Pro-face PS3650A-T42, PS3650A-T42-24V, PS3650A-T42S-24V, PS3651A-T42, PS3651A-T42-24V Hardware Manual

...

36$36$6HULHV

+DUGZDUH0DQXDO

Preface

Thank you for purchasing a Pro-face PS-3650A/PS-3651A Series Unit (Hereafter referred to as the PS-A unit). Before operating your PS-A unit, be sure to read this manual to familiarize yourself with the PS-A unit’s operation procedures and functions.

NOTICE

1. Copying this manual’s contents, either in whole or in part, is prohibited without the express permission of Digital Electronics Corporation, Japan.

2. The information contained in this manual is subject to change without notice.

3. If you find any errors or omissions in this document, please contact Digital Electronics Corporation to report your findings.

4. Regardless of Clause 3 above, Digital Electronics Corporation shall not be held responsible for any damage, losses or third-party damage resulting from the use of this product.

Essential Safety Precautions

All safety-related procedures stated in this document must be followed to operate the PS-A unit correctly and safely. Be sure to read this and any related documents thoroughly to understand the correct operatio n and f unctions of the PS-A unit.

Safety Icons

Throughout this manual, these icons provide essential safety information for PS-A unit operation procedures requiring special attention. These icons indicate the following levels of danger:

Indicates situations where severe bodily injury, death or major equipment damage can occur.

Indicates situations where slight bodily injury or minor equipment damage can occur.

Indicates actions or procedures that should NOT be performed. Indicates actions or procedures that MUST be performed to ensure correct

unit operation.

System Design

Do not create PS-A unit touch panel switches that could possibly endanger the safety of personnel or equipment. A malfunction of the PS-A unit, its I/O unit(s), cable(s), or other related equipment can cause unexpected output signals, leading to a serious accident. Be sure to design all important machine operation switches so they are operated via a separate control system, and not via the PS-A unit.

Do not create PS-A unit touch panel switches to control machine safety operations, such as an emergency stop switch. Install these switches as separate hardware switches, otherwise severe bodily injury or equipment damage can occur.

Be sure to design your system so that a communication fault between the PS-A unit and its host controller will not cause equipment to malfunction. This is to prevent any possibility of bodily injury or equipment damage.

Do not use the PS-A unit as a warning device for critical alarms that can cause serious operator injury, machine damage or can halt system operation. Critical alarm indicators and their control/activator units must be designed using stand-alone hardware and/or mechanical interlocks.

Do not use the PS-A unit with aircraft control devices, aerospace equipment, central trunk data transmission (communication) devices, nuclear power control devices, or medical life support equipment, due to these devices’ inherent requirements of extremely high levels of safety and reliability.

When using the PS-A unit with transportation vehicles (trains, cars, and ships), disaster and crime prevention devices, various types of safety equipment, and medical devices that are not life-support related, use redundant and/or failsafe system designs to ensure proper reliability and safety.

After the PS-A unit’s backlight burns out the touch panel is still active, unlike the PS-A unit’s “Standby Mode”. If the operator fails to notice that the backlight is burned out and touches the panel, a potentially dangerous machine operation error can occur. Therefore, do not create PS-A unit touch panel switches that may cause injury and/or equipment damage. If your PS-A unit’s backlight suddenly turns OFF, use the following steps to determine if the backlight is actually burned out.

1) If the PS-A unit’s “Backlight Control” is not set and the screen has gone blank, your backlight is burned out.

2) If the PS-A unit’s “Backlight Control” is set to Standby Mode and the screen has gone blank, and touching the screen or performing another input operation does not cause the display to reappear, your backlight is burned out.

Handling

Do not modify the PS-A unit. Doing so may cause a fire or an electric shock.

Do not operate the PS-A unit in an environment where flammable gases are present, since it may cause an explosion.

Wiring

To prevent an electric shock be sure to disconnect your PS-A unit’s power cord from the power supply before wiring the PS-A unit.

Do not use voltage beyond the PS-A unit’s specified range. Doing so may cause a fire or an electric shock.

Maintenance

Do not connect or disconnect Host and PS-A unit communication cables while the PS-A unit is turned ON.

The PS-A unit uses a lithium battery for backing up its internal clock data and the battery may explode if it is replaced incorrectly. When replacement is required, use a Pro-face-designated replacement product.

SEE

4.6 Replacing the Internal Battery (page4-15)

Installation

Be sure all cable connectors are securely attached to the PS-A unit. A loose connection may cause incorrect input or output signals.

Wiring

Be sure to ground the PS-A unit’s FG wire separately from other equipment FG lines. Also, be sure to use

a grounding resistance of 100Ω or less and a 2mm Otherwise, electric shock or malfunctions may result.

Be sure to use only the designated torque to tighten the PS-A unit’s terminal block screws. If these screws are not tightened firmly, it may cause a short-circuit, fire or incorrect unit operation.

Be sure that metal particles and wiring debris do not fall inside the PS-A unit. They can cause a fire, malfunction or incorrect unit operation.

or thicker wire, or your country’s applicable standard.

Maintenance

Do not reset or turn the PS-A unit OFF, or insert or remove the CF Card while the PS-A unit’s CF Card or hard disk is being accessed. Otherwise, CF Card and the hard disk internal data may be damaged or lost.

Unit Disposal

When the product is disposed of, it should be disposed of in a manner appropriate to, and in accordance with, the user country's industrial machinery disposal/recycling standards.

General Safety Precautions

Do not press on the PS-A unit’s display with excessive force or with a hard object, since it can damage the display. Also, do not press on the touch panel with a pointed object, such as the tip of a mechanical pencil or a screwdriver, since doing so can damage the touch panel.

Do not install the PS-A unit where the ambient temperature exceeds the specified range. Doing so may cause a unit malfunction.

To prevent abnormally high temperatures from occurring inside the PS-A unit, do not restrict or block the PS-A unit’s rear-face ventilation slots.

Do not operate the PS-A unit in areas where large, sudden temperature changes can occur. These changes can cause condensation to form inside the PS-A unit, possibly causing it to malfunction.

Do not allow water, liquids or metal fragments to enter inside the PS-A unit’s case, since they can cause either a malfunction or an electric shock. For use in Pollution Degree 2 environment.

Do not operate or store the PS-A unit in locations where it can be exposed to direct sunlight, high temperatures, excessive dust, moisture or vibration.

Do not operate or store the PS-A unit where chemicals evaporate, or where chemicals are present in the air.

Corrosive chemicals : Acids, alkalines, liquids containing salt Flammable chemicals : Organic Solvents

Do not use paint thinner or organic solvents to remove dirt or oil from the PS-A unit’s surface. Instead, use a soft cloth moistened with a diluted neutral detergent.

Do not use or store the PS-A unit in areas with direct sunlight, since the sun’s ultraviolet rays may cause the LCD’s quality to deteriorate.

Do not store the PS-A unit in an area where the temperature is lower than that recommended in the PS-A unit’s specifications. Doing so may cause the LCD display’s liquid to congeal, which can damage the LCD. Also, if the storage area’s temperature becomes higher than the specified level, the LCD’s liquid may become isotropic, causing irreversible damage to the LCD. Therefore, only store the PS-A unit in areas where temperatures are within the PS-A unit’s specifications.

After turning OFF the PS-A unit, be sure to wait at least 5 seconds before turning it ON again. The PS-A unit may not operate correctly if it is restarted too quickly.

Due to the possibility of unexpected accidents, be sure to back up the PS-A unit’s data regularly.

LCD Panel Usage Precautions

• The LCD panel’s liquid contains an irritant. If the panel is damaged and any of this liquid contacts your skin, immediately rinse the area with running water for at least 15 minutes. If the liquid gets in your eyes, immediately rinse your eyes with running water for at least 15 minutes and consult a doctor.

• The PS-A unit’s LCD screen may flicker or show unevenness in the brightness of certain images or at some contrast settings. This is an LCD characteristic and not a product defect.

• Some LCD screens may have differences in brightness and tone. Please be aware of this difference when using multiple units side by side.

• Depending on the ambient temperature, LCD screens may sometimes look whitish (at high temperatures) or blackish (at low temperatures). This is an LCD characteristic and not a product defect.

• Some of PS-A unit’s LCD screens may contain light and dark pixels. This is an LCD characteristic and not a product defect.

• Extended shadows, or “Crosstalk” may appear on the LCD screen. This is an LCD characteristic and not a product defect.

• The color displayed on the PS-A unit’s LCD screen may appear different when seen from outside the specified viewing angle. This is an LCD characteristic and not a product defect.

• When the same image is displayed on the PS-A unit’s screen for a long period, an afterimage may appear when the image is changed. This is an LCD characteristic and not a product defect.

• To prevent an afterimage:

• Set the PS-A unit’s display OFF feature when you plan to display the same screen image for a long period of time.

• Change the screen image periodically and try to not display the same image for a long period of time.

This manual uses the following icons:

Indicates a warning or a product limitation. Be sure to follow the instructions given with this icon to ensure the safe operation of the PS-A unit.

Contains additional or useful information.

Information Symbols

(1) (2)

* Indicates useful or important supplemental information.

SEE

Indicates steps used to accomplish a given task. Be sure to follow these steps in the order they are written.

Indicates pages containing related information.

About the Manuals

For the detailed information on PS-A series, refer to the following manuals.

• PS-3650A/PS-3651A Series Hardware Manual

• PS-3650A/PS-3651A Series Reference Manual

• PS-3650A/PS-3651A Series API Reference Manual

• Installation Guides for various optional items

• PS-A specifications may change when optional items are used. Check the optional item installation guides’ specifications for variances, if any.

The manuals can be downloaded from Pro-face Home Page, “Otasuke Pro!”.

“Otasuke Pro!” URL http://www.pro-face.com/otasuke/

PS-3650A/PS-3651A Series Model Names

The term “PS-3650A/PS-3651A” Series refers to the following model numbers:

Series Models Type

PS-3650A Series

PS-3651A Series

PS3650A-T42 PS3650A-T42S PS3650A-T42-24V PS3650A-T42S-24V PS3651A-T42 PS3651A-T42S PS3651A-T42-24V PS3651A-T42S-24V

• For the models other than the above listed PS-3650A/PS-3651A Series, please refer to the following PDF manual: "PS-3650A/PS-3651A Series User Manual" The manuals can be downloaded from the Pro-face home page. http://www.pro-face.com/otasuke/

PS-3650A Series AC Power Supply Type

PS-3650A Series DC Power Supply Type

PS-3651A Series AC Power Supply Type

PS-3651A Series DC Power Supply Type

Model name

PS365

PS-3650A/PS-3651A Series Model Name Indication

∗ A-T42

abc

∗ - ∗

0 PCI expansion slot type

1 Fan less type none RAS port type

S Serial 2 port type none AC Power Supply Type

24V DC Power Supply Type

Package Contents

The following items are included in the PS-A unit’s package. Before using the PS-A unit, please check that all items listed here are present.

PS-A Unit (1)

English and Japanese Installation Guides (one of each)

Installation

Guide

Installation Fasteners (4/set)

Installation Gasket (1) (Attached to the PS-A unit)

Power Plug (1) (Attached to the PS-A unit)

AC Power Supply Type 5.08mm [0.2 in.] pitch

• If your PS-A unit contains a built-in accessory, that accessory’s Installation Guide will also be included in the PS-A unit’s packing box. Please che ck that al l item s no rmally i ncl uded with t hat

DC Power Supply Type 7.62mm [0.3 in.] pitch

USB Holder (2) sets (USB Holder (1) + USB Cover (2)) x 2

accessory are also included in this box.

This unit has been carefully packed, with special attention to quality. However, should you find anything damaged or missing, please contact your local PS-A distributor immediately.

• UL listed products

Installation prerequisites for standards

Industrial Control Equipment refer to UL508

• c-UL listed products

Process Control Equipment

• Product List

Product Model No.

PS3650A-T42 PS3650A-T42S 99 PS3651A-T42 PS3651A-T42S 99 PS3650A-T42-24V PS3650A-T42S-24V 99 PS3651A-T42-24V PS3651A-T42S-24V 99

For the detailed certification's information, refer to the Pro-face Home page.

Registration Model

3480801-02

3480801-01

3480801-12

3480801-11

refer to CSA-C22.2 No.142

No.

see [a] in the “Product List“

see [b] in the “Product List“

UL c-UL

[a] [b]

UL/c-UL File No.: E220851

Be aware of the following items when building the PS-A into an end-use product:

• The PS-A unit’s rear face is not approved as an enclosure. When building the PS-A unit into an end-use product, be sure to use an enclosure that satisfies standards as the end-use product’s overall enclosure.

• The PS-A unit must be used indoors only.

• Install and operate the PS-A with its front panel facing outwards.

• If the PS-A is mounted so as to cool itself naturally, be sure to inst all it in a v ertical panel. Also, it’s recommended that the PS-A should be mounted at least 50 mm [1.97 in.] away from any other adjacent structures or machine parts. The temperature must be checked on the final product in which the PS-A is installed.

• For use on a flat surface of a Type 4X (Indoor Use Only) and/or Type 12 Enclosure.

• Type 4X (Indoor Use Only) and/or 12 Enclosure, when the hatch for Front USB Port is secured by screw. Type 1 Enclosure, when the hatch for Front USB Port is open.

• The temperature rating of field installed conductors: 75

The safety certificate can be downloaded from Pro-face Home Page. Home Page URL http://www.pro-face.com/

C only.

CE Marking

PS3650A-T42, PS3650A-T42S, PS3651A-T42, PS3651A-T42S, are CE marked products that conform to EMC directives and Low-voltage directive.

PS3650A-T42-24V, PS3650A-T42S-24V, PS3651A-T42-24V, PS3651A-T42S-24V are CE marked products that conform to EMC directives.

For the detailed information on CE Marked, be downloaded and refer the Declaration of Conformity from Pro-face Home Page. Home Page URL http://www.pro-face.com/

FCC Statement

United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful int erference in which case the user will be required to correct the interference at his or her own expense.

Preface...................................................................................................................... 1

Essential Safety Precautions ....................................................................................2

Information Symbols .................................................................................................6

About the Manuals .................................................................................................... 6

PS-3650A/PS-3651A Series Model Names..............................................................7

PS-3650A/PS-3651A Series Model Name Indication................................................7

Package Contents .................................................................................................... 8

Installation prerequisites for standards .....................................................................9

CE Marking ............................................................................................................. 10

FCC Statement .......................................................................................................10

Contents...................................................................................................................11

Chapter 1 Overview

1.1 System Design................................................................................................1-2

1.2 Accessories ....................................................................................................1-3

1.2.1 Optional Item ........................................................................................................1-3

1.2.2 Maintenance Items ...............................................................................................1-3

1.3 Part Names and Functions.............................................................................1-4

1.4 Prior to Operating the PS-A Unit.....................................................................1-7

1.4.1 Front Access Mask ...............................................................................................1-7

1.4.2 Power Supply........................................................................................................1-7

Chapter 2 Specifications

2.1 General Specifications....................................................................................2-2

2.1.1 Electrical ...............................................................................................................2-2

2.1.2 Environmental.......................................................................................................2-2

2.1.3 Structural...............................................................................................................2-4

2.2 Performance Specifications............................................................................2-5

2.2.1 Performance Specifications..................................................................................2-5

2.2.2 Display..................................................................................................................2-7

2.2.3 Touch Panel ..........................................................................................................2-7

2.2.4 Expansion Slot......................................................................................................2-7

2.3 Interface Specifications...................................................................................2-8

2.3.1 Serial Interfaces (COM1/COM2)...........................................................................2-8

2.3.2 RAS Interface (RAS)...........................................................................................2-11

2.4 DIP Switches ................................................................................................2-14

2.5 Dimensions...................................................................................................2-20

2.5.1 PS-3650A Series External Dimensions ..............................................................2-20

2.5.2 PS-3651A Series External Dimensions ..............................................................2-22

2.5.3 Panel Cut Dimensions ........................................................................................2-23

2.5.4 Installation Fasteners . .........................................................................................2-23

Chapter 3 Installation and Wiring

3.1 Installation.......................................................................................................3-2

3.1.1 Installation Procedures ........................................... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .3-2

3.2 Peripheral Devices Installation....................................................................... 3-7

3.2.1 Main Memory Installation........ ... ... .... ... .................................................................3-7

3.2.2 PCI Board Installation....................... ... ... ... ... .... ... ... ... .... ... ... .................................3-9

3.2.3 PCMCIA (PC Card) Installation/Removal ...........................................................3-11

3.2.4 CF Card Insertion/Removal ................................................................................3-12

3.2.5 HDD Unit Installation............................... ... ... .... ... ... ... .... .....................................3-14

3.2.6 USB Holder Attachment/Removal.......................................................................3-17

3.3 Wiring Precautions........................................................................................3-19

3.3.1 Connecting the Power Cord . ... ... ... .... ... ...............................................................3-19

3.3.2 Connecting the Power Supply.............................................................................3-23

3.3.3 Grounding............................ ... ... ... .... ... ....................................... ... ... ... ... .... ........3-24

3.3.4 I/O Signal Line Placement ..................................................................................3-24

Chapter 4 Maintenance

4.1 Cleaning the Display.......................................................................................4-2

4.2 Cleaning the Fan Filter ...................................................................................4-3

4.3 Periodic Check Points.....................................................................................4-5

4.4 Replacing the Installation Gasket...................................................................4-6

4.5 Replacing the Backlight..................................................................................4-8

4.5.1 Backlight Replacement Procedure for PS-3650A Series......................................4-9

4.5.2 Backlight Replacement Procedure for PS-3651A Series....................................4-12

4.6 Replacing the Internal Battery......................................................................4-15

1 Overview

1. System Design

2. Accessories

3. Part Names and Functions

4. Prior to Operating the PS-A Unit

This chapter describes peripheral devices that can be connected to PS-A Series units, as well as the names and functions of the PS-A Series components.

1-1

PS-3650A/PS-3651A Series Hardware Manual

1.1 System Design

The following diagram illustrates the standard range of items that can be connected to the PS-A unit.

PS-3650A/PS-3651A Series

Front of PS-A unit

Side of PS-A unit

Inside PS-A unit

RAS Connector

LAN Connector

Bottom of PS-A unit

(2 ports)

Speaker Out Connector

CF Card Slot (1 port, TypeII)

Expansion Board Slot *

SATA Connector

Main Memory Connector

COM1/COM2

LAN1:10BASE-T/100BASE-TX Cable (commercial type) LAN2:10BASE-T/100BASE-TX/1000BASE-T Cable (commercial type)

(1 port)

Serial Cable

RAS Cable (Your own cable)

Pin-jack Cable (commercial type)

CF Cards

PCI Board (commercial type)

*²

HDD Unit

DIM Module

*¹*²

Peripherals (commercial type)

Hub

Central Network Line

Speaker

PCMCIA Slot (1 port, TypeII)

USB Connectors

(4 ports)

USB Connector

(1 port)

*1 Built-in accessory only *2 The Pro-face's optional devices used with the PS-A. Please refer to “1.2 Accessories” for details. *3 COM2 is an interface for Serial 2 port type model only. *4 RAS is interface for RAS port type model only. *5 PS-3651A Series does not have an expansion board slot. PS-3650A Series only does.

USB 1.1 Compatible Peripherals(commercial type)

PCMCIA Card (commercial type)

CF Card Adaptor

USB 2.0 Compatible Peripherals(commercial type)

*²

CF Cards

• This diagram shows only the PS-A unit’s internal layout and connectable devices. The user’s actual design may differ.

*²

1-2

1.2 Accessories

All accessories listed here are produced by Pro-face.

1.2.1 Optional Item

Product Name Model No. Description

Chapter 1 Overview

DIM module

Hard Disk Unit

CF Card

CF Card Adapter GP077-CFAD10

PSA-DDR512 Memory module 512MB PSA-DDR1G Memory module 1GB

PS365XA-HD60

PS365XA-HD250

CA3-CFCALL/128MB-01 Type 1 128MB CA3-CFCALL/256MB-01 Type 1 256MB CA3-CFCALL/512MB-01 Type 1 512MB CA6-CFCALL/1GB-01 Type 1 1GB CA8-CFCALL/2GB-01 Type 1 2GB

1.2.2 Maintenance Items

Product Name Model No. Description

Installation Fastener CA3-ATFA LL-01

HDD Unit mounted a Type 2.5 Hard Disk (60GB without OS)

HDD Unit mounted a Type 2.5 Hard Disk (250GB without OS)

Used for read/write of CF Card data via a PS-A unit’s PCMCIA slot.

Used to install the PS-A unit into a solid panel (4 pieces per a set).

Provides dust and moisture resistance

Installation Gasket CA3-WPG12-01

Replacement Backlight CA8-BLU12XGA-01 Backlight for replacement

Protective panel sheet CA5-DFS10-01

DC Power Supply Connector (Straight)

AC Power Supply Connector (Straight)

CA7-DCCNL-01

CA7-ACCNL-01

when PS-A unit is installed into a solid panel.

Disposable sheet that protects the PS-A unit’s screen from dust. (5 sheets/set) (Hard type)

DC Power Supply Connector (5 connectors/set)

AC Power Supply Connector (5 connectors/set)

1-3

PS-3650A/PS-3651A Series Hardware Manual

1.3 Part Names and Functions

The following images are of a PS-3650A/PS-3651A Series unit.

Front

(Common in PS-3650A/PS-3651A Series)

A: Power LED / RAS Status lamp (POWER)

This status LED indicates the power current and operation status. The following table shows the display colors and corresponding status.

A B

D E

LED Status Green (lit) Norma l operation (power is ON). Green

(blinking) Orange (lit) System monitor error. Orange/ Red

(blinking) Not lit Power is OFF.

B: HDD/IDE Access lamp (DISK)

LED Status Green (lit) HDD or IDE is accessed. Not lit Neither HDD nor IDE is accessed.

Orange (lit)

Red (lit)

System is NOT running (Soft OFF state).

Backlight error.

PS-A unit is in operation with backup battery

C: Front Cover D: Hardware Reset Switch (RESET) E: Front USB Interface (USB)

1 port, USB 1.1 Compatible. Uses a “Type-A” connector.

Power supply voltage DC5V ±5%

Each port:

Output current

Maximum communication distance

500mA (max.) 4 ports total: 500mA (max.)

1-4

Chapter 1 Overview

IJK

F: Power Switch

AC Power Supply Type only

G: Power Supply Connector

For connection, attach a power plug (included) to the power cable.

H: Mask Cover I: Expansion Board Base J: Expansion Board Cover

Rear

(PS-3650A Series AC Power Supply Type)

IJK

Rear

(PS-3650A Series DC Power Supply Type)

K: Expansion Board Support L: Fan Unit M: Memory Slot Cover N: DISK Cover

Rear

(PS-3651A Series AC Power Supply Type)

Rear

(PS-3651A Series DC Power Supply Type)

1-5

PS-3650A/PS-3651A Series Hardware Manual

Left Side

(PS-3650A Series)

O: USB Interface (USB)

4 ports, USB 2.0 Compatible. Uses a “TYPE-A” connector.

Power supply voltage DC5V ±5%

Each port:

Output current

Maximum communication distance

P: PCMCIA Slot Cover

500mA(max.) 4 ports total: 500mA(max.)

Left Side

(PS-3651A Series)

QR S T U

Bottom

(PS-3650A Series)

QRST U

Bottom

(PS-3651A Series)

Q: Ethernet Interface (LAN1 / LAN2)

LAN1: 10BASE-T, 100BASE-TX auto changeover LAN2: 10BASE-T, 100BASE-TX, 1000BASE-T

auto changeover

R: Speaker Output Interface (SPEAKER OUT)

Mini pin jack connector.

S: RAS interface (RAS) / Serial Interface (COM2)

RAS port type:

RAS port. D-Sub 9 (socket)

Serial 2 port type:

RS-232C port. D-Sub 9 (plug)

T: Serial Interface (COM1)

RS-232C, RS-422, RS-485 port. D-Sub9 (plug)

U: CF Card Cover V: Expansion Slot

This is a slot that is mounted on a PCI board.

1-6

1.4 Prior to Operating the PS-A Unit

1.4.1 Front Access Mask

When you open the PS-A’s front maintenance hatch, there are a front USB port and a Hardware Reset Switch. If you want to restrict access or prevent unintentional access from the Front USB port or Hardware Reset Switch, change the settings of the DIP Switch on the circuit board in PS-A unit for Front Access Mask. See the following for DIP Switch details.

Chapter 1 Overview

SEE

2.4 DIP Switches (page2-14)

1.4.2 Power Supply

The PS-A unit’s power supply has three states; Non-energized, Active State (Normal), and Soft OFF State*1. Each state is outlined in the following.

Power State :

Screen of PS-A :

Power LED :

Non-energized

OFF

PS-As power On

Active State (Normal)

Green Lighting

PS-A’s system activated

Shut down by Windows program

Soft OFF

OFF

Green Blinking

System Stop

Hardware Reset Switch ON or RAS Input Start

Power Switch OFF, Remove Power Cable

for Normal State

for Non-energized State

*1 The Soft OFF refers to the state that Windows

has been shut down and the power is provided only for

the electric circuit to boot system. This Soft OFF State is different from what is System Standby set by

Windows

*2 See " RAS Input Start (page2-12)" for details. This feature is only available for RAS port type.

1-7

PS-3650A/PS-3651A Series Hardware Manual

1-8

2 Specifications

1. General Specifications

2. Performance Specifications

3. Interface Specifications

4. Dimensions

This chapter describes the general, functional, and interface specifica tions of the PS-A unit, as well as ext ernal dimensions.

2-1

PS-3650A/PS-3651A Series Hardware Manual

2.1 General Specifications

2.1.1 Electrical

PS-3650A/PS-3651A Series

AC Power Supply Type

(PS3650A-T42/

PS3651A-T42/ PS3650A-T42S/ PS3651A-T42S)

Input Voltage AC100/240V DC24V Rated Voltage AC85 to 265V DC19.2 to 28.8V Rated

Frequency

Power

Supply

Voltage Endurance

Insulation Resistance DC500V 10MΩ(min.) (between charging and FG terminals)

Allowable Voltage Drop

Power Consumption

In-Rush Current

1 cycle or less (Voltage drop

interval must be 1s or more.)

PS-3650A Series:110VA or less

PS-3651A Series:95VA or less

AC100V (room temperature): AC240V (room temperature):

AC1,500V 20mA for 1 minute

(between charging and FG

50/60Hz -

30A or less 50A or less

terminals)

PS-3650A/PS-3651A Series

DC Power Supply Type

(PS3650A-T42-24V/

PS3651A-T42-24V/ PS3650A-T42S-24V/ PS3651A-T42S-24V)

5ms (max.)

PS-3650A Series PS-3651A Series

(room Temperature)

AC1,000V 20mA for 1 minute

(between charging and FG

:80W or less :40W or less

30A or less

terminals)

2.1.2 Environmental

Surrounding Air Temperature

Storage Temperature -20 to +60°C

Ambient Humidity

Storage Humidity

Physical

Dust 0.1mg/m Pollution Degree For use in Pollution Degree 2 environment Corrosive gas Free of corrosive gas Atmosphere

(Using height)

PS-3650A Series PS-3651A Series

0 to 50°C: without HDD

5 to 50°C: with HDD

10%RH to 90%RH

(Not condensing, wet bulb temperature: 39°C or less. Wet bulb

temperature with HDD: 29°C or less.)

10%RH to 90%RH

(Not condensing, wet bulb temperature: 39°C or less.)

and below (non-conductive levels)

800 to 1,114hPa

(-300 to +2,000m)

0 to 50°C: without HDD

5 to 45°C: with HDD

2-2

Vibration Resistance

Mechanical

Noise Immunity (via noise simulator)

Electrostatic

Electrical

Discharge Immunity

Noise Immunity (Fast Transient Burst Noise)

• When using any of the PS-A unit’s optional devices, be sure to check that device’s specifications for any special conditions or cautions that may apply to its use.

• Be aware that not only does the Hard Disk/SSD have a fixed lifetime, but that accidents can always occur. Therefore, be sure to back up your Hard Disk/SSD's data regularly, or prepare another Hard Disk/SSD unit that can be used for backup.

Chapter 2 Specifications

< without HDD >

IEC61131-2 compliant

5Hz to 9Hz single-amplitude 3.5mm

9Hz to 150Hz constant-accelerated velocity 9.8m/s

X, Y, Z directions for 10 cycle (100 minutes)

< with HDD>

10Hz to 57Hz single-amplitude 0.0375mm

57Hz to 150Hz constant-accelerated velocity 4.9m/s

X, Y, Z directions for 10 cycle (80 minutes)

Noise Voltage: 1,500Vp-p (via noise simulator)

Pulse Duration: 50ns, 500ns, 1µs

Rise Time: 1ns

6kV (complies with IEC61000-4-2 Level 3)

Power supply line: 2kV (IEC61000-4-4)

COM port: 1kV (IEC61000-4-4)

• The Hard Disk lifetime given here may be reduced due to unforeseen environmental factors. The following table shows the Hard Disk lifetime general factors.

PS365XA-HD60 PS365XA-HD250

Factors

Lifetime

Operating temperature: 20°C, 333 hours of operation per month. (HDD access frequency of 20% or less)

20,000 hours (of operation) or approximately 5 years, whichever comes first.

Operating temperature: 20°C, 732 hours of operation per month. (HDD access frequency of 50% or less)

30,000 hours (of operation) or approximately 5 years, whichever comes first.

• Using the Hard Disk in an environment that is excessively hot and/or humid will shorten the disk’s usage lifetime . A we t bu l b te mp e rature of 29°C or less is recommended. This is equivalent to the following data.

Temperature at 35°C at 40°C

Humidity no higher than 64% RH no higher than 44% RH

• In order to extend the lifetime of the hard disk, Pro-face recommends you set Windows

to turn the hard disk off when the unit is not being operated. A setting

of 5 minutes is recommended.

• Do not vibrate the hard disk continuously at the same frequency. Doing so may cause the hard disk to reduce transfer speeds or stop temporarily.

2-3

PS-3650A/PS-3651A Series Hardware Manual

2.1.3 Structural

Grounding

Structure

Cooling Method Forced cooling by fan Natural air circulation

Installation

Weight External

Dimensions

*1 The front face of the PS-A unit, installed in a solid panel, has been tested using conditions

equivalent to the standards shown in the specification. Even though the PS-A unit’s level of resistance is equivalent to these standards, oils that should have no effect on the PS-A unit can possibly harm the unit. This can occur in areas where either vaporized oils are present, or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time. If the PS-A unit’s front face protection sh eet becomes peeled off, these conditions can lead to the ingress of oil into the PS-A unit and separate protection measures are suggested. Also, if non-approved oils are present, it may cause deformation or corrosion of the front panel’s plastic cover. Therefore, prior to installing the PS-A unit be sure to confirm the type of conditions that will be present in the PS-A unit’s operating environment. If the installation gasket is used for a long period of time, or if the unit and its gasket are removed from the panel, the original level of the protection cannot be guaranteed. To maintain the original protection level, be sure to replace the installation gasket regularly.

Grounding resistance of 100 Ω, 2mm country’s applicable standard. (Same for FG and SG terminals)

W313mm [12.32in.] × H239mm [9.41in.] × D103mm [4.06in.]

PS-3650A Series PS-3651A Series

or thicker wire, or your

Rating*1: Equivalent to IP65f (Only not using Front USB)

figuration: Built-in type

Installation method: Embedding

Approx. 4.5kg [9.9lb]

(unit only)

Approx. 3.8kg [8.4lb]

(unit only)

W313mm [12.32in.] × H239mm [9.41in.] × D60mm [2.36in.]

2-4

Chapter 2 Specifications

2.2 Performance Specifications

2.2.1 Performance Specifications

PS-3650A Series PS-3651A Series CPU Intel® Celeron M 1.5GHz Intel® ULV Celeron M 1GHz L2 Cache Memory 1MB (Built in the CPU) 512KB (Built in the CPU) Main Memory SO-DIMM socket 256MB to 1GB (PC2700) Chipset Intel Graphic Accelerator Built in Intel BIOS FirstBIOS Embedded Pro (Phoenix Technologies Co.) Graphics XGA (1,024 × 768 dots) Video Memory

COM1: RS-232C / RS-422 / RS-485 switched option

RS-232C is RI/+5V changeover Connector: D-Sub 9 pin (plug)

Serial Interface

COM2: RS-232C (RI fixed)

Connector: D-Sub 9 pin (plug)

LAN1: Realtek RTL8100CL

IEEE802.3i / IEEE802.3u

10BASE-T / 100BASE-TX Auto Changeover Network Interface

Connector: Modular Jack (RJ-45)

LAN2: Realtek RTL8110SCL

IEEE802.3i / IEEE802.3u / IEEE802.3ab

10BASE-T / 100BASE-TX / 1000BASE-T Auto Changeover

Connector: Modular Jack (RJ-45)

Front face: USB 1.1 (Low/ Full Speed 12 Mbps) × 1 port Side face: USB 2.0 (High Speed 480 Mbps) × 4 ports

USB Interface

Connector: USB TYPE-A Power supply voltage: DC5V ±5% Output current: Each port: 500mA (max.), Total 5 ports (Front and Left): 500mA (max.)

Interface

The maximum communication distance: 5m

General-Purpose Input 2ch RAS Interface

(DIN1 can be common with external reset input),

General-Purpose Output 2ch

Connector: D-Sub 9 pin (socket)

Speaker Output Interface

Serial ATA

Stereo Speaker output

Connector: Mini Pin Jack

Serial ATA Rev.1.0 X 1

2.5” HDD Unit

CF Card slot IDE

Primary Master or Primary Slave Connector: Type I / II X 1slot

PC Card slot PCMCIA

Corresponding to CARD BUS (Excluding ZOOM VIDEO, SOUND functions) Connector: Type II X 1slot

PCI

Clock Accuracy

PCI Rev. 2.2 (33MHz) None

± 180 sec. / month (timing error depending on the situ ation at normal

*1 COM2 is an interface for Serial 2 port type only. *2 RAS is an interface for RAS port type only.

855GME + ICH4

855GME

8 to 64MB (UMA method)

temperature and power-off)

2-5

PS-3650A/PS-3651A Series Hardware Manual

*3 The RTC clock built in the PS-A unit has a timing error. The range of the error will be between +300

to -300 sec. / month, depending on the PS-A unit’s conditions such as lifetime usage or temperature difference. If you use the PS-A unit in a system that is very dependent on timing, adjust the clock at regular intervals.

2-6

2.2.2 Display

Display Type TFT Color LCD Resolution W1,024 x H768 pixels Dot pitch W0.24mm [0.01in.] x H0.24mm [0.01in.] Effective Display Area W245.76mm [9.68in.] x H184.32mm [7.26in.] Color/Shade level 262,144 colors Backlight CCFL (user replaceable) Brightness control 4 levels of adjustment Contrast Adjustment None

View Angles

Backlight Service Life

2.2.3 Touch Panel

Type Resistive Film (analog) Resolution 1,024 x 1,024 Service Life 1,000,000 times or more

Chapter 2 Specifications

Horizontal Direction: 120 degrees, Vertical Direction: 100 degrees

(Contrast ratio: CR is 10 or greater, or TYP value)

60,000hrs. or more (at ambient temperature 25°C and continuous operation - period until backlight brightness decreases to 50% or backlight starts to flicker)

2.2.4 Expansion Slot

Slot Type PCI 2.2 (5V) Size 174.63mm [6.88in.] × 106.68mm [4.20in.] Output Voltage DC5V DC12V DC-12V DC3.3V Consumption Current 1.5A 0.5A 0.1A 0.5A

*1 Available only for PS-3650A Series.

2-7

PS-3650A/PS-3651A Series Hardware Manual

2.3 Interface Specifications

This section describes the specifications of each interface of the PS-A Series unit.

2.3.1 Serial Interfaces (COM1/COM2)

The PS-A unit side connector is a D-Sub 9 pin plug type. Use #4-40 (UNC)

for connections.

• Do not connect any pins to [NC].

• Connect the FG terminal line to the shell.

• This PS-A unit's serial port is not isolated. When the host (PLC) unit is also not isolated, and to reduce the risk of damaging the RS-232C/RS-422/RS-485 circuit, be sure to connect the pin #5 SG (Signal Ground) terminal.

• FG and SG terminals are internally connected in the PS-A unit. When connecting to another device, be sure not to create an SG shorting loop in your system.

 COM1

COM1 can be changed to RS-232C, RS-422 or RS-485. (The factory setting is RS-232C.) To change this setting, open the PS-A unit's Fan Unit or Memory Slot Cover and set the DIP Switches on the circuit board to the desired position.

SEE

2.4 DIP Switches (page 2-14)

• Make sure to turn off the power supply before using the DIP Switches. Adjusting the DIP Switches while power is supplied may cause malfunction.

2-8

Arrangement

(PS-A side)

*1 To change pin #9's RI/+5V setting, open the PS-A unit's Fan Unit or Memory Slot Cover and

set the slide Switch to the desired position. Please refer to 2.4 DIP Switches (page 2-14)

Pin No.

1 CD Input Carrier Detect 2 RD(RXD) Input Receive Data 3 SD(TXD) Output Send Data 4 ER(DTR) Output Data Terminal Ready 5 GND(SG) - Signal Ground (SG) 6 DR(DSR) Input Data Set Ready 7 RS(RTS) Output Request to Send 8 CS(CTS) Input Send Possible

9CI(RI)/+5V

Shell FG -

Signal Name Direction Description

Input/

Output

RS-232C

Called status display/+5V Output (Switching available)

Frame Ground (Common with SG)

Chapter 2 Specifications

Pin No.

Signal Name Direction Description 1 RDA Input Receive Data A (+) 2 RDB Input Receive Data B (-) 3 SDA Output Send Data A (+) 4 NC - No Connection 5 GND - Signal Ground (SG) 6 NC - No Connection 7 SDB Output Send Data B (-) 8 NC - No Connection 9 NC - No Connection

Shell FG - Frame Ground (Common with SG)

Pin No.

Signal Name Direction Description

RS-422

RS-485

1 DATA + Input / Output Send/Receive Data (+) 2 DATA - Input / Output Send/Receive Data (-) 3 NC - No Connection 4 NC - No Connection 5 GND - Signal Ground (SG) 6 NC - No Connection 7 NC - No Connection 8 NC - No Connection 9 NC - No Connection

Shell F G - Frame Ground (Common with SG)

2-9

PS-3650A/PS-3651A Series Hardware Manual

 COM2

This interface is used to connect an RS-232C serial cable.

• COM2 is an interface for Serial 2 port type only.

Pin Arrangement Pin No.

1 CD Input Carrier Detect 2 RD(RXD) Input Receive Data 3 SD(TXD) Output Send Data 4 ER(DTR) Output Data Terminal Ready

5 GND(SG) - Signal Ground (SG) 6 DR(DSR) Input Data Set Ready 7 RS(RTS) Output Request to Send

(PS-A side)

8 CS(CTS) Input Clear to Send 9 CI(RI) Input Called status display

Shell FG -

RS-232C

Signal Name Direction Description

Frame Ground (Common with SG)

2-10

2.3.2 RAS Interface (RAS)

The PS-A unit side connector is a D-Sub 9 pin socket type.

Chapter 2 Specifications

Use #4-40 (UNC)

for connections.

• RAS is an interface for RAS port type only.

Pin Arrangement Pin No. Signal Name Description

1+12 V

Output Current: 100mA or less Output Voltage: DC12V±5%

2 DOUT0(+) Data out 0(+)

3 DOUT1(+) Data out 1(+) 4 DIN0(+) Data in 0(+) 5 DIN1(+) Data in 1(+)

6 GND Ground

(PS-A side)

7 DOUT0(-) Data out 0(-) 8 DOUT1(-) Data out 1(-) 9 DINCOM Data in common

*1 This pin can be used as the RAS Input Start or the external reset in-

put. The factory setting is General-Purpose Input (Data Input).

• Be sure to use only the rated voltage level when using pin # 1 (+12V) for external power output. Failure to do so can lead to unit malfunction or accident.

2-11

PS-3650A/PS-3651A Series Hardware Manual

 General-Purpose Input (DIN 0, 1)

Input Voltage DC12V to 24V Input Method Sink / Source Input Input Current 10mA (DC24V) Input Resistance 3.6kΩ Input Points 2 points (common with externa l rese t in p ut )

Operation Range

Isolation Method Photocoupler Isolation Dielectric Strength Voltage 500V or more

(Interface Circuit)

+5V

ON voltage DC10V or more OFF voltage DC3V or less

1.8k 1/10W

Ω

1.8k

Ω

1/10W

DIN0(+) pin # 4 DIN1(+) pin # 5

No polarity - for Sink / Source input

DC12V to 24V

PC357

DINCOM pin # 9

Cable

switch or other switching device

• General-Purpose Input (DIN) level must be 1.5 seconds or longer to be detected. It may not detect under 1.5 seconds.

• Be sure the voltage value between terminals is controlled via the input voltage, so that the PS-A unit is operated within its recommended range. If the input voltage exceeds this range, a malfunction or PS-A unit damage may occur.

• The Sink/Source input can be used even if the DIN(-), and RESET(-) are positive, and DIN(+), RESET(+) are negative. Be sure to operate the unit within the recommended voltage range.

 RAS Input Start

RAS Input Start*1 *2 is a function which allows input to DIN1(+) to start the PS-A unit from Hibernate or Soft OFF state. After the input start, DIN1(+) can be used as General-Purpose Input. Input signal electric specifications is the same as General-Purpose Input

2-12

• PS-A unit will be restarted if you shut down Windows® during DIN(+) input. To change PS-A unit to Soft OFF state, set DIN1(+) input OFF before shutting down

Windows

*1 To use RAS Input Start, set System Set SW 2 No.3 to ON. See "2.4 DIP Switches (page 2-14)" for DIP

Switches details.

*2 Available only for RAS port type.

 General-Purpose Output (DOUT 0, 1)

Rated Voltage DC12V to 24V Maximum Load Current 120mA/point

Chapter 2 Specifications

Out Voltage Drop

1.5V or less

(at 100mA load current) Output Points 2 points Isolation Method Photocoupler Isol ation Dielectric Strength Voltage 500V or more External Power Supply DC12V / 100mA

( Interface Circuit )

+5V

PC357

4.7kΩ

DOUT0(+) pin # 2 DOUT1(+) pin # 3

SSTA06

DOUT0(-) # 7 DOUT1(-) # 8

Cable

Load

DC12V

24V

• Be sure to operate the unit within its maximum load current. If the maximum load current exceeds this range, a malfunction or PS-A unit damage may occur.

• Design your electrical system by adding the load current and voltage values to the terminal voltage. If load current value used is large, the voltage drop of 1.5V or less will occur between the terminals.

• When connecting an induction load, be sure to connect the protection diode (*1), as shown in the diagram above.

2-13

PS-3650A/PS-3651A Series Hardware Manual

2.4 DIP Switches

The DIP Switches are mounted on the circuit board under the Fan Unit or the Memory Slot Cover. For details on how to remove the Fan Unit or the Memory Slot Cover, refer to the following section.

SEE

3.2.1 Main Memory Installation (page 3-7)

• Make sure to turn off the power supply before using the DIP Switches. Adjusting the DIP Switches while power is supplied may cause a unit malfunction or damage.

• Be sure to confirm which settings will be used by other connected devices and set the DIP Switches accordingly. Failure to do so can result in a unit malfunction or damage.

 DIP Switch Locations

Switch

Location

A System Set SW1

C System Set SW2

Switch Name Description

Serial Mode Select SW

2-14

10-point DIP Switch. For the switches details, see  System Set SW 1 (page2-15).

10-point DIP Switch. Designates COM1 communication settings. For the switches details, see  Serial Mode Select SW (page2-

17). 4-point DIP Switch. For the switches details, see  System Set

SW 2 (page2-19).

Chapter 2 Specifications

 System Set SW 1

SW No. Description ON OFF Notes

1 Used for the system. Reserved Reserved Factory Settings: ON 2 Used for the system. Reserved Reserved Factory Settings: OFF

Change Hardware Reset Switch mode.

Disable/enable Hardware Reset Switch.

5 Used for the system. Reserved Reserved Factory Settings: OFF 6

Disable/enable Access to the Front USB port.

7 Used for the system. Reserved Reserved Factory Settings: OFF

Disable/enable Detecting the

middle point during touching two points simultaneously.

9 Used for the system. Reserved Reserved Factory Settings: OFF

Changes COM1's # 9 pin

(RI <---> +5V). Enabled only when RS-232C mode

Power button

Reset SW Factory Settings: OFF

Disabled Enabled Factory Settings: OFF

+5V Output

RI Factory Settings: OFF

Table 1) System Set SW 1

Change Hardware Reset Switch mode

• Power button mode When the Hardware Reset Switch on the front of the PS-A unit is pressed, the Windows operation setting is executed.

For Windows

XP, the option selected in [When I press the power button on my comp uter] from [Control

panel]-[Power Options]-[Advanced] occurs.

• Reset SW mode The PS-A unit restarts when pressing the Hardware Reset Switch on the front of the PS-A unit.

Disable/Enable Hardware Reset Switch

When disabled, you cannot reset using Hardware Reset Switch while the system is running. When enabled, Hardware Reset Switch operates in the mode set on Switch No.3.

power button

*1 In SOFT OFF state, pressing Hardware Reset Switch will start the PS-A unit regardless of settings.

For more details about SOFT OFF state, please refer to 1.4.2 Power Supply (page 1-7).

2-15

PS-3650A/PS-3651A Series Hardware Manual

DIsable/enable Access to the Front USB port.

When "disabled" is selected, the front USB port cannot be used after you turn on the PS-A unit.

The front USB port is available only for Windows used.

Disable/enable Detecting the middle point during touching tw o points simultaneously.

When two points are pushed simultaneously, it is considered that middle point between the two points is touched according to the nature of the analog resistive touch panel. If a switch or other part is located on the middle point, it will be detected and may be operated without any touches. To prevent such a switch from malfunction during two points are pushed simultaneously, set Switch Number 8 to ON. Even, drug control could not be operated very smoothly.

. Make sure to disable the function when another OS is

2-16

 Serial Mode Select SW

The factory setting is RS-232C. Only Switch No.1 is set to ON.

Switch

Description ON OFF RS-232C RS-422

No.

Changes COM1’s

communication method

Changes COM1’s

communication method Changes COM1’s

communication method

Changes TX data’s output

mode

Switches the TX termination

resistance ON/ OFF

Switches the RX termination

resistance ON/ OFF

Switches the shorting of TXA

and RXA ON or OFF

Switches the shorting of TXB

and RXB ON or OFF

RS-232C

RS-422/ RS-485

TX data output is controlled via the RTS signal.

Inserts termination resistance of 220Ω between TXA and TXB.

Inserts termination resistance of 220Ω between RXA and RXB.

Shorts TXA and RXA (RS485 mode)

Shorts TXB and RXB (RS485 mode)

RS-422/ RS-485

ON OFF OFF OFF

RS-232C OFF ON ON ON

TX data output is NOT controlled via the RTS signal. (normally output)

No termination

OFF

OFF ON ON/OFF

No shorting (RS-422

OFF OFF ON ON

mode) No shorting

(RS-422

OFF OFF ON ON

mode)

ON/ OFF

Chapter 2 Specifications

RS-485

(Data is not automatically controlled via

the RTS

signal.)

automatically controlled via

ON OFF

ON/OFF

RS-485 (Data is

the RTS

signal.)

RTS Automatic

control mode (enabled only when RS-485

10 OFF OFF OFF ON

mode)

The data is

automatically controlled via the RTS signal.

The data is not automatically controlled via the RTS signal.

OFF OFF OFF ON

Table 2) Serial Mode Select SW

*1 This setting determines whether or not the TXD output driver is automatically controlled via the RTS

signal.

*2 If you use the termination resistance, base your settings on the connection specifications.

2-17

PS-3650A/PS-3651A Series Hardware Manual

Serial Mode Select SW (SW4 toSW10) operate as shown in the circuit diagram below.

2-18

*1 To enable RTS automatic control of the TX output driver, be sure to set SW No. 9 and 10 ON, and set

SW No.4 OFF. To enable control of the TX output driver via RTS signals, be sure to set SW No. 9 and 10 OFF, and set SW No.4 ON.

 System Set SW 2

Chapter 2 Specifications

Switch

No.

Changeover of Master / Slave

setting for primary CF Card I/F 2 Used for the system. Reserved Reserved Factory Settings: OFF 3 RAS Input Start Setting 4 Used for the system. Reserved Reserved Factory Settings: OFF

*1 See “ RAS Input Start (page2-12)” for RAS Input Start details. This feature is only available for

RAS port type.

Description ON OFF Notes

Master Slave Factory Settings: ON

Enabled Disabled Factory Settings: OFF

Table 3) System Set SW 2

2-19

PS-3650A/PS-3651A Series Hardware Manual

2.5 Dimensions

The following dimensions apply to PS-3650A/PS-3651A Series units. (This figure shows an AC Power Supply Type. DC Power Supply Type has same dimensions.)

2.5.1 PS-3650A Series External Dimensions

Unit: mm [in.]

301[11.85]

Top

313[12.32]

Front

239[9.41]

103[4.06]

60[2.36]

5[0.20]

227[8.94]

side

2-20

 Dimensions with installation fasteners

130[5.12]

Top

Chapter 2 Specifications

130[5.12]

249 [9.80]

side

Front

Bottom

side

130[5.12]130[5.12]

2-21

PS-3650A/PS-3651A Series Hardware Manual

2.5.2 PS-3651A Series External Dimensions

Unit: mm [in.]

301[11.85]

Top

313[12.32]

Front

 Dimensions with installation fasteners

Top

60[2.36]

5[0.20]

239[9.41]

side

130[5.12]130[5.12]

227[8.94]

2-22

side

130[5.12]

Front

Bottom

249[9.80]

side

130[5.12]

2.5.3 Panel Cut Dimensions

Panel cut dimensions for both PS-3650A Series and PS-3651A Series are the same. Unit: mm [in.]

301.5

-0

+0.04

[11.87 ]

-0

Chapter 2 Specifications

≤ 3 [0.12]

-0

+0.04

-0

227.5 [8.96 ]

• Please read “3.1.1 Installation Procedures (page 3-2)” before designing the Panel Cut.

2.5.4 Installation Fasteners

Unit: mm [in.]

16 [0.63]

11[0.43]

16.6 [0.65]

31 [1.22]

∅10[0.39]

2-23

PS-3650A/PS-3651A Series Hardware Manual

2-24

3 Installation and

Wiring

1. Installation

2. Peripheral Devices Installation

3. Wiring Precautions

3-1

PS-3650A/PS-3651A Series Hardware Manual

3.1 Installation

3.1.1 Installation Procedures

This section describes the procedures and precautions for installing the PS-A unit. Follow the steps given below when installing the PS-A unit.

 Check the Installation Gasket’s Seating

It is strongly recommended that you use the installation gasket, since it absorbs vibration in addition to repelling water. For the procedure for attaching the installation gasket, refer to the following.

SEE

4.4 Replacing the Installation Gasket (page4-6)

• Before installing the PS-A unit into a cabinet or panel, check that the installation gasket is securely attached to the unit.

• A gasket which has been used for a long period of time may have scratches or dirt on it, and could have lost much of its dust and drip resistance. Be sure to change the gasket periodically (or when scratches or dirt become visible).

 Creating a Panel Cut

Create the correct sized opening required to install the PS-A unit, using the installation dimensions given. The installation gasket and the installation fasteners are required when installing the PS-A unit.

SEE

2.5.3 Panel Cut Dimensions (page2-23)

Panel

Panel Cut

Area

3-2

• Check that the installation panel or cabinet’s surface is flat, in good condition and has no jagged edges.

• Even if panel thickness is within recommend range for "Panel Cut Dimensions", the panel could warp, depending on panel's material and installation location of PS-A or other devices. To prevent panel warpage, the installation surface may need to be strengthened .

Chapter 3 Installation and Wiring

• Panel thickness should be from 1.6mm [0.06 in.] to 10.0mm [0.39 in.]. Decide the panel’s thickness based on the level of panel strength required.

1.6mm [0.06 in.] to 10.0mm [0.39 in.]

• For easier maintenance, operation, and improved ventilation, be sure to install the PS-A unit at least 50 mm [1.97 in.] away from adjacent structures and other equipment.

Unit: mm [in.]

[1.97]

3-3

PS-3650A/PS-3651A Series Hardware Manual

• Be sure that the ambient operation temperature and the ambient humidity are within their designated ranges. When installing the PS-A unit on the panel of a cabinet or enclosure, “Ambient operation temperature” indicates both the panel face and cabinet or enclosure’s internal temperature.

Unit: mm [in.]

50 [1.97]

30[1.18]

Panel face

• Be sure that heat from surrounding equipment does not cause the PS-A unit to exceed its standard operating temperature.

• When installing the PS-A unit in a slanted panel, the panel face should not incline more than 30°.

30[1.18]

Inside of the enclosure

30° or less

3-4

• When installing the PS-A unit in a slanted panel, and the panel face inclines more than 30°, the ambient temperature must not exceed 40°C. You may need to use forced air cooling (fan, A/C) to ensure the ambient operating temperature is 40°C or below.

• The PS-A unit does not support longitudinal mounting.

 Installing the PS-A unit

(1) Insert the PS-A unit into the panel cut, as

shown.

(2) Insert the installation fasteners into the PS-A

unit insertion slots, at the top and bottom of the unit. (total: 4 slots)

• Insert each installation

Chapter 3 Installation and Wiring

fastener securely into the slot’s recess (shaded area).

•

(3) Insert each of the fasteners shown below.

Be sure to pull the fastener back until it is flush with the rear of the attachment hole.

Slots

Installation Panel

Hook

3-5

PS-3650A/PS-3651A Series Hardware Manual

(4) Use a Phillips screwdriver to tighten each

fastener screw and secure the PS-A unit in place.

• Tightening th e screws with too much for ce can damage the PS-A unit’s plastic case.

• For the gasket’s moisture resistance to be effective, the torque required to tighten these screws is 0.5 N•m.

3-6

3.2 Peripheral Devices Installation

A wide variety of optional units, DIM module, CF Cards, manufactured by Pro-face and commercial Expansion boards (PCI bus compatible board), PCMCIA (PC Cards) can be used with the PS-A unit. (Expansion boards are used only for PS-3650A Series.) When installing the optional units, refer to each unit’s “Installation Guide”.

Be sure to confirm that power is not supplied to the PS-A unit before installing or removing any optional units, DIM module, CF Cards, Expansion boards (PCI boards), or PCMCIA (PC Cards). Failure to do so can result in an electric shock.

• If the PS-A unit is in the Soft OFF Status, power is supplied to a part of circuits even when no screen is displayed. Be sure to confirm that a power cable is not connected before installing or removing peripheral equipment.

Chapter 3 Installation and Wiring

• Use a screwdriver to loosen or tighten the screws. Be sure not to tighten screws too tightly, since it may damage the unit.

• When removing or replacing screws, be careful that they do not fall inside the PS-A unit’s chassis.

• When installing the PS-A unit, or when attaching an optional item to the PS-A unit, do not hold the PS-A unit’s rear-face Fan Unit while performing the work. Doing so may damage the fan cover or cause the cover to fall off.

3.2.1 Main Memory Installation  PS-3650A Series

(1) Turn OFF the power switch of the PS-A unit and remove the power cable. Place the PS-A unit on a flat,

level surface facing the display face downwards.

(2) Unscrew the screws (2) as you see on the following figure, and remove the Fan Unit.

3-7

PS-3650A/PS-3651A Series Hardware Manual

(3) Install the Main Memory where the following figure shows. Insert the optional DIM module into the

connector completely, then gently press it downward until it is locked into the stopper.

Connector

Main Memory

Main Memory (DIM Module)

(4) Reinstall the Fan Unit and attach with two screws. The torque required to tighten these screws is 0.5 to

0.6N•m.

Stoppe

 PS-3651A Series

(1) Turn OFF the power switch of the PS-A unit and remove the power cable. Place the PS-A unit on a flat,

level surface facing the display face downwards.

(2) Unscrew the screws (2) as you see on the following figure, and remove the Memory Slot Cover.

3-8

Chapter 3 Installation and Wiring

(3) Install the Main Memory where the following figure shows. Insert the optional DIM module into the

connector completely, then gently press it downward until it is locked into the stopper.

Connector

Main Memory

Main Memory (DIM Module)

(4) Reinstall the Memory Slot Cover and attach with two screws. The torque required to tighten these

screws is 0.5 to 0.6N•m.

3.2.2 PCI Board Installation

A PCI board, commercially available, can be installed on the PS-3650A Series unit.

• The maximum size allowed for a PCI board is 174.63mm [6.88in.] × 106.68mm [4.2in.].

(1) Turn OFF the power switch of the PS-A unit and remove the power cable. Place the PS-A unit on a flat,

level surface facing the display face downwards

(2) Unscrew a screw of the Expansion Board Support and remove the Expansion Board Support.

Stoppe

3-9

PS-3650A/PS-3651A Series Hardware Manual

(3) Unscrew the Expansion Board Cover’s screws (2) and remove the Expansion Board Cover.

blank panel

(4) Unscrew the blank panel screw and take out the blank panel. (5) Insert the PCI board into the Expansion Board connector and repl ace the blan k panel screw to attach the

PCI board. The torque required to tighten a screw is 0.5 to 0.6N•m.

PCI Board

(6) Reinstall the Expansion Board Cover and Expansion Board Support. The torque required to tighten each

of the screws is 0.5 to 0.6N•m.

3-10

3.2.3 PCMCIA (PC Card) Installation/Removal

(1) Loosen a screw in the PCMCIA slot on the side of the PS-A unit and slide the cover in the direction of

the arrow as shown below.

PC Card

(2) Press the eject button twice to remove the PC Card from the PCMCIA connector. (Pressing the eject

Chapter 3 Installation and Wiring

Eject Button

button once causes the tip to come out. Pressing the eject button the second ejects the PC Card from the PCMCIA slot.)

(3) Reinstall the PCMCIA slot cover and tighten a screw. The torque required to tighten these screws is 0.5

to 0.6N•m.

• When using a PC Card with a cable attached, Pro-face recommends you use a clamp or other type of device to prevent vibration from possibly dislodging the cable.

• When powering ON the PS-A unit, be sure to stop the PS-A unit’s PC Card driver prior to removing the PC Card. Failure to stop this driver may result in damage to either the PC

Card, the PC Card’s data, or may cause W ind ows procedure for stopping the PC Card’s driver, please refer to your OS’ User Manual.

• With the display face of PS-A unit downward (as illustrated), insert the PC Card face up.

to stop. For information on the

3-11

PS-3650A/PS-3651A Series Hardware Manual

3.2.4 CF Card Insertion/Removal

When using the PS-A unit and a CF Card, observe the following precautions:

Prior to inserting or removing a CF Card, be sure to confirm that the PS-A unit is turned OFF. If you do not, CF Card internal data may be damaged or lost or the OS may stop.

While a CF Card is being accessed (HDD/IDE Access lamp: Lit in green), NEVER turn OFF or reset the PS-A unit, or insert or remove the CF Card. If you do not, CF Card internal data may be damaged or lost.

Prior to inserting a CF Card, familiarize yourself with the CF Card’s front and rear face orientation, as well as the CF Card connector’s position. If the CF Card is not correctly positioned and inserted into the PS-A’s CF Card Interface, the CF Card, it’s internal data, and the PS-A unit may be damaged or broken.

Be sure to use only CF Cards manufactured by Pro-face. The CF Card’s internal data may be damaged when using another manufacturer’s CF Card.

Once PS-A data is lost, it cannot be recovered. Since accidental data loss can occur at any time, be sure to back up all PS-A unit screen and CF Card data regularly.

Be sure to follow the instructions given below to prevent the CF Card’s internal data from being destroyed or a CF Card malfunction from occurring:

• DO NOT bend the CF Card.

• DO NOT drop or strike the CF Card against another object.

• Keep the CF Card dry.

• DO NOT touch the CF Card connectors.

• DO NOT disassemble or modify the CF Card.

3-12

 Inserting the CF Card

Use the following steps to insert the CF Card in the PS-A unit. (1) Confirm that the PS-A unit is turned OFF. (2) Loosen a screw of the CF Card cover and remove the CF Card cover.

Screw

Chapter 3 Installation and Wiring

Eject Button

(3) Confirm the front and back of the CF Card and insert the CF Card in the CF Card slot. Push the eject

button completely until the eject button is pushed forward.

(4) Install the CF Card cover and attach it with a screw.

• Make sure that the CF Card cover is closed when accessing the CF Card.

• The torque required to tighten a screw is 0.5 to 0.6N•m.

CF Card

 Removing the CF Card

Confirm that the PS-A unit is turned OFF. Remove the CF Card cover, press the eject button and carefully remove the CF Card. After removing the CF Card, be sure to place back the CF Card cover and attach the cover with a screw .

 Backup of CF Card

The CF Card has a data overwrite limit of approximately 100,000 times. Therefore, be sure to back up all CF Card data regularly to another storage media. (100,000 times assumes the overwriting of 500KB of data in DOS format.)

< If your PC is equipped with a PC Card Slot >

(1) Install the CF Card into a CF Card Adapter (GP07 7-CFAD10) and insert it into a PC Card slot of a

personal computer.

(2) Save the data of the CF Card with your personal computer.

(1) Use a commercially available PC Card Reader, or a CF Card Reader.

3-13

PS-3650A/PS-3651A Series Hardware Manual

3.2.5 HDD Unit Installation

Shock Danger! Be sure to unplug the PS-A unit from its power supply prior to installing the HDD unit.

• Since the HDD unit and the PS-A unit’s circuit board are precision instruments that have a low resistance to shocks, be sure they are neither hit by nor pressed strongly against another object when installing the HDD.

• Even when the screen display of the monitor connected to the PS-A unit is blank, the power might be distributed internally (for example, in the Standby state). Make sure that the power supply of the PS-A unit is off when installing or removing the HDD unit.

 PS-3650A Series

(1) Turn OFF the power switch of the PS-A and remove th e power cable. P lace the PS-A unit on a flat, level

surface facing the display face downwards.

(2) Unscrew the Expansion Board Cover's screws (2) and remove the Expansion Board Cover.

(3) Unscrew the Expansion Board Base's screws (4) and remove the Expansion Board Base.

3-14

Chapter 3 Installation and Wiring

(4) Remove the DISK cover.

Serial ATA Interface

(5) Mount the HDD unit vertically on the circuit board and plug the HDD unit cable connector in the Serial

ATA interface.

• Be sure to mount the HDD unit slowly and vertically and not to hit the circuit board with the HDD unit. Contact may cause a malfunction or damage the HDD unit and PS-A unit.

(6) Attach the HDD unit with the screws (4) which are contained in your package. The torque required to

tighten these screws is 0.5 to 0.6 N•m.

(7) Reversing the steps above, return the DISK cover, Expansion Board Base, and Expansion Board Cover

to the PS-A unit, respectively. The torque required to tighten these screws is 0.5 to 0.6 N•m.

3-15

PS-3650A/PS-3651A Series Hardware Manual

 PS-3651A Series

(1) Turn OFF the power switch of the PS-A unit and remove the power cable. Place the PS-A unit on a flat,

level surface facing the display face downwards.

(2) Unscrew the DISK cover's screws (3) and remove the disk cover.

(3) Mount the HDD unit vertically on the circuit board and plug the HDD unit cable connector in the Serial

Serial ATA Interface

ATA interface.

• Be sure to mount the HDD unit slowly and vertically and not to hit the circuit board with the HDD unit. Contact may cause a malfunction or damage the HDD unit and PS-A unit.

(4) Attach the HDD unit with the screws (4) which are contained in your package. The torque required to

tighten these screws is 0.5 to 0.6 N•m.

(5) Reversing the steps above, return the disk cover to the PS-A unit. The torque required to tighten these

3-16

screws is 0.5 to 0.6 N•m.

3.2.6 USB Holder Attachment/Removal

When using a USB device, attaching the USB holder to the USB Interface located on the side of the PS-A unit prevents the USB cable Interface from becoming disconnected.

 Attachment

(1) Attach the USB holder to the USB Interface on the side of the PS-A unit.

Hook the upper pick of the USB holder to the attachment hole of the PS-A unit and then insert the lower pick as shown below to attach the USB holder.

Chapter 3 Installation and Wiring

Pick

(2) Insert the USB cable into the USB Interface.

USB Cable

(3) Insert the USB cover into the tab of the USB holder to attach the USB cable.

Tab

USB Cover

If installing a second USB cable, repeat the steps (2) and (3).

3-17

PS-3650A/PS-3651A Series Hardware Manual

 Removal

Remove USB Holder by the reverse procedures to the attachment procedures. (1) Lift up the tab of the USB holder and then remove the USB cover.

Tab

(2) Remove the USB cable. (3) Remove the picks pushing the USB holder from both top and bottom and then remove the USB holder

from PS-A unit.

USB Cover

3-18

3.3 Wiring Precautions

This section describes the procedures and precautions for wiring power cords.

3.3.1 Connecting the Power Cord

To avoid an electric shock, prior to connecting the PS-A unit’s power cord terminals to the power terminal block, confirm that the PS-A unit’s power supply is completely turned OFF, via a breaker, or similar unit.

Supplying a power voltage other than that specified will damage the power source and the PS-A unit.

Since there is no power switch on the DC Power Supply Type model, be sure to attach a breaker-type switch to the power cord.

When the FG terminal is connected, be sure the wire is grounded.

Chapter 3 Installation and Wiring

• When the FG terminal is connected, be sure the wire is grounded. Not grounding the PS-A unit will result in excess noise and vibration.

• The SG and FG terminals are connected internally in the PS-A unit. When connecting the SG wire to another device, be sure that the design of the system/connection does not produce a shorting loop.

AC Power Supply Type

The PS-A units is designed to use AC85V to AC265V input. Supplying a power voltage other than that specified will damage the power source and the PS-A unit.

3-19

PS-3650A/PS-3651A Series Hardware Manual

Power Cord Specifications

Power Cord Diameter

0.75 to 2.5mm (18 to 12 AWG)

Conductor Type Solid or Stranded Wire

10mm[0.39in.]

Conductor Length

*1 If the Conductor’s end (individual) wires are not twisted correctly, the end

wires may either short against each other, or against an electrode.

• Use copper conductors only.

Wiring

When connecting the power cord, use the following items when performing wiring. (Items are made by

Phoenix Contact.

)

Recommended Driver SZS 0.6x3.5 (1205053)

AI 0.75-10GY (3201288)

Recommended Pin Terminals

AI 1-10RD (3200182) AI 1.5-10BK (3200195) AI 2.5-12BU (3200962)

Recommended Pin Terminal Crimp Tool CRIMPFOX ZA3 (1201882)

• The Power Supply Connector (plug) is CA7-ACCNL-01 (made by Pro-face) or FKC2.5/

3-STF-5.08 (made by Phoenix Contact

*1 For details, please contact your local Phoenix Contact distributor.

Connecting the Power Cord

(1) Confirm that the power is not supplied to the PS-A unit. (2) Unplug the power connector from the rear of the PS-A unit. (3) Push the Opening button with a small slot screw driver to open the desired pin hole.

3-20

Chapter 3 Installation and Wiring

(4) Insert each pin terminal into its hole. Release the Opening button to clamp the pin place.

AC power supply cord

Opening Button

Black White

L N FG

Green/Yellow

(5) After inserting all three pins, insert the Power Plug into the PS-A unit’s Power Connector. Attach the

plug with two (2) slot screws.

• Confirm that all wires are connected correctly.

• The torque required to tighten these screws is 0.5 to 0.6N•m.

• To prevent the possibility of a terminal short, use a pin terminal that has an insulating sleeve.

DC Power Supply Type

Power Cord Specifications

Power Cord Diameter

0.75 to 2.5mm (18 to 12 AWG)

Conductor Type Solid or Stranded Wire

10mm[0.39in.]

Conductor Length

*1 If the Conductor’s end (individual) wires are not twisted correctly, the end

wires may either short against each other, or against an electrode.

• Use copper conductors only.

3-21

PS-3650A/PS-3651A Series Hardware Manual

Wiring

When connecting the power cord, use the following items when performing wiring. (Items are made by

Phoenix Contact.

Recommended Driver SZS 0.6x3.5 (1205053)

Recommended Pin Terminals

Recommended Pin Terminal Crimp Tool CRIMPFOX ZA3 (1201882)

*1 For details, please contact your local Phoenix Contact distributor.

Connecting the Power Cord

(1) Confirm that the power is not supplied to the PS-A unit.

)

• The Power Supply Connector (plug) is CA7-DCCNL-01 (made by Pro-face) or GFKC2,5/3-STF-7,62 (made by Phoenix Contact*1).

AI 0.75-10GY (3201288) AI 1-10RD (3200182) AI 1.5-10BK (3200195) AI 2.5-12BU (3200962)

(2) Unplug the power connector from the rear of the PS-A unit. (3) Push the Opening button with a small slot screw driver to open the desired pin hole. (4) Insert each pin terminal into its hole. Release the Opening button to clamp the pin in place.

Power supply cord

(5) After inserting all three pins, insert the Power Plug into the Power Connector at PS-A. Attach the plug

with two (2) slot screws.

• The torque required to tighten these screws is 0.5 to 0.6N•m.

• To prevent the possibility of a terminal short, use a pin terminal that has an insulating sleeve.

Opening Button

3-22

3.3.2 Connecting the Power Supply

This section describes the precautions for supplying a power voltage.

Chapter 3 Installation and Wiring

Constant

Voltage

Transformer

Insulating

Transformer

Main Power

Main

Power

Twisted-pair cord

PS-A Power

Power

Input/Output

PS-A

Power

T1 T2

Power

Input/

Output

Main

Circuit

PS-A Unit FG

PS-A Unit

Input/Output

Unit

PS-A Unit

Input/Output

Unit

Input/Output

Unit

Operation

Unit

• If the supplied voltage exceeds the PS-A unit’s range, connect a constant voltage transformer.

SEE

• Between the line and ground, select a power supply that is low in noise. If there is an excess amount of noise, connect a insulating transformer.

• When supplying power to the PS-A unit, please separate the input/output and power lines, as shown.

• To increase the noise resistance quality of the power cord, it is recommended to attach a ferrite core to the power cord.

• The power supply cable must not be bundled or positioned close to main circuit lines (high voltage, high current), or input/output signal lines.

• Connect a lightning surge absorber, as shown in the diagram, to deal with power surges.

• To avoid excess noise, mak e the power cord as short as possible.

2.1.1 Electrical (page2-2)

• Use constant voltage and insulating transformers with capacities of 200VA or more.

• Be sure to ground the surge

PS-A Unit

FG E2

Lightning Surge Absorber

absorber (E1) separately from the PS-A unit (E2).

• Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply.

3-23

PS-3650A/PS-3651A Series Hardware Manual

3.3.3 Grounding

This section describes the precautions for grounding the PS-A unit.

Do not use common grounding, since it can lead to an accident or machine breakdown.

(a) Exclusive Grounding (BEST)

PS-A Unit Other

(b) Common Grounding (OK)

PS-A Unit Other

(c)Common Grounding (Not OK)

Equipment

• When supplying power to the PS-A unit, be sure to separate the input/output and power lines, as shown. [diagram (a)]

• Check that the grounding resistance is 100Ω or less.

• FG and SG terminals are internally connected in the PS-A unit. When connecting an external device to the PS-A unit using the SG terminal, be sure to check that no short-circuit loop is created when you setup the system.

• The grounding wire should have

a cross sectional area of 2mm or greater. Create the connection point as close to the PS-A unit as possible, and make

PS-A Unit Other

Equipment

• If the equipment does not function properly when grounded, disconnect the ground wire from the FG terminal.

3.3.4 I/O Signal Line Placement

• Input and output signal lines must be separated from the power control cables for operating circuits.

• If this is not possible, use a shielded cable and ground the edge of the shield.

3-24

the wire as short, as possible. When using a long grounding wire, replace the thin wire with a thicker wire, and place it in a duct.

• If exclusive grounding is not possible, use a common connection point. [diagram (b)]

4 Maintenance

1. Cleaning the Display

2. Cleaning the Fan Filter

3. Periodic Check Points

4. Replacing the Installation Gasket

5. Replacing the Backlight

6. Replacing the Internal Battery

This chapter explains cautions and inspection criteria that will ensure trouble-free use of the PS-A unit.

4-1

PS-3650A/PS-3651A Series Hardware Manual

4.1 Cleaning the Display

When the surface or frame of the display becomes dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly, and wipe the display surface and frame.

• Do not use paint thinner, organic solvents, or a strong acid compound to clean the unit.

• Do not use a hard or pointed object to operate the touch-screen panel, since it can damage the panel surface.

4-2

4.2 Cleaning the Fan Filter

In PS-3650A Series, the fan is used for cooling the CPU and the memory. Since excessive dirt and dust in the filter of the fan can potentially affect the performance of the unit, regular cleaning of the filter is strongly recommended.

• The PS-A's fan has a lifetime. (Expected life: approx. 5 years at the ambient temperature 25 This lifetime may be shortened depending on the usage environment. When the fan needs to be replaced, please contact your local PS-A distributor immediately.

(1) Turn OFF the power switch of the PS-A unit and remove the power cable. Place the PS-A unit on a flat,

level surface facing the display face downwards.

(2) Unscrew the screws (2) (See the figure below) and remove the Fan Unit.

Chapter 4 Maintenance

(3) Turn the Fan Unit upside down. Unscrew the screw (1) and lift the fan. Remove the filter between the

fan cover and the fan.

4-3

PS-3650A/PS-3651A Series Hardware Manual

(4) Remove dust on the filter using a cleaner etc. If stubborn dirt or stains are present, wash the filter with a

neutral detergent.

• Do not wring the filter to dry it.

• When drying the filter, dry it without exposing it to direct sunlight.

• Dry the filter completely before reattaching it.

(5) Install the filter and tighten the screws of the fan cover. (6) Install the Fan Unit in the PS-A unit.

• Be sure the fan cover is securely attached to the PS-A unit. This is to ensure the

Filter

fan cover does not fall while the PS-A unit is operating.

• When installing the Fan Unit in the PS-A unit, be sure to keep the cable on the left side of the back of the PS- A unit so that the fan cannot come into contact with it.

4-4

4.3 Periodic Check Points

To keep your PS-A unit in its best condition, please inspect the following points periodically.

 PS-A Operation Environment

• Is the operating temperature within the allowable range? (PS-3650A Series)

When using HDD When not using HDD

5 to 50°C 0 to 50°C

(PS-3651A Series)

When using HDD When not using HDD

5 to 45°C 0 to 50°C

• Is the operating humidity within the specified range?

10 to 90%RH (Not condensing, wet bulb temperature: 39°C or less, or with HDD 29°C or less.)

• Is the operating atmosphere free of corrosive gasses?

Chapter 4 Maintenance

When using the PS-A unit inside a panel, the ambient environment refers to the interior of the panel.

 Electrical specifications check

• Is the input voltage appropriate? AC Power Supply Type: AC85 to 265V, 50/60Hz DC Power Supply T ype: DC19.2 to 28 .8V

 Related Items

• Are all power cords and cables connected properly? Have any become loose?

• Are all mounting brackets holding the unit securely?

• Are there many scratches or traces of dirt on the installation gasket?

4-5

PS-3650A/PS-3651A Series Hardware Manual

4.4 Replacing the Installation Gasket

The installation gasket provides protection against dust and moisture.

• A gasket which has been used for a long period of time may have scratches or dirt on it, and could have lost much of its water resistance. Be sure to change the gasket at least once a year, or when scratches or dirt become visible.

• The PS-A unit installation gasket’s model number is CA3-WPG12-01.

 Installation Gasket Attachment Procedure

(1) Place the PS-A unit on a flat, level surface facing the display face downwards. (2) Remove the gasket from the PS-A unit. (3) Attach the new gasket to the PS-A unit. Be sure to insert the gasket into the PS-A unit’s groove so that

the gasket’s groove sides are vertical.

PS-A Rear Face

Gasket

Installation Groove

Gasket Seam

(4) Check that the gasket is attached correctly to the PS-A unit. The upper surface of the gasket should

protrude approximately 2 mm [0.08 in.] out of the groove evenly.

Unit: mm [in.]

2.0 [0.08]

4-6

Chapter 4 Maintenance

• Be sure to confirm the installation condition of the gasket when you install the unit in the panel. The gasket must be inserted correctly into the groove for the PS-A unit’s moisture resistance to be equivalent to IP65f.

• Since the gasket is flexible but not elastic, be careful not to stretch it unnecessarily, as doing so could tear the gasket.

• Be sure the gasket’s seam is not inserted into any of the unit’s corners, only in the straight sections of the groove. Inserting it into a corner may lead to its eventually tearing.

• To ensure stable resistance against dust and moisture, insert the gasket so that the seam is at the bottom of the PS-A unit.

4-7

PS-3650A/PS-3651A Series Hardware Manual

4.5 Replacing the Backlight

PS-A units use a CFL, long-life type backlight. The actual life of the backlight however, will vary depending on the PS-A unit’s operating conditions. It is recommended that it be replaced periodic al ly. The service life (half brightness life) of the backlight when it is lit continuously at room temperature is as described below. 60,000 hours - approx. 6.8 years (ambient temperature: 25°C, when lit continuously)

• When the LED setting is specified with the RAS control in Control Panel and a backlight burnout is detected, the status LED illuminates in orange.

• If the backlight or the display unit is damaged, the screen display will go out. Even if the screen goes out, however, there is a possibility that the touch panel is still operating correctly. Therefore, since any type of touch panel contact could have an unexpected or dangerous effect or result, be sure not to touch the screen when this condition occu rs.

• A backlight burnout is detected by monitoring the consumed current. Depending on the condition of the backlight, a backlight burnout may not be detected or it may be detected before the backlight burns out completely.

[Electric Shock]

• Whenever changing the backlight, be sure the PS-A unit’s power cord has been disconnected and that the unit is cooled down.

• When the PS-A unit’s power cord is connected and the PS-A unit is ON, high voltage runs through the wires in the backlight area, do not touch them!

[Burn]

• The backlight becomes very hot while it is lit. Do not touch the backlight area until the area is cooled down. Be sure to wear gloves to prevent being burned.

[Glass]

• The backlight is very fragile. Do not touch the glass tube directly or try to remove its power cord, if the glass tube breaks you may be injured.

 Preparation

Please have the following ready beforehand.

• Rep la cement backlight (Model:CA8-BLU12XGA-01)

• One pair of clean (preferably new) cotton gloves.

4-8

• Phillips screwdriver (no.2)

4.5.1 Backlight Replacement Procedure for PS-3650A Series

Be sure to wear gloves when exchanging the backlight, and follow the following procedures.

(1) Turn OFF the power switch of the PS-A unit and remove the power cable. (2) Remove the PS-A unit from the equipment (panel etc.) to which the unit has been incorporated, and

place the PS-A unit on a flat, level surface facing the display face downwards.

• Be sure to perform the backlight changeover on a flat, level surface. This will prevent damage to the PS-A unit and the accidental cutting of any of its power cords.

• Be sure to protect the display surface to prevent damage during the operatio ns.

(3) Unscrew the screws (2) of the Expansion Board Cover, and remove the Cover.

Chapter 4 Maintenance

• When using the PCI board, it is required to remove the Expansion Board Support first. Then remove the Expansion Board Cover and the PCI board.

(4) Unscrew the screws (3) of the Mask Cover and remove the cover.

4-9

PS-3650A/PS-3651A Series Hardware Manual

(5) Unscrew the screws (6) as the figure below indicates.

(6) Open the PS-A unit as the figure below indicates.

Backlight Unit

4-10

(7) Disconnect the Backlight Unit cable from the connector on the inverter board. Remove the cable from

the cable clamp.

Cable Clamp

Connector

Cable

Chapter 4 Maintenance

(8) Loosen the Backlight Unit setscrew (1), lift the edge of the Backlight Unit, and remove the unit by

sliding it along the groove.

Backlight unit setscrew

(9) Insert a new Backlight Unit by sliding it along the groove and fasten the setscrew. The necessary torque

is 0.166N•m.

• Be sure that no dust or dirt adheres to the backlight surface or to the backlight holder.

• Be sure not to soil the Backlight with moisture, oil content or finger prints; otherwise the life duration of the Backlight will be shortened.

(10) Insert the Backlight Unit cable to the connector on the inverter board. Secure the cable with the cable

clamp.

• Be sure to insert the cable into the backlight connector securely. Failure to do so may damage the connector.

• The cable clamp is used to prevent the cable from being caught inside in the PS-A unit and possibly damaged. Be sure to insert the cable into the cable clamp before closing the PS-A unit.

(11) Return the PS-A unit to the original condition and tighten the screws (6).

• If any of the screws is missing, check if it fell inside the PS-A unit’s chassis. If the power is turned ON while a screw is inside, it may cause a malfunction.

(12) Re attach the Mask Cover and then the Expansion Board Cover. The necessary torque is 0.5N•m to

0.6N•m.

• After backlight replacement is completed, turn the PS-A unit’s power ON and check if the screens display is normal. If the display is not correct, please contact the Pro-face distributor from whom you purchased the backlight unit.

4-11

PS-3650A/PS-3651A Series Hardware Manual

4.5.2 Backlight Replacement Procedure for PS-3651A Series

Be sure to wear gloves when exchanging the backlight, and follow the following procedures.

(1) Turn OFF the power switch of the PS-A unit and remove the power cable. (2) Remove the PS-A unit from the equipment (panel etc.) to which the unit has been incorporated, and

place the PS-A unit on a flat, level surface facing the display face downwards.

• Be sure to perform the backlight changeover on a flat, level surface. This will prevent damage to the PS-A unit and the accidental cutting of any of its power cords.

• Be sure to protect the display surface to prevent damage during the operations.

(3) Unscrew the screws (3) of the Master Cover, and remove the Mask Cover.

4-12

(4) Unscrew the screws (6) as the figure below indicates.

Chapter 4 Maintenance

(5) Open the PS-A unit as the figure below indicates.

Backlight Unit

(6) Disconnect the Backlight Unit cable from the connector on the inverter board. Remove the cable from

the cable clamp.

Cable Clamp

Connector

Cable

(7) Loosen the Backlight Unit setscrew (1), and lift the edge of the Backlight Unit. Remove the unit by

sliding it along the groove.

(8) Insert a new Backlight Unit by sliding it along the groove and fasten the setscrew. The necessary torque

is 0.166N•m.

• Be careful that no dust or dirt adheres to the backlight surface or to the backlight holder.

• Be careful not to soil the Backlight with moisture, oil content or finger prints; otherwise, the life duration of the Backlight will be shortened.

4-13

PS-3650A/PS-3651A Series Hardware Manual

(9) Insert the Backlight Unit cable to the connector on the inverter board and secure the cable with the cable

clamp.

• Be sure to insert the cable into the backlight connector securely. Failure to do so may damage the connector.

• The cable clamp is used to prevent the cable from being caught inside in the PS-A unit and possibly damaged. Be sure to insert the cable into the cable clamp before closing the PS-A unit.

(10) Return the PS-A unit to the original condition and tighten the screws (6).

• If any of the screws is missing, check if it fell inside the PS-A unit’s chassis. If the power is turned ON while a screw is inside, it may cause a malfunction.

(11) Put the Mask Cover back in place and tighten the screws (3).The necessary torque is 0.5N•m to 0.6N•m.

• After backlight replacement is completed, turn the PS-A unit’ s power ON and check if the screen display is normal. If the display is not correct, please contac t the Pro-face distributo r from whom you purchased the backlight unit.

4-14

4.6 Replacing the Internal Battery

The PS-A unit has an internal battery for backup of internal clock data.

Compatible Battery S ervice Life

Chapter 4 Maintenance

Lithium Battery CR2032

(Hitachi Maxell, Ltd.)

• The expected battery service life is 5 years, however the battery may die before then. It is strongly recommended that you replace the battery regularly.

• When the battery is replaced, the BIOS settings are initialized. Configure the BIOS settings again after replacing the battery.

There is a danger of explosion if the PS-A unit’s battery is incorrectly replaced. This battery should be replaced with equivalent type recommended by Pro-face.

Prior to replacing the battery, be sure to turn OFF the PS-A unit’s power.

Be careful not to cause a short circuit.

Do NOT to touch any internal parts except the battery and the battery holder.

During the replacement, be extremely careful not to drop the battery onto the PC board

5 years

inside the PS-A unit. This may cause product failure. Dispose of used batteries according to the battery manufacturer’s instructions.

4-15

PS-3650A/PS-3651A Series Hardware Manual

 Battery Replacement Procedure

The battery is on the PC board inside the PS-A unit. Refer to “4.5 Replacing the Backlight” for how to open the PS-A unit.

SEE

(1) Be sure to confirm that power is not supplied to the PS-A unit and open the unit.

(2) Remove the battery. Push the clip of the battery holder with your finger, th e forceps etc. and the battery

4.5.1 Backlight Replacement Procedure for PS-3650A Series (page 4-9)

4.5.2 Backlight Replacement Procedur e for PS-3651A Series (page 4-12)

Internal Battery

is pushed up and removed.

Clip

Battery

Battery Holder

(3) Insert the new battery. Insert the battery in the side of the clip of the battery holder first with the plus

pole (+) facing upward. Push the battery from above until you hear the click to fit it in the battery holder.

Clip

• Be sure the battery’s plus(+) and minus(-) sides are correctly oriented.

(4) Return the PS-A unit to the original condition.

• Be sure to adjust the time of the internal clock after replacing the battery.

4-16

Pro-face PS3650A-T42, PS3650A-T42-24V, PS3650A-T42S-24V, PS3651A-T42, PS3651A-T42-24V Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Essential Safety Precautions

Information Symbols

About the Manuals

PS-3650A/PS-3651A Series Model Names

PS-3650A/PS-3651A Series Model Name Indication

Package Contents

Installation prerequisites for standards

CE Marking

FCC Statement

Contents

1 Overview

1.1 System Design

1.2 Accessories

1.2.1 Optional Item

1.2.2 Maintenance Items

1.3 Part Names and Functions

1.4 Prior to Operating the PS-A Unit

1.4.1 Front Access Mask

1.4.2 Power Supply

2 Specifications

2.1 General Specifications

2.1.1 Electrical

2.1.2 Environmental

2.1.3 Structural

2.2 Performance Specifications

2.2.1 Performance Specifications

2.2.2 Display

2.2.3 Touch Panel

2.2.4 Expansion Slot

2.3 Interface Specifications

2.3.1 Serial Interfaces (COM1/COM2)

2.3.2 RAS Interface (RAS)

2.4 DIP Switches

2.5 Dimensions

2.5.1 PS-3650A Series External Dimensions

2.5.2 PS-3651A Series External Dimensions

2.5.3 Panel Cut Dimensions

2.5.4 Installation Fasteners

3.1 Installation

3.1.1 Installation Procedures

3.2 Peripheral Devices Installation

3.2.1 Main Memory Installation  PS-3650A Series

3.2.2 PCI Board Installation

3.2.3 PCMCIA (PC Card) Installation/Removal

3.2.4 CF Card Insertion/Removal

3.2.5 HDD Unit Installation

3.2.6 USB Holder Attachment/Removal

3.3 Wiring Precautions

3.3.1 Connecting the Power Cord

3.3.2 Connecting the Power Supply

3.3.3 Grounding

3.3.4 I/O Signal Line Placement

4 Maintenance

4.1 Cleaning the Display

4.2 Cleaning the Fan Filter

4.3 Periodic Check Points

4.4 Replacing the Installation Gasket

4.5 Replacing the Backlight

4.5.1 Backlight Replacement Procedure for PS-3650A Series

4.5.2 Backlight Replacement Procedure for PS-3651A Series

4.6 Replacing the Internal Battery