Pro-face GP-4100 series Installation Manual

Page 1

GP-4100 Series

Installation Guide

GP-4100 Series Connection Types

Package Contents

(1) GP Unit (1) (2) Installation Guide (1) <This Guide> (3) Warning/Caution Information (1) (4) Installation Gasket (1, attached to the GP unit) (5) Installation Fasteners (Set of 2)

(6) COM I/F Connector (1)

(For RS-232C and RS-422/485 types)

(7) DC Power Supply Connector (1)

(For the Ethernet type and a portion of models*1) (Attached to unit)

*1 Not included with models that have the following

type of power connector.

This unit has been carefully packed, with special attention to quality. However, should you find anything damaged or missing, please contact your local GP distributor immediately.

About the Manual

This manual describes wiring and installation procedures. For more detailed information, refer to the manuals indicated below.

The manuals can be selected from the help menu of GP-Pro EX or downloaded from Pro-face Home Page.

Electrical Specifications

Please read the "Warning/Caution Information" on the attached sheet before using the product.

RS-232C type

GP4105G1D GP4105W1D

RS-422/485 type

GP4106G1D GP4106W1D

RS-485 (isolation) type

GP4107G1D GP4107W1D

Ethernet type

GP4104G1D GP4104W1D

Manual Contents

GP-4100 Series Hardware Manual

Specifications, dimensions, accessories, system design, overseas standards, and other details.

Device/ PLC Connection Manual

System configuration of connected devices (PLCs and other devices), communication settings examples, connection wiring diagram, and other details.

Maintenance/ Troubleshooting

• Troubleshooting

Help for solving problems.

• Maintenance

Details on the GP unit’s Offline Mode

URL

http://www.pro-face.com/otasuke/

GP4104* GP4105*

GP4106* GP4107*

Power Supply

Input Voltage

DC24V

Rated Voltage

DC19.2 to 28.8V

Allowable Voltage Drop

3ms or less

Power Consumption

6.0 W or less

6.2 W or less

6.5 W or less

2.7 W or less

*1 When power is not supplied to USB devices.

3.0 W or less

3.4 W or less

In-Rush Current

30 A or less

Voltage Endurance

AC1,000V, 20mA for 1 min (between charging and FG terminals)

Insulation Resistance

DC500V, 10MΩ or more (between charging and FG terminals)

Page 2

Part Names and Functions

 Ethernet type

(A) Power Connector (B) Serial Interface (COM1) (C) USB (Type A) Interface (USB1) (D) USB (mini B) Interface (USB2) (E) DIP Switch (SW1)

Only on RS-422/485 type.

(F) Ethernet Interface

The Ethernet transmission interface (10BASET/100BASE-TX). An RJ-45 type modular jack connector (8-pole) is used.

External Interfaces

• For instructions on how to connect to other devices, always refer to the "GP-Pro EX Device/ PLC Connection Manual".

1. Serial Interface

•

For detailed information on pins, refer to the GP4100 Series Hardware Manual.

• The serial interface of the RS-232C and RS-422/ 485 types is not isolated. Always connect pin #5 SG (Signal Ground) to the connected device, especially if the connected device is also not isolated. Failure to do so may damage the RS232C/RS-422/RS-485 circuit.

• An SG (Signal Ground) and FG (Frame Ground) are connected internally in the RS-232C and RS422/485 types. When connecting an external device to the GP using the SG terminal, be sure to check that no short-circuit loop is created when you setup the system.

 RS-232C and RS-422/485 Types

Included COM I/F connector

(9-pin, 2-piece terminal block)

• A termination resistor can be set using the DIP Switch (4-bit) on the rear of the RS-422/485 type. Factory default settings are all set to “OFF” (no termination resistor). Check the termination resistor required for connection to the connected device (PLC) and install if necessary. For detailed information, refer to the GP-Pro EX Device/PLC Connection Manual.

LED

Status Indicates

LINK

Green ON Data transmission available

Green OFF

No connection or subsequent transmission failure

ACT

Green ON

Data transmission is occurring.

Green OFF

No data transmission

Rear (RS-422/485 type )

A C

D B

Right side

Rear

 RS-485 (isolation) type

 RS-232C type, RS-422/485 type

Right side

Rear

ACT LED

LINK LED

RS-232C type RS-422/485 type

Label

Signal Name

Label

Signal Name

CI CI(RI) CSB CSB

CD CD CSA CSA

CS CS(CTS) ERB ERB

RS RS(RTS) ERA ERA

SG SG SG SG

DR DR(DSR) RDB RDB

ER ER(DTR) RDA RDA

RD RD(RXD) SDB SDB

SD SD(TXD) SDA SDA

Page 3



Communications Cable Specifications



Wiring the COM Interface Connector

• Always ensure that the connector has been removed from the GP unit before wiring the connector. Failure to do so may result in electric shock.

(1) Use a flat-blade screwdriver (Size 0.4 X 2.5) to

loosen the terminal screws.

(2) Strip the communications cable, and attach it to

the terminal connector.

(3) Use a flat-blade screwdriver to tighten the

appropriate terminal screws on the terminal connector from step 2.

• The torque required to tighten these screws is

0.196N•m

(1.735[Lb•in])

(4) Insert the connector into the GP unit’s serial

interface.

 RS-485 (isolation) type

D-Sub 9-pin socket type connector

Installations

1. Installation Requirements

• For easier maintenance, operation, and improved ventilation, be sure to install the GP at least 100mm [3.94in.] away from adjacent structures and other equipment.

• Be sure that the surrounding air temperature and the ambient humidity are within their designated ranges. (Surrounding air temperature: 0 to 50°C, Ambient humidity: 10 to 90%RH, Wet bulb temperature: 39°C max.) When installing the GP on the panel of a cabinet or enclosure, “Surrounding air temperature” indicates both the panel face and cabinet or enclosure’s internal temperature.

Communications

Cable Diameter

*1 When inserting two wires into one terminal con-

nector, the simple wire diameter is 0.08 to

0.5mm

(28 - 22 AWG), and the stranded wire di-

ameter is 0.08 to 0.75mm

(28 - 20 AWG).

0.14 to 1.5mm

(28 - 16 AWG)

Conductor Type

Simple or Stranded Wire

*2 If the Conductor’s end (individual) wires are not

twisted correctly, the end wires may either short against each other, or against an electrode.

Conductor

Length

7mm [0.28in]

(2) Insert the wire into the terminal connector.

Ter mi na l Connector

(1) Use a flat-blade screwdriver to loosen the terminal screws.

(3) Use a flat-blade screwdriver to tighten the terminal screws.

Pin Connection

RS-485 (isolation) type

PIN # Signal Name

(GP unit side)

1NC

2NC

3LINE(+)

4 RS(RTS)

5SG

*1 The SG and FG terminals are isolated.

65V

*2*3

*2 When providing power of termination resistor via

the Siemens PROFIBUS, power cannot be connected to the Device/PLC.

*3 The 5V output for Pin # 6 is not protected against

overcurrent.

7NC

8LINE(-)

9NC

Shell FG

100

[3.94]

100

[3.94]

100

[3.94]

100

[3.94]

Unit: mm [in.]

100

[3.94]

100

[3.94]

100

[3.94]

Page 4

•

Be sure that heat from surrounding equipment does not cause the GP to exceed its standard operating temperature.

2. GP Installation

(1) Cut a hole in the panel according to the GP unit

panel cutout dimensions.

(2) Confirm that the installation gasket is attached

to the GP unit and then place the GP unit into the Panel from the front.

•

GP unit has two projections*1 on the top to prevent falling during installation. Please insert the GP unit into the panel at an angle to avoid hitting the projections.

*1 GP units with Rev.1 or higher have projec-

tions. More information, please see the nameplate on the GP unit.

•

It is strongly recommended that you use the installation gasket, since it absorbs vibration in addition to repelling water. For the procedure for replacing the installation gasket, refer to “GP-4100 Series Hardware Manual”.

• When mounting the GP unit vertically, ensure that the left side of the unit faces up (i.e. the power connector and serial interface should be at the bottom).

(3) Press the installation fastener hooks securely

into the insertion slots on the GP unit. (Press the hooks in again to release the lock and remove the installation fasteners.)

(4) Tighten the installation fasteners with a screw-

driver. There are two insertion slots on both the top and bottom of the GP unit.

GP X Y

Panel

thickness

GP-4100

Series

105.0

[4.13 ]

66.0

[2.60 ]

1.0 [0.04] to

5.0 [0.20]

Panel Face

Inside Cabinet

Panel thickness

r≤3 [0.12]

Unit: mm [in.]

-0

+0.04

-0

+0.04

-0

Projections

Insert GP at an angle.

Mounted

Horizontally

Front and Rear Views

when Mounted Vertically

(3) Press the hooks securely into the insertion slots.

(4) Tighten the screw with a screwdriver

To p

Bottom

Insertion Slots

Page 5

• Tightening the screws with too much force can damage the GP unit’s plastic case.

• In order to guarantee water repelling effect the necessary torque is 0.52N•m [4.60Lb•in].

Wiring

• If the power connector is the following type, please read "1. Wiring the Power Cord No.1".

•

If the power connector is the following type, please read "2. Wiring the Power Cord No.2".

1. Wiring the Power Cord No.1

 Power Cord Specifications

Use copper conductors only.



Power Connector Specificati

ons

 Connecting the GP Power Cord

(1) Confirm that the GP unit’s Power Cord is

unplugged from the power supply.

(2) Use a flat-blade screwdriver (Size 0.4 X 2.5) to

loosen the terminal screws.

(3) Strip the power cord, and attach it to the power

connector.

(4) Use a flat-blade screwdriver to tighten the

appropriate terminal screws on the terminal connector from step 3.

•

The torque required to tighten these screws is

0.28N

•

m (2.5 [Lb•in]).

•

The power connector cannot be removed because it is mounted to GP unit. Do not attempt to remove or tamper with the power connector. It may damage the power connector.

•

Be sure to loosen the terminal screws before pulling out the power cord. The power connector may be damaged by pulling the power cord when attached to the power connector.

• Do not solder the cable connection. Doing so may damage the unit due to abnormal heat or cause a fire.

• Be sure to twist the power cords together, up to the power connector.

WARNING

HAZARD OF ELECTRIC SHOCK

• Prior to connecting the GP unit's power cord

terminals to the power terminal block, confirm

that the GP unit's power supply is completely

turned OFF, via a breaker, or similar unit.

• Supplying a power voltage other than that

specified will damage the power source and

the GP unit.

• Since there is no power switch on the GP

unit, be sure to attach a breaker-type switch

to its power cord.

• When the FG terminal is connected, be sure

the wire is grounded.

Failure to follow these instructions will result in death or serious injury.

Power Cord

Diameter

Simple Wire: 0.75 to 1.5mm

Stranded Wire: 0.75 to 1mm

(18 - 16 AWG)

Conductor type

Simple or Stranded Wire

*1 If the Conductor’s end (individual) wires are not

twisted correctly, the end wires may either short against each other, or against an electrode.

Conductor

Length

•

+ 24V

Grounding Terminal connected to the GP chassis

5mm [0.2in]

GP Rear

Page 6

2. Wiring the Power Cord No.2

 Power Cord Specifications

• Use copper conductors only.



Power Connector Specifications

 Connecting the GP Power Cord

(1) Confirm that the power cord is unplugged from

the power supply.

(2) Check the rated voltage, and remove the sticker

on the power connector that reads "DC 24V".

(3) Remove the power connector (plug) from the

main unit.

(4) Strip the membrane of the power cord, and con-

nect them to the Power Connector.

•

Use a flat-blade screwdriver (Size 0.4 x 2.5 mm (0.015 to 0.098 in.)) to tighten the terminal screws. The torque required to tighten these screws is

0.22 to 0.25N

•

m [1.95 to 2.2Lb•In.].

•

Do not solder the cable connection. Doing so may damage the unit due to abnormal heat or cause a fire.

(5) Reattach the Power Connector (plug).

• Be sure to twist the power cords together, up to the power connector.

3. Wiring Cautions

 Improving Noise/Surge Resistance

• The GP unit’s power supply cord should not be bundled with or kept close to main circuit lines (high voltage, high current), power lines, or input/ output lines, and their various systems should be kept separate. When power lines cannot be wired via a separate system, use shielded cables for input/output lines.

•

Make the power cord as short as possible, and be sure to twist the ends of the wires together (i.e. twisted pair cabling) from close to the power supply unit.

• If there is an excess amount of noise on the power supply line, connect a noise reducing transistor before turning on the power.

• Connect a surge absorber to handle power surges. Be sure to ground the surge absorber (E1) separately from the GP unit (E2).

 Short Circuit Prevention

• The SG (signal ground) and FG (frame ground) terminals are connected internally in the GP unit. When connecting the SG line to another device, be sure that no shorting loops are formed.

 Grounding

• Use an exclusive grounding wire with a grounding resistance of 100Ω or greater and a wire of 2mm

or thicker, or your country’s applicable standard.

Power Cord

Diameter

0.75 to 1.5mm

(18 - 16 AWG)

Conductor type

Simple or Stranded Wire

*1 If the Conductor’s end (individual) wires are not

twisted correctly, the end wires may either short against each other, or against an electrode.

Conductor

Length

+24V

Grounding Terminal connected to the GP chassis

7mm [0.3in]

Insertion Direction

Lightening Surge Absorber

E1 E2

GP unit

Other

Equipment

Exclusive Grounding

(Best)

GP unit

Other

Equipment

GP unit

Other

Equipment

Common Grounding

(OK)

Common Grounding

(Not OK)

Page 7

UL/c-UL Approval

<Cautions> Be aware of the following items when building the

GP unit into an end-use product:

• For use on a flat surface of a Type 4X (Indoor Use Only) and/or Type 13 Enclosure.

• The temperature rating of field installed conductors: 75°C only.

• Must be used with a Class 2 Power Supply. (24 VDC)

• For use in Pollution Degree 2 environment, or equivalent.

• Surrounding air temperature rating 50°C maximum or equivalent.

• SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D HAZARDOUS LOCATIONS, OR NONHAZARDOUS LOCATIONS ONLY.

• WARNING - EXPLOSION HAZARD SUBSTITUTION OF ANY COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION

• WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS.

• Control Drawing of USB port A (USB1) I/F The information below concerns the use of the USB I/F used in Class I, Division 2 Groups A, B, C, and D hazardous locations (from Doc No. 3910017-USB).

Notes:

1. Nonincendive Circuit Parameters: USB I/F:

Voc = 5.25 V Isc = 0.7 A

Ca = 16 µF La = 10 µF

2. Selected Associated Nonincendive Field Wiring Apparatus shall satisfy the following:

3. If the electrical parameters of the cable are unknown, the following values may be used:

Capacitance = 60 pF/ft Inductive = 0.20 µH/ft

4. Nonincendive Field Wiring must be installed in accordance with article 501.10(B) of the National Electrical Code ANSI/NFPA 70.

5. Nonincendive Field Wiring Apparatus shall not contain or be connected to another source of power.

• Mini USB port (USB2) is for temporary connection only during maintenance and setup of the device. Do not use, connect, or disconnect unless area is known to be non-hazardous. Connection or disconnection in an explosive atmosphere could result in an explosion.

USB Pin Description

1. Vcc

2. D-

3. D+

4. GND (See Note 1 for details) Shield GND

Nonincendive

Field

Wiring

Apparatus

1 2 3 4

Associated Nonincendive Field Wiring Apparatus

Nonincendive

Field

Wiring

Apparatus

Associated

Nonincendive Field

Wiring Apparatus for

Graphic Panel

Voc ≤ Vmax

Isc ≤ lmax

Ca ≥ Ci + C cable

La ≥ Li + L cable

Page 8

Digital Electronics Corporation 8-2-52 Nanko-higashi

Suminoe-ku, Osaka 559-0031 JAPAN TEL: +81-(0)6-6613-3116 FAX: +81-(0)6-6613-5888 http://www.pro-face.com

Inquiry

Do you have any questions about difficulties with your GP? Please access our site anytime that you need help with a solution.

http://www.pro-face.com/otasuke/

Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages, losses, or third party claims arising from the uses of this product.

Note