Thank you for purchasing Pro-face’s PS-3000B Series (Hereafter referred to as the “PS-B unit”).
Before operating your PS-B unit, be sure to read this manual to familiarize yourself with the PS-B unit’s operation
procedures and features.
NOTICE
1.Copying this manual’s contents, either in whole or in part, is prohibited wi thout the express permission of Digital
Electronics Corporation, Japan.
2.The information contained in this manual is subject to change without notice.
3.If you should you find any errors or omissions in this document, please contact Digital Electronics Corporation to
report your findings.
4.Regardless of Clause 3 above, Digital Electronics Corporation shall not be held responsible for any damages,
losses or third-party damages resulting from the use of this product.
Product names used in this manual are the trademarks / registere d trademarks of their respective owners.
1
Essential Safety Precautions
All safety-related procedures stated in this document must be followed to operate the PS-B correctly and safely . Be sure to
read this and any related documents thoroughly to understand the correct operation and functions of the PS-B unit.
Safety Icons
Throughout this manual, these icons provide essential safety information for PS-B operation procedures requiring special
attention. These icons indicate the following levels of danger:
Indicates situations where severe bodily injury, death or major equipment damage
can occur.
Indicates situations where slight bodily injury or minor equipment damage can
occur.
Indicates actions or procedures that should NOT be performed.
Indicates actions or procedures that MUST be performed to ensure correct unit
operation.
System Design
Be sure to design your system so that a communication fault between the PS-B and its host controller will
not cause equipment to malfunction. This is to prevent any possibility of bodily injury or equipment
damage.
Do not use the PS-B with aircraft control devices, aerospace equipment, central trunk data transmission
(communication) devices, nuclear power control devices, or medical life support equipment, due to these
devices’ inherent requirements of extremely high levels of safety and reliability.
When using the PS-B with transportation vehicles (trains, cars, and ships), disaster and crime prevention
devices, various types of safety equipment, and medical devices that are not life-support related, use
redundant and/or failsafe system designs to ensure proper reliability and safety.
Handling
Do not disassemble or modify the PS-B unit. Doing so may cause a fire or an electric shock.
Do not operate the PS-B in an environment where flammable gases are present, since it may cause an
explosion.
2
Wiring
To prevent electrical shock or equipment damage, unplug the PS-B unit’s power cord from the power
supply prior to installing or wiring the PS-B.
Do not use the voltage not specified in the manual. Doing so may cause a fire or an electric shock.
Maintenance
Do not connect or disconnect Host and PS-B unit communication cables while the PS-B is turned ON.
The PS-B uses a lithium battery for backing up its internal clock data and the battery may explode if it is
replaced incorrectly. When replacement is required, use a Pro-face-designated replacement product.
SEE “4.3 Replacing the Internal Battery” (page 4-4)
3
Installation
Be sure all cable connectors are securely attached to the PS-B unit. A loose connection may cause
incorrect input or output signals.
Wiring
Be sure to ground the PS-B unit’s FG wire separately from other equipment FG lines. Also, be sure to use
2
a grounding resistance of 100Ω or less and a 2mm
Otherwise, electric shock or malfunctions may result.
Be sure to use only the designated torque to tighten the PS-B unit’s terminal block screws. If these screws
are not tightened firmly, it may cause a short-circuit, fire or incorrect unit operation.
Be sure that metal particles and wiring debris do not fall inside the PS-B unit. They can cause a fire,
malfunction or incorrect unit operation.
or thicker wire, or your country’s applicable standard.
Maintenance
Do not reset or turn the PS-B OFF, or insert or remove the CF Card while the PS-B unit’s CF Card or hard
disk is being accessed. Otherwise, CF Card and the hard disk internal data may be damaged or lost.
Unit Disposal
When the product is disposed of, it should be done so according to your country’s regulations for similar
types of industrial waste.
General Safety Precautions
Do not install the PS-B where the ambient temperature exceeds the specified range. Doing so may cause
a unit malfunction.
To prevent abnormally high temperatures from occurring inside the PS-B, do not restrict or block the PS-B
unit’s rear-face ventilation slots.
Do not operate the PS-B in areas where large, sudden temperature changes can occur. These changes
can cause condensation to form inside the PS-B, possibly causing it to malfunction.
Do not allow water, liquids or metal fragments to enter inside the PS-B unit’s case, since they can cause
either a malfunction or an electric shock. The allowable pollution degree is 2.
Do not operate or store the PS-B in locations where it can be exposed to direct sunlight, high
temperatures, excessive dust, moisture or vibration.
4
Do not operate or store the PS-B where chemicals evaporate, or where chemicals are present in the air.
Corrosive chemicals: Acids, alkalines, liquids containing salt
Flammable chemicals: Organic Solvents
Do not use paint thinner or organic solvents to remove dirt or oil from the PS-B unit’s surface. Instead, use
a soft cloth moistened with a diluted neutral detergent.
After turning OFF the PS-B, be sure to wait a few seconds before turning it ON again. The PS-B may not
operate correctly if it is restarted too quickly.
Due to the possibility of unexpected accidents, be sure to back up the PS-B unit’s data regularly.
5
Information Symbols
This manual uses the following icons:
Indicates a warning or a product limitation. Be sure to follow the instructions given with
this icon to ensure the safe operation of the PS-B.
*Indicates useful or importan t supplemental information.
Contains additional or useful information.
SEE
Indicates pages containing related information.
6
Package Contents
The following items are included in the PS-B unit’ s package. Before using the PS-B, please check that all items listed here
are present.
PS-B Unit: 1
PS3000-BAPS3001-BD
USB Cable Clamp: (2 ports) 2USB Holder: 1 Screw: 1
Power Connector: 1 (AC type: Included, DC type: Attached to the PS-B unit)
(for AC type)
(5.08mm [0.2in.] pitch)
• Installation Guides
(Set of Japanese/
Set of English)
• Be careful when installing the PS-B not to damage the built-in HDD.
This unit has been carefully packed, with special attention to quality. However, should you find anything damaged or
missing, please contact your local PS-B distributor immediately.
7
• UL listed products
UL/c-UL/CSA Approval
Industrial Control Equipmentrefer to UL508
• c-UL listed products
Process Control Equipment
• CSA listed products
Process Control Equipment
• Product List
Product Model No. Registration Model No.
PS3000-BA3681601-01999
PS3001-BD3681601-12999
<Cautions>
refer to CSA-C22.2
No.142
refer to CSA-C22.2
No.142
ULc-ULCSA
[a][b][c]
see [a] in the
“Product List“
see [b] in the
“Product List“
see [c] in the
“Product List“
UL/c-UL File No.: E220851
CSA File No.219866
Be aware of the following items when building the PS-B into an end-use product:
• The PS-B unit is approved as an open-type unit.
• Install the PS-B unit on a flat surface. The PS-B unit must be mounted according to the installation requirements with
the specified distance from adjacent structures and equipment. The temperature must be checked on the final product
in which the PS-B is installed.
CE Marking
PS3000-BA units are CE marked products that conform to EMC directives and Low Voltage Directives EN55011 Class
A, EN61000-6-2 and EN60950-1.
PS3001-BD units are CE marked products that conform to EMC directives EN55011 Class A and EN61000-6-2.
8
FCC Statement
United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his or her own expense.
Input VoltageAC100/240V
Rated VoltageAC85 to 265V
Rated Frequency50/60Hz
Allowable Voltage
Drop
Power Consumption120VA or less
Power Supply
Rush current
Voltage Endurance
Insulation ResistanceDC500V 10MΩ (min.) (between charging and FG terminals)
Environmental Specifications
1 cycle or less (Voltage drop interval must be 1s or more.)
At AC100V (normal temperature): 30A or less
At AC240V (normal temperature): 50A or less
AC1500V 20mA for 1minute
(between charging and FG terminals)
Surrounding Air
Temperature
Storage Temperature−20 to +60°C
Ambient Humidity
Storage Humidity
Physical
DustFree of dust
Pollution DegreeFor use in Pollution Degree 2 environment
Corrosive gasFree of corrosive gases
Atmosphere
(Using height)
Vibration Resistance
Mechanical
Noise Immunity
Electrical
Electrostatic Discharge
Immunity
Noise Immunity
(Fast Transient Burst Noise)
0 to 50°C: without HDD
5 to 50°C: with HDD
10 to 90%RH (Not condensing, wet bulb temperature: 39°C or
less. Wet bulb temperatur e wi th HDD: 29°C or less.)
10 to 90%RH (Not condensing, wet bulb temperature: 39°C or
less.)
800 to 1114hPa (-300 to 2,000 meters above sea-level and below)
<Without HDD>
IEC61131-2 compliant
5 to 9Hz single-amplitude 3.5mm
9 to 150Hz constant-accelerated velocity 9.8m/s
X, Y, Z directions for 10 cycle (100 minute)
<With HDD>
4.9m/s2 (10 to 25Hz X,Y,Z directions for 30 minute )
Noise Voltage: 1500V
6kV (complies with EN 61000-4-2 Level 3)
Power supply line: 2kV (IEC61000-4-4)
COM port: 1kV (IEC61000-4-4)
P-P
2
2-2
Chapter 2 Specifications
• When using any of the PS-B’s optional devices, be sure to check that device’s
specifications for any special conditions or cautions that may apply to its use.
• Be aware that not only does the Hard Disk have a fixed lifetime, but that
accidents can always occur. Therefore, be sure to back up your H a rd D i sk’s data
regularly, or prepare another Hard Disk unit that can be used for backup.
• The Hard Disk lifetime given here may be reduced due to unforeseen
environmental factors, however, generally speaking, the disk should last for
20,000 hours (of operation) or approximately 5 years, whichever comes first at an
operating temperature of 20°C and 333 hours of operation per month. (HDD
access frequency of 20% or less)
• Using the Hard Disk in an environment that is excessively hot and/or humid will
shorten the disk’s usage lifetime. A wet bulb temperature of 29°C or less is
recommended. This is equivalent to the following data.
TemperatureHumidity
at 35°Cno higher than 64% RH
at 40°Cno higher than 44% RH
• In order to extend the lifetime of the hard disk, Pro-face recommends you set the
®
Windows
or the Windows
2000’s [Control panel]-[Power Options]-[Turn off hard disks] selection
®
XP’s [Control panel]-[Performance and Maintenance]-[Power
Management option]-[Turn off hard disks] selection to turn the hard disk off when
the unit is not being operated. A setting of 5 minutes is recommended.
2-3
PS-3000B Series Hardware Manual
Structural Specifications
Grounding
Structure
Cooling MethodForced cooling by unit fan
Installation
WeightApprox. 3.0kg [6.6lb] max. (unit only)
External DimensionsW255mm [10.04in] X H164mm [6.46in] X D124mm [4.88in]
Protective grounding: D type (Same for FG and SG terminals)
Functional grounding: D type (Same for FG and SG terminals)
CPUULV Intel® Celeron® M (1GHz)
L2 Cache MemoryNot installed
Main Memory1Slot (Max.1GB) SO-DIMM socket 256MB to 1GB (PC2700)
ChipsetIntel
Graphic acceleratorBuilt-in Intel
BIOSFirstBIOS Embedded Pro (Phoenix Technologies Co.)
GraphicsVGA (640 x 480 pixels) to (1920 x 1080 pixels)
Video MemoryMax.64MB (When using Windows
Serial (RS-232C)
DiskIDE I/F
USB
Interface
LAN
Sound
Analog RGBFront 1 port. Mini D-sub 15 pin (socket).
PCIRev.2.2 compatible PCI I/F (5V) side 1 Port
Clock Accuracy
*2
*1To change the Master/Slave setting of Primary IDE I/F, set Serial Mode Select Switch
®
COM1D-sub 9 pin (plug)
COM2
USB 2.0 compatible front 4 ports
Connector: USB type A
Power Supply Voltage: DC5V±5%
Output Current: Each port: 500mA (max.), 4 ports total: 500mA (max.)
Maximum communication distance: 5m
Front 2 ports. This interface uses an RJ-45 type modular jack connector
(8 pins).
LAN1: auto change to 10BASE-T/100BASE-TX
LAN2: auto change to 10BASE-T/100BASE-TX/1000BASE-T,
corresponding to Wake On LAN feature
SPEAKER OUT
Front 1 port (A mini pin jack connector is used.)
±180 sec. /month (timing error depending on temperature and power-off)
#9 pin on the circuit board to the desired position.
SEE
Switches (page 2-10)
*2The clock, RTC, built-in the PS-B has a timing error. The range if the error will be be-
tween +300 and -300 sec. / month, depending on the PS-B’s conditions such as lifetime usage or temperature difference. If you use the PS-B in a system where timing
is critical, adjust the clock at regular intervals.
2-5
PS-3000B Series Hardware Manual
Expansion Slots
Slot TypePCI 2.2(5V)
Board Size106.68 x 174.63mm [4.20 x 6.88in.]
Power Supply CapacityDC5VDC12VDC-12VDC3.3V
Power Consumption1.0A0.25A0.1A0.5A
About power consumption load factor for PCI board and temperature derating
100% (10.85W)
70% (7.59W)
Power consumption load factor for PCI board (%)
0°C45°C50°C
Surrounding Air Temperature (°C)
2-6
2.1.3Interface Specifications
This section describes the specifications of each interface of the PS3000-BA unit.
• This PS-B unit’s serial port is not isolated. When the host (PLC) unit is also not
isolated, and to reduce the risk of damaging the RS-232C/RS-422/RS-485 circuit,
be sure to connect the #5 SG (Signal Ground) terminal.
Serial Interface (COM1,COM2)
Interfit Bracket#4-40 (UNC)
COM1
Chapter 2 Specifications
Pin ArrangementPin No.
1CDInputCarrier Detect
2RD(RXD)InputReceive Data
3SD(TXD)OutputSend Data
4ER(DTR)OutputData Terminal Ready
5
1
(PS-B side)
9
6
5GND-Signal Ground
6DR(DSR)InputData Set Ready
7RS(RTS)OutputRequest to Send
8CS(CTS)InputClear to Send
9CI(RI)InputCalled status display
FGFG-
RS-232C
Signal NameDirectionMeaning
Frame Ground
(Common with SG)
2-7
PS-3000B Series Hardware Manual
COM2
COM2 can be changed to either RS-232C, RS-422 or RS-485. (The factory setting is RS-232C.) To change
this setting, set Serial Mode Select Switch on the circuit board to the desired position.
SEE
Switches (page 2-10)
Pin ArrangementPin No.
1CDInputCarrier Detect
2RD(RXD)InputReceive Data
3SD(TXD)OutputSend Data
4ER(DTR)OutputData Terminal Ready
5
1
(PS-B side)
*1To change the RI/+5V setting of #9 pin set System Set switch to the desired po-
9
6
sition.
5GND-Signal Ground
6DR(DSR)InputData Set Ready
7RS(RTS)OutputRequest to Send
8CS(CTS)InputClear to Send
9CI(RI)/+5V
FGFG-
RS-232C
Signal NameDirectionMeaning
*1
Input / Output
Called status display / +5V
Output (Switching available)
Frame Ground
(Common with SG)
2-8
Pin No.
RS-422
Signal NameDirectionMeaning
1RDAInputReceive Data A (+)
2RDB InputReceive Data B (-)
3SDAOutputSend Data A (+)
4NC-No Connection
5GND-Signal Ground
6NC-No Connection
7SDBOutputSend Data B (-)
8NC-No Connection
9NC-No Connection
• Be sure to connect pin number 5 (GND) of COM1, COM2 (RS-232C) to the host
unit’s Signal Ground terminal.
• Be sure to confirm what settings will be used by the other device and set the slide
RS-485
switches accordingly. Failure to do so can result in a unit malfunction or damage.
• Whenever changing the PS-B switches, be sure to first turn the PS-B’s power
supply OFF. Failure to do so can cause a PS-B malfunction.
• Connect the FG terminal line to the shell.
• FG and SG terminals are internally connected in the PS-B. When connecting to
another device, be sure not to create an SG shorting loop in your system.
2-9
PS-3000B Series Hardware Manual
Switches
The following switch settings corresponding to each Serial Interface need to be signified. The switches are on
the PS-B’s circuit board.
• To change the switch settings
The switches are on the PS-B’s circuit board. First of all, remove the cove r.
<For PS3000-BA without built-in HDD unit>
(1) Unscrew the screws (2) from the Expansion Board Cover,
and remove the cover. When replacing the cover, the
torque required for these screws is 0.5 to 0.6N•m.
(2) Unscrew the screws (2) of the IDE cover and remove the
IDE cover. When replacing the cover , the torque required
for these screws is 0.5 to 0.6N•m.
<For PS3000-BA with built-in HDD unit>
(1) Unscrew the screws (2) from the Expansion Board Cover,
and remove the cover. When replacing the cover, the
torque required for these screws is 0.5 to 0.6N•m.
2-10
(2) Unscrew the screws (2) of the HDD cover and remove
the HDD cover. When replacing the cover, the torque
required for these screws is 0.5 to 0.6N•m.
(3) Unscrew the screws (4) of the HDD unit, remove the
cable connector from IDE I/F while lifting up the HDD
unit, and remove it. To replace the HDD unit, connect
the cable connector to IDE I/F securely and fix the HDD
unit with the screws (4). (For the location of the IDE/IF,
refer to the following figure “Inside of the top”.) The
Chapter 2 Specifications
torque required for these screws is 0.5 to 0.6N•m.
2-11
PS-3000B Series Hardware Manual
• About Switches
B
ON
SW2
123456789
C
A
ON
SW1
123456789
10
PS3000-BA Inside of the top
10
IDE I/F
Switch
Location
Switch NameDescription
ASystem Set SW (SW1)
Serial Mode Select SW
B
(SW2)
CReset SW
*1The Soft OFF refers to the state that Windows
10-point dip switch. For System Set SW and factory settings
details, see Table (1).
10-point dip switch. Designates COM2 communication settings.
For Serial Mode Select SW details, see Table (2).
Factory Settings: For RS-232C
Power Button Mode
In advance, turn ON the System Set SW No.6.
For Windows
®
2000, the mode of [When I press the power
button on my computer] that is selected from PS-B’s start menu[Settings]-[Control panel]-[Power Options]-[Advanced]-[Power
buttons] is operated when pressing the Reset SW.
For Windows
®
XP, the mode of [When I press the power button
on my computer] that is selected from [Control panel][Performance and Maintenance]-[Power Management option][Advanced] is operated.
• PS-B restarts when pressing the switch at the Soft OFF*1 state (the
Power LED / RAS Status Lamp is blinking in green).
Reset Switch Mode
In advance, turn OFF the System Set SW No.6. PS-B restarts
when pressing the Reset SW.
®
has been shut down and the power is
2-12
provided only for the electric circuit to boot system. This Soft OFF State is different
®
from what is System Standby set by Windows
.
Chapter 2 Specifications
Switch
No.
1Used for the system.ReservedReservedFactory Settings: ON
2Used for the system.ReservedReservedFactory Settings: OFF
3Used for the system.ReservedReservedFactory Settings: ON
4Used for the system.ReservedReservedFactory Settings: OFF
5Used for the system.ReservedReservedFactory Settings: OFF
6Changes Reset SW mode.
7Used for the system.ReservedReservedFactory Settings: OFF
Changes COM2 (RI <---> +5V).
8
(enabled only when RS-232C
mode)
Changes a Master/Slave setting for
9
Primary CF Card Interface.
10Used for the system.ReservedReservedFactory Settings: OFF
DescriptionONOFFNotes
Power
button
+5V OutputRIFactory Settings: OFF
SlaveMaster
Tabl e 1) System Set Switches
Reset SWFactory Settings: OFF
The factory settings depend
on your selected built-in
accessory.
2-13
PS-3000B Series Hardware Manual
Switch
Number
1
DescriptionONOFFRS-232CRS-422RS-485
Changes COM2’s
communication
RS-232CRS-422 / RS-485 ONOFF
*1
OFF
method
Changes COM2’s
2
communication
RS-422 / RS-485 RS-232COFFONON
method
Changes COM2’s
3
communication
RS-422 / RS-485 RS-232COFFONON
method
TX data output is
Changes TX data’s
4
output mode
TX data output is
controlled via the
RTS signal.
NOT controlled
via the RTS
signal. (normally
OFFON/OFFON/OFF
output)
Inserts
Switches the TX
5
termination
resistance ON/OFF
termination
resistance of
220Ω between
No terminationOFFONON/OFF
TXA and TXB.
Inserts
Switches the RX
6
termination
resistance ON/OFF
termination
resistance of
220Ω between
No terminationOFFONON/OFF
RXA and RXB.
Switches the
7
shorting of TXA
and RXA ON/OFF
Switches the
8
shorting of TXB
and RXB ON/OFF
9RTS Automatic
control mode
10OFFOFFON/OFF
(enabled only when
RS-485 mode)
Shorts TXA and
RXA.
(RS-485 mode)
Shorts TXB and
RXB.
(RS-485 mode)
The data is
automatically
controlled via the
RTS signal.
No shorting
(RS-422 mode)
No shorting
(RS-422 mode)
The data is not
automatically
controlled via the
RTS signal.
OFFOFFON
OFFOFFON
OFFOFFON/OFF
*1
*3
*2
*2
*3
*3
2-14
Table2) Serial Mode Select Switches
*1Be sure to keep the settings, “OFF” for RS-422 or RS-485.
*2If you use the termination resistance, base your settings on the connection specifications.
*3To control TX output driver via RTS automatical ly, set ON. Be su re to set SW No .4 OFF .
To control TX output driver via RTS signal, set OFF. Be sure to set SW No.4 ON.
Chapter 2 Specifications
Serial Mode Select Switches (SW4 to SW10) operate as shown in the circuit diagram below.
SW5
TXA
TXD
RTS
RTS Automatic control
SW4
SW9
SW10
SW6
SW7
TXB
SW8
RXA
RXB
COM2
2-15
PS-3000B Series Hardware Manual
2.1.4Dimensions
The following dimensions apply to PS3000-BA.
Installation Fasteners Attached Dimensions
Unit: mm[in.]
130±0.3 [5.12±0.01]
Left SideTop
2
-
R
2
.
5
[
0
.
1
0
]
16 [0.63]
]
3
4
.
0
[
1
1
Φ
Enlarged view of the
screw hole
17 [0.67]
238±0.4 [9.37±0.02]
217 [8.54]
255 [10.04]
Front
130±0.3 [5.12±0.01]
130±0.3 [5.12±0.01]
25 [0.98]
9 [0.35]
124 [4.88]
164 [6.46]
Right Side
2-16
Cable Attached Dimensions
Unit: mm[in.]
Chapter 2 Specifications
Top
(Ethernet port)
(Speaker output port)
50 [1.97]
48.5 [1.91]
(USB port)
(Serial port)
75.5 [2.97]
89 [3.50]
42.2 [1.66]
120 [4.72]
Right
Front
• All the above values are designed in case of cable bending. The dimensions
given here are representative values depending on the type of connection cable
used. Therefore, they are all intended for reference only.
2-17
PS-3000B Series Hardware Manual
Dimensions of the Screw Holes
Use the following dimension drawings to drill the attachment bracket attachment screw holes in the
installation panel. Use M4 size screws.
Unit: mm [in.]
6kV (complies with EN 61000-4-2 Level 3)
Power supply line: 2kV (IEC61000-4-4)
COM port: 1kV (IEC61000-4-4)
P-P
2
• When using any of the PS-B’s optional devices, be sure to check that device’s
specifications for any special conditions or cautions that may apply to its use.
2-19
PS-3000B Series Hardware Manual
Structural Specifications
Grounding
Structure
Cooling MethodNatural air circulation
Installation
WeightApprox. 2.0kg [4.4lb] max. (unit only)
External DimensionsW255mm [10.04in] X H164mm [6.46in] X D68.8mm [2.71in]
Protective grounding: D type (Same for FG and SG terminals)
Functional grounding: D type (Same for FG and SG terminals)
CPUULV Intel® Celeron® M (600MHz)
L2 Cache Memory512KB
Main Memory1Slot (Max.1GB) SO-DIMM socket 256MB to 1GB (PC2700)
ChipsetIntel
Graphic acceleratorBuilt-in Intel
BIOSFirstBIOS Embedded Pro (Phoenix Technologies Co.)
GraphicsSVGA (800 x 600 pixels) to (1920 x 1080 pixels)
Video MemoryMax.64MB (When using Windows
Serial (RS-232C)
DiskIDE I/F
USB
Interface
LAN
Sound
Analog RGBFront 1 port. Mini D-sub 15 pin (socket).
Clock Accuracy
*1
*1The clock, RTC, built-in the PS-B has a timing error. The range of the error will be
®
COM1D-sub 9 pin (plug)
COM2
USB 2.0 compatible front 4 ports
Connector: USB type A
Power Supply Voltage: DC5V±5%
Output Current: Each port: 500mA (max.), 4 ports total: 500mA (max.)
Maximum communication distance: 5m
Front 2 ports. This interface uses an RJ-45 type modular jack connector
(8 pins).
LAN1: auto change to 10BASE-T/100BASE-TX
LAN2: auto change to 10BASE-T/100BASE-TX/1000BASE-T,
corresponding to Wake On LAN feature
SPEAKER OUT
Front 1 port (A mini pin jack connector is used.)
±180 sec. /month (timing error depending on temperature and power-off)
between +300 and -300 sec. / month, depending on the PS-B’s conditions such as
lifetime usage or temperature difference. If you use the PS-B in a system where timing is critical, adjust the clock at regular intervals.
2-21
PS-3000B Series Hardware Manual
2.2.3Interface Specifications
This section describes the specifications of each interface of the PS3001-BD unit.
• This PS-B unit’s serial port is not isolated. When the host (PLC) unit is also not
isolated, and to reduce the risk of damaging the RS-232C/RS-422/RS-485 circuit,
be sure to connect the #5 SG (Signal Ground) terminal.
Serial Interface (COM1,COM2)
Interfit Bracket#4-40 (UNC)
COM1
Pin ArrangementPin No.
1CDInputCarrier Detect
2RD(RXD)InputReceive Data
3SD(TXD)OutputSend Data
4ER(DTR)OutputData Terminal Ready
5
1
(PS-B side)
9
6
5GND-Signal Ground
6DR(DSR)InputData Set Ready
7RS(RTS)OutputRequest to Send
8CS(CTS)InputClear to Send
9CI(RI)InputCalled status display
FGFG-
RS-232C
Signal NameDirectionMeaning
Frame Ground
(Common with SG)
2-22
Chapter 2 Specifications
COM2
COM2 can be changed to either RS-232C, RS-422 or RS-485. (The factory setting is RS-232C.) To change
this setting, set Serial Mode Select Switch on the circuit board to the desired position.
SEE
Switches (page 2-25)
Pin ArrangementPin No.
1CDInputCarrier Detect
2RD(RXD)InputReceive Data
3SD(TXD)OutputSend Data
4ER(DTR)OutputData Terminal Ready
5
1
(PS-B side)
*1To change the RI/+5V setting of #9 pin set System Set switch to the desired po-
9
6
sition.
5GND-Signal Ground
6DR(DSR)InputData Set Ready
7RS(RTS)OutputRequest to Send
8CS(CTS)InputClear to Send
9CI(RI)/+5V
FGFG-
RS-232C
Signal NameDirectionMeaning
*1
Input / Output
Called status display / +5V
Output (Switching available)
Frame Ground
(Common with SG)
Pin No.
RS-422
Signal NameDirectionMeaning
1RDAInputReceive Data A (+)
2RDB InputReceive Data B (-)
3SDAOutputSend Data A (+)
4NC-No Connection
5GND-Signal Ground
6NC-No Connection
7SDBOutputSend Data B (-)
8NC-No Connection
9NC-No Connection
• Be sure to connect pin number 5 (GND) of COM1, COM2 (RS-232C) to the host
unit’s Signal Ground terminal.
• Be sure to confirm what settings will be used by the other device and set the slide
RS-485
switches accordingly. Failure to do so can result in a unit malfunction or damage.
• Whenever changing the PS-B switches, be sure to first turn the PS-B’s power
supply OFF. Failure to do so can cause a PS-B malfunction.
• Connect the FG terminal line to the shell.
• FG and SG terminals are internally connected in the PS-B. When connecting to
another device, be sure not to create an SG shorting loop in your system.
2-24
Chapter 2 Specifications
Switches
The following switch settings corresponding to each Serial Interface need to be signified. The switches are on
the PS-B’s circuit board.
• To change the switch settings
The switches are on the PS-B’s circuit board. First of all, remove the cover.
Unscrew the screws (2) of the Maintenance Cover and remove
the Maintenance Cover. When replacing the cover, the torque
required for these screws is 0.5 to 0.6N•m.
2-25
PS-3000B Series Hardware Manual
• About Switches
B
ON
SW2
123456789
C
A
ON
SW1
123456789
10
PS3001-BD Inside of the top
10
IDE I/F
Switch
Location
Switch NameDescription
ASystem Set SW (SW1)
Serial Mode Select SW
B
(SW2)
CReset SW
*1The Soft OFF refers to the state that Windows
10-point dip switch. For System Set SW and factory settings
details, see Table (1).
10-point dip switch. Designates COM2 communication settings.
For Serial Mode Select SW details, see Table (2).
Factory Settings: For RS-232C
Power Button Mode
In advance, turn ON the System Set SW No.6.
For Windows
®
2000, the mode of [When I press the power
button on my computer] that is selected from PS-B’s start menu[Settings]-[Control panel]-[Power Options]-[Advanced]-[Power
buttons] is operated when pressing the Reset SW.
For Windows
®
XP, the mode of [When I press the power button
on my computer] that is selected from [Control panel][Performance and Maintenance]-[Power Management option][Advanced] is operated.
*1
• PS-B restarts when pressing the switch at the Soft OFF
state (the
Power LED / RAS Status Lamp is blinking in green).
Reset Switch Mode
In advance, turn OFF the System Set SW No.6. PS-B restarts
when pressing the Reset SW.
®
has been shut down and the power is
2-26
provided only for the electric circuit to boot system. This Soft OFF State is different
®
from what is System Standby set by Windows
.
Chapter 2 Specifications
Switch
No.
1Used for the system.ReservedReservedFactory Settings: ON
2Used for the system.ReservedReservedFactory Settings: OFF
3Used for the system.ReservedReservedFactory Settings: ON
4Used for the system.ReservedReservedFactory Settings: OFF
5Used for the system.ReservedReservedFactory Settings: OFF
6Changes Reset SW mode.
7Used for the system.ReservedReservedFactory Settings: OFF
Changes COM2 (RI <---> +5V).
8
(enabled only when RS-232C
mode)
Changes a Master/Slave setting for
9
Primary CF Card Interface.
10Used for the system.ReservedReservedFactory Settings: OFF
*1Be sure to use No.9 switch with factory settings (OFF).
DescriptionONOFFNotes
Power
button
+5V OutputRIFactory Settings: OFF
SlaveMasterFactory Settings: OFF
Tabl e 1) System Set Switches
Reset SWFactory Settings: OFF
*1
2-27
PS-3000B Series Hardware Manual
Switch
Number
1
DescriptionONOFFRS-232CRS-422RS-485
Changes COM2’s
communication
RS-232CRS-422 / RS-485 ONOFF
*1
OFF
method
Changes COM2’s
2
communication
RS-422 / RS-485 RS-232COFFONON
method
Changes COM2’s
3
communication
RS-422 / RS-485 RS-232COFFONON
method
TX data output is
Changes TX data’s
4
output mode
TX data output is
controlled via the
RTS signal.
NOT controlled
via the RTS
signal. (normally
OFFON/OFFON/OFF
output)
Inserts
Switches the TX
5
termination
resistance ON/OFF
termination
resistance of
220Ω between
No terminationOFFONON/OFF
TXA and TXB.
Inserts
Switches the RX
6
termination
resistance ON/OFF
termination
resistance of
220Ω between
No terminationOFFONON/OFF
RXA and RXB.
Switches the
7
shorting of TXA
and RXA ON/OFF
Switches the
8
shorting of TXB
and RXB ON/OFF
9RTS Automatic
control mode
10OFFOFFON/OFF
(enabled only when
RS-485 mode)
Shorts TXA and
RXA.
(RS-485 mode)
Shorts TXB and
RXB.
(RS-485 mode)
The data is
automatically
controlled via the
RTS signal.
No shorting
(RS-422 mode)
No shorting
(RS-422 mode)
The data is not
automatically
controlled via the
RTS signal.
OFFOFFON
OFFOFFON
OFFOFFON/OFF
*1
*3
*2
*2
*3
*3
2-28
Table2) Serial Mode Select Switches
*1Be sure to keep the settings, “OFF” for RS-422 or RS-485.
*2If you use the termination resistance, base your settings on the connection specifications.
*3To control TX output driver via RTS automatical ly, set ON. Be su re to set SW No .4 OFF .
To control TX output driver via RTS signal, set OFF. Be sure to set SW No.4 ON.
Chapter 2 Specifications
Serial Mode Select Switches (SW4 to SW10) operate as shown in the circuit diagram below.
SW5
TXA
TXD
RTS
RTS Automatic control
SW4
SW9
SW10
SW6
SW7
TXB
SW8
RXA
RXB
COM2
2-29
PS-3000B Series Hardware Manual
2.2.4Dimensions
The following dimensions apply to PS3001-BD.
Installation Fasteners Attached Dimensions
Unit: mm[in.]
130±0.3 [5.12±0.01]
Left SideTop
2
-
R
2
.
5
[
0
.
1
0
]
]
16 [0.63]
3
4
.
0
[
1
1
Φ
17 [0.67]
238±0.4 [9.37±0.02]
217 [8.54]
255 [10.04]
130±0.3 [5.12±0.01]
130±0.3 [5.12±0.01]
9 [0.35]
25 [0.98]
69 [2.72]
164 [6.46]
Right Side
Enlarged view of the
screw hole
2-30
Front
Cable Attached Dimensions
Unit: mm[in.]
Chapter 2 Specifications
Top
2.8 [0.11]
(Speaker output port)
(Ethernet port)
48.5 [1.91]
50 [1.97]
(USB port)
(Serial port)
75.5 [2.97]
89 [3.50]
16.3 [0.64]65 [2.56]
Right
Front
• All the above values are designed in case of cable bending. The dimensions
given here are representative values depending on the type of connection cable
used. Therefore, they are all intended for reference only.
2-31
PS-3000B Series Hardware Manual
Dimensions of the Screw Holes
Use the following dimension drawings to drill the attachment bracket attachment screw holes in the
installation panel. Use M4 size screws.
Unit: mm [in.]
Horizontal mounting / Wall mounting 1
4-M4 [0.16]
130±0.3[5.12±0.01]
Vertical panel
Horizontal panel
164 [6.46]
25[0.98]
Wall mounting 2
4-M4 [0.16]
217 [8.54]
238±0.3 [9.37±0.01]
255 [10.04]
164 [6.46]
130±0.3 [5.12±0.01]
217 [8.54]
25 [0.98]
Horizontal mountingWall mounting 1
Vertical panel
255 [10.04]
238±0.3 [9.37±0.01]
Wall mounting 2
2-32
3Installation and
Wiring
1. Installation • Uninstallation
2. Peripheral Devices Installation
3. Wiring Precautions
3-1
PS-3000B Series Hardware Manual
3.1Installation • Uninstallation
3.1.1Installation
This section describes the procedures and precautions for installing the PS-B units.
Installation Requirements
The PS-B unit can be mounted horizontally on a panel as well as attached to a wall. To prevent abnormally
high temperatures from occurring inside the PS-B unit, mount the unit on a horizontal panel or attach it to a
vertical wall.
Vertical panelVertical pa nel
Horizontal panel
Horizontal mountingWall mounting 1Wall mounting 2
(This figure is PS3000-BA.)
Horizontal mountingWall mounting 1Wall mounting 2
(This figure is PS3001-BD.)
3-2
Chapter 3 Installation and Wiring
•For easier maintenance, operation, and improved ventilation, be sure to install the PS-B at least 50mm
[1.97in.] away from adjacent structures and other equipment. 120mm [4.72in.] space (minimum) is necessary at the front for cable curve.
Unit: mm[in.]
50 [1.97]
50
[1.97]
Horizontal mounting (Front)
50 [1.97]
50
[1.97]
120
[4.72]
Wall mounting 1 (Front)
50 [1.97]
50
[1.97]
50
[1.97]
50 [1.97]
120
[4.72]
Horizontal mounting (Right side)
50 [1.97]
50
[1.97]
120
[4.72]
Wall mounting 1 (Right side)
50 [1.97]
50
[1.97]
50
[1.97]
50 [1.97]
Wall mounting 2 (Front)
120
[4.72]
50
[1.97]
50 [1.97]
Wall mounting 2 (Right side)
(This figure is PS3000-BA.)
3-3
PS-3000B Series Hardware Manual
•Be sure that the surrounding air temperature and the ambient hu midity are within their specified ranges.
Check the surrounding air temperature 30mm [1.18in.] away from the main unit.
Unit: mm[in.]
30 [1.18]
30
[1.18]
•Be sure that heat from surrounding equipment does not cause the PS-B to exceed its standard operating
temperature.
30
[1.18]
30
[1.18]
30 [1.18]
30
[1.18]
(This figure is PS3000-BA.)
Creating Screw Holes
Create the correct sized openings required to install the PS-B, using the installation dimensions given.
SEE
PS3000-BA
Dimensions of the Screw Holes (page 2-18)
PS3001-BD
Dimensions of the Screw Holes (page 2-32)
3-4
Chapter 3 Installation and Wiring
Installing the PS-B
(1) Attach installation fasteners with the accompanying four M3 screws to the PS-B unit.
The torque should be 0.5 to 0.6 N•m.
(This figure is PS3000-BA.)(This figure is PS3001-BD.)
(2) Attach the PS-B unit to the board with M4 screws (not supplied): First, tighten the screws temporarily on
the board; mount installation fasteners temporarily onto the screws; and then tighten the screws until the
PS-B unit is securely fixed. The torque should be 1.0 to 1.2 N•m.
Screws
Horizontal mounting / Wall mounting 1
(PS3000-BA Top)
• Depending on the panel’s material and design, the installation surface may need
to be strengthened. If high levels of vibration are expected and the
PS-B unit’s installation surface (i.e. an operation panel’s door, etc.) can move (i.e.
open or close) due consideration should be given to the PS-B unit’s weight.
• Determine the thickness of the panel in consideration of its material and strength
as well as the environment in which the PS-B unit is used. The thickness must be
1.6mm [0.06in.] or more, considering the length of M4 screws.
• M4 screws are not included with the PS-B unit. Please provide them yourself.
• Tightening the screws with too much force can damage the PS-B unit.
• Be sure to insert installation fasteners in the recessed portion of an installation
Screws
Screws
Screws
Horizontal mounting / Wall mounting 1
(PS3001-BD Top)
fasteners hole. If the fasteners are not correctly attached, the PS-B unit may shift
or fall out of the panel.
3-5
PS-3000B Series Hardware Manual
3.2Peripheral Devices Installation
A wide variety of optional units, DIM module, CF Cards, manufactured by Pro-face and commercial
Expansion boards (PCI bus compatible board) can be used with the PS-B.
When installing the optional units, refer to each unit’s “Installation Guide”.
Be sure to confirm that power is not supplied to the PS-B unit before installing or removing
any optional units, DIM module, CF Cards, or Expansion boards (PCI boards). Failure to do
so can result in an electric shock.
• If the PS-B unit is in the Soft OFF Status, power is supplied to a part of circuits
even when no screen connected to the PS-B unit is displayed. Be sure to confirm
that a power cable is not connected before installing or removing peripheral
equipment.
• Use a screwdriver to loosen or tighten the screws. Be sure not to tighten screws
too tightly, since it may damage the unit.
• When removing or replacing screws, be careful that they do not fall inside the
PS-B unit’s chassis.
• When installing the PS-B unit, or when attaching an optional item to the PS-B
unit, do not hold the PS-B unit’s rear-face fan cover while performing the work.
Doing so may damage the fan cover or cause the cover to fall off.
3.2.1Main Memory Installation
(1) For PS3000-BA, unscrew the screws (2) from the Expansion Board Cover in advance, and remove the
cover. For PS3001-BD users, please go to Step (2).
(Only for PS3000-BA.)
3-6
Chapter 3 Installation and Wiring
(2) Unscrew the screws (2) from the Memory Slot Cover, and remove the cover.
Main Memory
Installation
Area
(This figure is PS3000-BA.)
(3) Angle the main memory module down slightly, and push it in until the connector pins mate with the
module’s pins. Then, lower the module until it is horizontal and insert it completely into the connector.
This connector is shown in (2).
Connector
Main Memory
2
Main Memory
Installation
Area
(This figure is PS3001-BD.)
1
Stopper
(4) Push in the main memory module until the stopper snaps into place.
(5) Replace the Memory Slot Cover and reattach two (2) attachment screws.
The torque should be 0.5 to 0.6N•m.
(6) For PS3000-BA, replace the Expansion Board Cover and reattach two (2) attachment screws lastly. The
torque should be 0.5 to 0.6N•m.
3.2.2Expansion Board (PCI) Installation
• The Expansion Board (PCI) is corresponding to PS3000-BA units.
A PCI board, which is sold on the market, can be installed on PS3000-BA.
• The maximum size allowed for a PCI board is 106.68mm [4.2in.] x 174.63mm
[6.88in.] .
(1) Turn OFF the power switch of the PS-B and remove the power cable. Place the PS-B on a flat, level
surface facing the top side upwards.
3-7
PS-3000B Series Hardware Manual
(2) Unscrew a screw of the expansion board support and remove the expansion board support.
(3) Unscrew the screws (2) from the Expansion Board Cover, and remove the cover.
(Only for PS3000-BA.)
3-8
(This figure is PS3000-BA
built-in HDD unit.)
Chapter 3 Installation and Wiring
(4) Remove the blank panel’s screw, and detach the blank panel.
(5) Insert the expansion board (commercial-type PCI) into the expansion board connector, and secure it in
place using the filler panel’s screw. The necessary torque is 0.5N
Expansion Board
(Commercial type)
(6) Place back both of the expansion board cover and expansion board support. The torque required to
tighten each of the screws is 0.5 to 0.6N•m.
•m to 0.6N•m.
Expansion Board Connector
Blank Panel
Screw
3-9
PS-3000B Series Hardware Manual
3.2.3HDD Unit Installation
Shock Danger! Be sure to unplug the PS-B unit from its power supply prior to installing the
HDD unit.
• Since the HDD unit is a precision instrument that has a low resistance to shocks,
be sure it is neither hit by nor pressed strongly against another object when
installing it.
• Even when the PS-B unit’s screen display disappears, the power might be
distributed inside (such as the “Standby” status etc.). Be sure to confirm that the
power supply switch on the top side of the PS-B unit is OFF or that the power is
not supplied to the PS-B unit.
• The HDD unit can not be attached to the PS3001-BD.
(1) Unscrew the screws (2) from the Expansion Board Cover, and remove the cover.
When replacing the cover, the torque required for these screws is 0.5 to 0.6N•m.
(Only for PS3000-BA.)
3-10
Chapter 3 Installation and Wiring
(2) Unscrew the screws (2) of the HDD cover and remove the HDD cover.
When replacing the cover, the torque required for these screws is 0.5 to 0.6N•m.
(3) Unscrew the screws (4) of the HDD unit, remove the cable connector from IDE I/F while lifting up the
HDD unit, and remove it. T o replace th e HDD unit, connect the cable connector to IDE I/F securely and
fix the HDD unit with the screws (4). The torque required for these screws is 0.5 to 0.6N•m.
PS3000-BA Inside of the top
IDE I/F
3-11
PS-3000B Series Hardware Manual
3.2.4CF Card Insertion/Removal
Prior to inserting or removing a CF Card, be sure to confirm that the PS-B unit is turned
OFF. If you do not, CF Card internal data may be damaged or lost or the OS may stop.
While a CF Card is being accessed (IDE Access Lamp: Lit in green), NEVER turn OFF or
reset the PS-B, or insert or remove the CF Card. If you do not, CF Card internal data may
be damaged or lost.
Prior to inserting a CF Card, familiarize yourself with the CF Card’s front and rear face
orientation, as well as the CF Card connector’s position. If the CF Card is not correctly
positioned when it is inserted into the Multi Unit, the CF Card’s internal data, CF Card and
the PS-B unit may be damaged or broken.
Be sure to use only CF Cards manufactured by the Pro-face. The CF Card’s internal data
may be damaged when using another manufacturer’s CF Card.
Once PS-B data is lost, it cannot be recovered. Since accidental data loss can occur at any
time, be sure to back up all PS-B screen and CF Card data regularly.
Be sure to follow the instructions given below to prevent the CF Card’s internal data from
being destroyed or a CF Card malfunction from occurring:
•DO NOT bend the CF Card.
•DO NOT drop or strike the CF Card against another object.
•Keep the CF Card dry.
•DO NOT touch the CF Card connectors.
•DO NOT disassemble or mod ify the CF Card.
When inserting the CF Card
(1) Remove the CF Card cover.
3-12
(This figure is PS3000-BA.)
CF Card Cover
Chapter 3 Installation and Wiring
(2) Insert the CF Card firmly into the CF Card slot, and check that the eject button pops out.
Eject Button
CF Card
Removing the CF Card
(3) Press the eject button in fully to remove the CF Card from the CF Card slot.
(4) After inserting/removing the CF Card, be sure to replace the CF Card cover and secure it in place using
the attachment screw.
Backup of CF Card
The CF Card has a data overwrite limit of approximately 100,000 times. Therefore, be sure to back up all CF
Card data regularly to another storage media. (100,000 times assumes the overwriting of 500KB of data in
DOS format.)
3-13
PS-3000B Series Hardware Manual
3.2.5USB Cable Clamp Attachment/Removal
This clamp is used to prevent the USB cable connected to the USB Host Interface on the front of the PS-B unit
from being unplugged due to vibration or other causes.
Attachment
(1) Place the PS-B unit face-down on a flat surface as shown below. Your PS-B unit has four USB
connectors.
Upper USB Interface
Lower USB Interface
PS3000-BA Front
Upper USB Interface
Lower USB Interface
PS3001-BD Front
• When using two or more USB ports, be sure to first connect one USB cable to the upper
USB connector, and then connect the second USB cable to the lower USB connector.
• When using only one of the USB ports, be sure to use the upper USB connector. This
allows you to securely clamp the USB cable in the cable clamp.
(2) For PS3000-BA, unscrew the screws (2) from the Expansion Board Cover, and open the cover.
(This figure is PS3000-BA.)
3-14
Chapter 3 Installation and Wiring
(3) Fix the USB holder with a screw. The torq ue required for this screw is 0.5 to 0.6N•m. Next, as shown,
insert the USB Cable Clamp’s band through the bridge. Pass the USB cables through the Cable Clamp’s
band and securely tighten the clamp band around the cables.
• Be sure the clamp is securely holding the USB cable’s plug and collar.
• Be sure the clamp is positioned as shown below , with the clamp pointing upwards - not to
the side. This is to keep the clamp from interfering with nearby connectors and their
cables.
Band
Clamp
Cable collar
USB Cable
(4) For PS3000-BA, replace the Expansion Board Cover and reattach two (2) attachment screws.
The torque required for these screws is 0.5 to 0.6N•m.
Removing the USB Cable Clamp
(1) To remove the clamp from the USB cables, push down on the clamp strap’s clip to release it while
pulling up on the clamp.
Clip
Clamp
3-15
PS-3000B Series Hardware Manual
3.3Wiring Precautions
This section describes the procedures and precautions for wiring power cords.
3.3.1Connecting the Power Cord
Be sure to confirm that power is not being supplied to the PS-B unit before wiring . Failure
to do so can result in an electric shock.
Supplying a power voltage other than that specified will damage the power source and the
PS-B unit.
Since there is no power switch on the DC type PS-B unit, be sure to attach a breaker-type
switch to its power cord.
When the FG terminal is connected, be sure the wire is grounded.
• When the FG terminal is connected, be sure the wire is grounded. Not grounding
the PS-B unit will result in excess noise and vibration.
• The SG and FG terminals are connected internally in the PS-B unit.
When connecting the SG wire to another device, be sure that the design of the
system/connection does not produce a shorting loop.
AC Connections
The PS-B units is designed to use AC100V to 240V input. Supplying a power voltage other
than that specified will damage the power source and the PS-B unit.
3-16
Power Cord Specifications
Chapter 3 Installation and Wiring
Power Cord Diameter
0.75 to 2.5mm
(18 to 12 AWG)
Conductor TypeSimple or Stranded Wire
2
*1
10mm[0.39in.]
Conductor Length
*1If the Conductor’s end (individual) wires are not twisted correctly, the end
wires may either short against each other, or against an electrode.
• Use copper conductors only.
Wiring
When connecting the power cord, use the following items when performing wiring. (Items are made by
*1
Phoenix Contact.
)
Recommended DriverSZS 0.6x3.5 (1205053)
AI 0.75-10GY (3201288)
Recommended Pin Terminals
AI 1-10RD (3200182)
AI 1.5-10BK (3200195)
AI 2.5-12BU (3200962)
• Accompanying AC type power supply connector (plug) is CA7-ACCNL-01 from
Pro-face or FKC2.5/3-STF-5.08 is manufactured by Phoenix Contact
*1
*1For details, please contact your local Phoenix Contact distributor.
Connecting the Power Cord
(1) Confirm that the power is not supplied to the PS-B unit.
(2) Unplug the power connector from the top of the PS-B unit.
(3) Push the Opening button with a small and flat screw driver to open the desired pin hole.
.
3-17
PS-3000B Series Hardware Manual
(4) Insert each pin terminal into its each hole. Release the Opening button to clamp the pin in place.
AC power supply cord
Opening Button
Black
White
L
N
FG
Green/Yellow
(5) After inserting all three pins, insert the Power Plug into the Power Connector at PS-B. Fix the plug with
two (2) slot screws.
• Confirm that all wires are connected correctly.
• The torque required to tighten these screws is 0.5 to 0.6N•m.
• To prevent th e possibility of a terminal short, use a pin terminal that has an
insulating sleeve.
DC Connections
Power Cord Specifications
Power Cord Diameter
0.75 to 2.5mm
(18 to 12 AWG)
Conductor TypeSimple or Stranded Wire
2
*1
3-18
10mm[0.39in.]
Conductor Length
*1If the Conductor’s end (individual) wires are not twisted correctly, the end
wires may either short against each other, or against an electrode.
• Use copper conductors only.
Chapter 3 Installation and Wiring
Wiring
When connecting the power cord, use the following items when performing wiring. (Items are made by
*1
Phoenix Contact.
)
Recommended DriverSZS 0.6x3.5 (1205053)
AI 0.75-10GY (3201288)
Recommended Pin Terminals
AI 1-10RD (3200182)
AI 1.5-10BK (3200195)
AI 2.5-12BU (3200962)
• The power supply connector (plug) is CA7-DCCNL-01 from Pro-face or GFKC2,5/3STF-7,62 (made by Phoenix Contact*1).
*1For details, please contact your local Phoenix Contact distributor.
Connecting the Power Cord
(1) Confirm that the power is not supplied to the PS-B unit.
(2) Unplug the power connector from the top of the PS-B unit.
(3) Push the Opening button with a small and flat screw driver to open the desired pin hole.
(4) Insert each pin terminal into its each hole. Release the Opening button to clamp the pin in place.
Power supply cord
Opening Button
24V
0V
FG
(5) After inserting all three pins, insert the Power Plug into the Power Connector at PS-B. Fix the plug with
two (2) slot screws.
• The torque required to tighten these screws is 0.5 to 0.6N•m.
• To prevent the possibility of a terminal short, use a pin terminal that has an
insulating sleeve.
3-19
PS-3000B Series Hardware Manual
3.3.2Connecting the Power Supply
This section describes the precautions for supplying a power voltage.
Constant
Voltage
nsulating
I
Transformer
Main Power
Main
Power
PS-B Power
Twisted-pair cord
Twisted-pair cord
PS-BPower
Input/Output
Power
T1
T2
Input/
Output
Power
Main Circuit
PS-B
FG
PS-B
FG
PS-B
Input/Output
Unit
PS-B
Input/Output
Unit
Input/Output
Unit
Operation
Unit
• If the supplied voltage exceeds the PS-B unit’s range,
connect a constant voltage transformer.
SEE
• For between the line and ground, select a power supply
that is low in noise. If there is an excess amount of noise,
connect an insulating transformer.
• When supplying power to the PS-B unit, be sure to
separate the input/output and power lines, as shown.
• To increase the noise resistance quality of the power
cord, simply twist each power wire before attaching the
Ring Terminal.
• The power supply cable must not be bundled or
positioned close to main circuit lines (high voltage, high
current), or input/output signal lines.
• Connect a lightening surge absorber, as shown in the
diagram, to deal with power surges.
• To avoid excess noise, make the power cord as short as
possible.
• 24V DC input unit is must be used with a Class 2 power
supply.
Chapter 2 “Specifications” (page 2-1)
• Use constant voltage and
insulating transformers with
capacities exceeding Power
Consumption value.
3-20
E1
Lightening Surge
Absorber
FG
E2
PS-B
• The temperature rating of field installed conductors:
75°C only.
• Be sure to ground the surge
absorber (E1) separately from the
PS-B unit (E2).
• Select a surge absorber that has
a maximum circuit voltage greater
than that of the peak voltage of
the power supply.
3.3.3Grounding
This section describes the precautions for grounding the PS-B unit.
Do not use common grounding, since it can lead to an accident or machine breakdown.
Chapter 3 Installation and Wiring
(a) Exclusive Grounding (BEST)
PS-B
(b) Exclusive Grounding (OK)
PS-B
Other
Equipment
Other
Equipment
• When supplying power to the PS-B unit, be sure to separate the
input/output and power lines, as shown. [diagram (a)]
• Check that the grounding resistance is
100Ω or less.
• FG and SG terminals are internally
connected in the PS-B. When
connecting an external device to the
PS-B using the SG terminal, be sure to
check that no short-circuit loop is
created when you setup the system.
• The grounding wire should have a cross
2
sectional area greater than 2mm
.
Create the grounding point as close to
the PS-B unit as possible, and make
the wire as short, as possible. When
using a long grounding wire, replace the
(C) Common Grounding (Not OK)
PS-B
Other
Equipment
thin wire with a thicker wire, and place it
in a duct.
• If exclusive grounding is not possible, use a common grounding point. [diagram (b)] A grounding or equivalent should be
used for the grounding point.
• If the equipment does not function properly
when grounded, disconnect the ground wire
from the FG terminal.
3-21
PS-3000B Series Hardware Manual
3.3.4I/O Signal Line Placement
•Input and output signal lines must be separated from the power control cables for operating circuits.
•If this is not possible, use a shielded cable and ground the edge of the shield.
3-22
4Maintenance
1. Cleaning the Fan Filter
2. Periodic Check Points
3. Replacing the Internal Battery
This chapter explains cautions and inspection criteria that will ensure trouble-free use of the PS-B.
4-1
PS-3000B Series Hardware Manual
4.1Cleaning the Fan Filter
Since excessive dirt and dust in the filter of the PS3000-BA’s electric fan can potentially affect the
performance of the unit, regular inspection and cleaning of the filter is strongly recommended.
• The PS-B's fan has a lifetime. (Expected life: approx. 5 years at the ambient
temperature 25
This lifetime may be shortened depending on the usage environment.
When the fan needs to be replaced, please contact your local PS-B distributor
immediately.
• The fan rotation speed can be monitored on the System Monitor.
o
C)
SEE
(1) Turn OFF the power switch of the PS-B and remove the power cable. Place the PS-B on a flat, lev el sur-
face facing the top side upwards.
(2) Unscrew the screw (1) as shown below, and remove the fan unit. Remove the filter between the fan
If stubborn dirt or stains are present, wash the filter with a neutral detergent.
Filter
Filter
• Do not wring the filter to dry it.
• When drying the filter, dry it without exposing it to direct sunlight.
• Allow it to air dry completely before reattaching to the PS-B.
(4) After reattaching the filter to the filter cover, reattach the fan cover with it s cover attachment screw (1).
The torque should be 0.5 to 0.6N•m.
• Be sure the fan cover is securely attached to the PS-B unit. This is to ensure the
fan cover does not fall of while the PS-B unit is operating.
4.2Periodic Check Points
To keep your PS-B unit in its best condition, please inspect the following points periodically.
PS-B Operation Environment
Chapter 4 Maintenance
Is the operating temperature within the allowable range?
PS3000-BA: 0°C to 50°C (without HDD) 5°C to 50°C (with HDD)
PS3001-BD: 0°C to 50°C
Is the operating humidity within the specified range?
PS3000-BA: 10 to 90%RH (Not condensing, wet bulb temperature: 39°C or less. Wet bulb temperature
with HDD: 29°C or less.)
PS3001-BD: 10 to 90%RH (Not condensing, wet bulb temperature: 39°C or less.)
Is the operating atmosphere free of corrosive gasses?
When using the PS-B unit inside an enclosure, the enclosure's atmosphere is the ambient environment.
Electrical Specifications
Is the input voltage appropriate?
AC type: AC85 to 265V, 50/60Hz
DC type: DC19.2 to 28.8V
Related Items
Are all power cords and cables connected properly? Have any become loose?
Are all mounting brackets holding the unit securely?
4-3
PS-3000B Series Hardware Manual
4.3Replacing the Internal Battery
The PS-B unit has an internal battery for backup of internal clock data.
Compatible BatteryService Life
Lithium Battery CR2032
(Hitachi Maxell, Ltd.)
• The expected battery service life is 5 years, however the battery may die before
then. It is strongly recommended that you replace the battery regularly.
• When the battery is replaced, a part of the BIOS settings are initialized. Configure
the BIOS settings again after replacing the battery.
There is a danger of explosion if the PS-B unit’s battery is incorrectly replaced. This battery
should be replaced with equivalent type recommended by Pro-face.
Prior to replacing the battery, be sure to turn OFF the PS-B unit’s power.
Be careful not to cause a short circuit.
Do NOT to touch any internal parts except the battery and the battery holder.
During the replacement, be extremely careful not to drop the battery onto the PC board
inside the PS-B unit. This may cause product failure.
5 years
4-4
Dispose of used batteries according to the battery manufacturer’s instructions.
Chapter 4 Maintenance
Battery Replacement Procedure
The battery is on the PC board inside the PS-B unit. Refer to the following for how to open the PS-B unit.
PS3000-BA: “2.1.3Interface Specifications Switches (page 2-10)”
PS3001-BD: “2.2.3Interface Specifications Switches (page 2-25)”
(1) Be sure to confirm that power is not supplied to the PS-B unit and open the unit.
Internal Battery
PS3000-BA Internal View
(2) Insert a tool having a flat tip such as insulated slot-head screwdriver into the groove between the battery
and battery holder as shown below. Then move the batte ry while li fting it s bo ttom to re mo ve it from the
holder.
Battery
Battery holder
PS3001-BD Internal View
4-5
PS-3000B Series Hardware Manual
(3) Insert the new battery . In se rt the battery in the side of the clip of the battery holder first with the plus
pole (+) facing upward. Push the battery from above until you hear the click to fit it in the battery holder.
• Be sure the battery’s plus(+) and minus(-) sides are correctly oriented.
(4) Return the PS-B unit to the original condition.
• Be sure to adjust the time of the internal clock after replacing the battery.
Clips
4-6
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