Pro-face AGP3200-A1-D24, AGP3200-T1-D24 Installation Manual

1

GP-3200 Series

Installation Guide

Package Contents

(1) GP Unit (1)
(2) English and Japanese Installation Guides

(one of each) <This Guide>
(3) Warning/Caution Information (1)
(4) Installation Gasket (1)

(Attached to the GP unit)
(5) Installation Fasteners (Set of 4)

(6) Power Connector (1)

(Attached to the GP unit)

(7) USB Cable Clamp (1 set)

(Holder: 1, Cover: 1)

This unit has been carefully packed, with
special attention to quality. However, should
you find anything damaged or missing,
please contact your local GP distributor
immediately.

About the Manual

For the detailed information on GP3000
series, refer to the following manual.

• GP3000 Series Hardware Manual

• Maintenance/Troubleshooting

GP3000 Series Hardware Manual can be
selected from the help menu of GP-Pro EX or
downloaded from Pro-face Home Page.

URL
http://www.pro-face.com/otasuke/

Caution

Be sure to read the “Warning/Caution
Information” on the attached sheet before
using the product.

2

Part Names and Functions

Name Description

AStatus LED

B Power Connector (Socket)

-

C USB Host Interface (USB)

USB1.1 Host I/F
Connector: USB TYPE-A x 1
Power supply voltage: 5VDC±5%
Output current: 500mA (max.)
The maximum communication distance: 5m

D Serial Interface (COM1)

Dsub 9-pin plug type. RS232C, RS422, and RS485 are
switched by software.

E Ethernet Interface (LAN)

10BASE-T/100BASE-TX
This interface uses an RJ-45 type modular jack
connector (8 pins).

Front

A

Rear

E

D

B

C

Bottom

LED

GP Status

Green (lit)

Normal operation (power is ON.) or
OFFLINE operation.

Orange
(blinking)

During software st artup.

Red (lit) When power is turned ON.
Not lit Power is OFF.

3

General Specifications

 Electrical Specifications

 Environmental Specifications

Power Supply

Input Voltage DC24V
Rated Voltage DC19.2 to 28.8V
Allowable

Voltage Drop

2ms (max.)

Power
Consumption

13W (max.)

In-Rush
Current

60A (max.)

*1

*1 The FWHM (Full-width, half maximum) value is approximately 40µs. (When exceeding 30A)

Voltage Endurance AC1000V 20mA for 1minute (between charging and FG terminals)
Ins u l a t i o n Resistanc e DC500V 10MΩ (min.) (between charging and FG terminals)

Physical

Surrounding Air
Temperature

0 to +50°C

*1

*1 When using AGP3200-A1-D24 in an environment where the temperature becomes or exceeds 40°C

for an extended period of time, the screen contrast level may decrease from its original level of
brightness.

Storage
Temperature

-20 to +60°C

Ambient Humidity

10 to 90% RH
(Wet bulb temperature: 39°C max. - no condensation.)

Storage Humidity

10 to 90% RH
(Wet bulb temperature: 39°C max. - no condensation.)

Dust 0.1mg/m

3

and below (non-conductive levels)

Pollution Degree For use in Pollution Degree 2 environment.

4

External Interfaces

• The GP series’ serial interface is not isolated. When the host (PLC) unit is also not
isolated, and to reduce the risk of damaging the RS232C/RS422/RS485 circuit, be
sure to connect pin #5 SG (Signal Ground) terminal.

• When isolation is necessary, you can use the RS232C isolation unit (CA3-ISO232-01) on
COM1.

 COM1

Recommended Cable Connector XM2D-0901 <made by OMRON Corp.>
Recommended Jack Screw XM2Z-0073 <made by OMRON Corp.>
Recommended Cable Cover XM2S-0913 <made by OMRON Corp.>
Interfit Bracket #4-40 inch screws are used.

Pin #

RS232C RS422/RS485

Signal Name Meaning Signal Name Meaning
1 CD Carrier Detect RDA Receive Data A(+)
2 RD(RXD) Receive Data RDB Receive Data B(-)
3 SD(TXD) Send Data SDA Send Data A(+)
4 ER(DTR) Data Terminal Ready ERA Data Terminal Ready A(+)
5 SG Signal Ground SG Signal Ground
6 DR(DSR) Data Set Ready CSB Clear to Send B(-)
7 RS(RTS) Request to Send SDB Send Data B(-)
8 CS(CTS) Clear to Send CSA Clear to Send A(+)

9CI(RI)/VCC

Called status display/
+5V±5% Output 0.25A

*1

*1 The RI/VCC selection for Pin #9 is sw i tche d via software. The VCC output is not protected aga inst

overcurrent. To prevent damage or unit malfunctions, use only the rated current.

ERB Data Terminal Ready B(-)

Shell FG

Frame Ground
(Common with SG )

FG

Frame Ground
(Common with SG)

5

Installations

1. Installation Requirements

• For easier maintenance, operation, and
improved ventilation, be sure to install the
GP at least 100 mm [3.94 in.] away from
adjacent structures and other equipment.

• Be sure that the ambient operation temper­ature and the ambient humidity are within
their designated ranges. (Ambient opera­tion temperature: 0 to 50°C, Ambient
humidity: 10 to 90%RH, Wet bulb temper­ature: 39°C max.)
When installing the GP on the panel of a cab­inet or enclosure, “Ambient operation tem­perature” indicates both the panel face and
cabinet or enclosure’ s internal temperature.

• Be sure that heat from surrounding equip­ment does not cause the GP to exceed its
standard operating temperature.

2. GP Installation

(1) Create a Panel Cut following the dimen-

sions in the table below.

(2) Confirm that the installation gasket is

attached to the GP unit and then place
the GP unit into the Panel from the front.

• It is strongly recommended that you
use the installation gasket, since it
absorbs vibration in addition to repel­ling water.
For the procedure for replacing the
installation gasket, refer to “GP3000
Series Hardware Manual”.

(3) The following figures show the four (4)

fastener insertion slot locations. Insert
each fastener’s hook into the slot and
tighten it with a screwdriver. Insert the
installation fasteners securely into the
insertion slot recess.

100
[3.94]

100
[3.94]

100
[3.94]

100
[3.94]

Unit:mm[in.]

100
[3.94]

100
[3.94]

100
[3.94]

Panel Face

Inside Cabinet

X Y Panel thickness

118.5
[4.67 ]

92.5
[3.64 ]

1.6[0.06]
to

5.0[0.20]

Unit: mm [in.]

X

GP

Y

Under
4-R3[0.12]

Panel
thickness

+1

-0

+0.04

-0

+1

-0

+0.04

-0

Left Side

Insertion

Slots

Right Side

6

• As shown in the figure above, att ach
the Installation Fastener in the right
position. If not, the GP unit may be
drop out.

• Tightening the screws with too much
force can damage the GP unit’s pla stic
case.

• The necessary torque is 0.5N•m.

Wiring

y To avoid an electric shock, prior to

connecting the GP unit’s power cord
terminals to the power terminal block,
confirm that the GP unit’s power supply is
completely turned OFF, via a breaker, or
similar unit.

y Any other power level can damage both

the GP and the power supply.

y When the FG terminal is connected, be

sure the wire is grounded.

1. Wiring the DC type power supply
cable

 Power Cord Specifications

Use copper conductors only.

 Power Connector (Plug) Specifications

• The power connector (plug) is CA5­DCCNM-01 made by Pro-face or
MSTB2,5/3-ST-5,08 made by Phoenix
Contact.

Insertion Slot
Recess

Hook the fastener on
the Recess,

Panel

Installation Fastener

GP

Hook

and secure the fastener
on the panel with a
screw.

Power Cord
Diameter

0.75 to 2.5mm

2

(18 - 12 AWG)

Conductor
Type

Simple or Stranded Wire

*1

*1 If the Conductor’s end (individual) wires are

not twisted correctly , the end wir es may either
short against each other, or against an
electrode.

Conductor
Length

+ 24V

-

0V

FG

Grounding
Terminal
connected
to the GP
chassis

7 mm
[0.28in]

Insertion
Direction

+

­FG

7

When connecting the Power Cord, use the
following items when performing wiring.
(Items are made by Phoenix Contact.)

 Connecting the GP Pow er Cor d

(1) Confirm that the GP unit’s Power Cord is

unplugged from the power supply.

(2) Strip the power cord, twist the

conductor’s wire ends, insert them into
the pin terminal and crimp the terminal.
Attach the terminal to the power
connector.

• Use a flat-blade screwdriver (Size 0.6
X 3.5) to tighten the terminal screws.
The torque required to tighten these
screws is 0.5 to 0.6 N•m [5-7Lb•In.].

• Do not solder the cable connection.

(3) Attach the Power connector (P lug) to the

Power Connector.

2. Power Supply Cautions

• Input and Output signal lines must be sepa­rated from the power control cables for
operational circuits.

• To improve the noise resistance, be sure to
twist the ends of the power cord wires
before connecting them to the Power con­nector (Plug).

• The GP unit’s power supply cord should
not be bundled with or kept close to main
circuit lines (high voltage, high current), or
input/output signal lines.

• To reduce noise, make the power cord as
short as possible.

• If the supplied voltage exceeds the GP
unit’s range, connect a voltage transformer.

• Between the line and the ground, be sure to
use a low noise power supply. If there is an
excess amount of noise, connect a noise
reducing transformer.

• The temperature rating of field installed
conductors: 75°C only.

• Use voltage and noise reducing trans­formers with capacities exceeding
Power Consumption value.

• Must be used with a Class 2 Power Supply.
(24VDC)

• Connect a surge absorber to handle power
surges.

• Be sure to ground the surge absorber
(E1) separately from the GP unit (E2).
Select a surge absorber that has a
maximum circuit voltage greater then
that of the peak voltage of the power
supply.

Recommended
Driver

SZF 1-0.6x3.5
(1204517)

Recommended
Pin Terminals

AI 0.75-8GY (3200519)
AI 1-8RD (3200030)
AI 1.5-8BK (3200043)
AI 2.5-8BU (3200522)

Recommended
Pin Terminal
Crimp Tool

CRIMPFOX ZA 3
(1201882)

Power
Connector
(Socket)

Power
Connector
(Plug)

+

-

Rear

FG

Lightening Surge Absorber

E1 E2

FG

GP

8

3. Grounding Cautions

• Be sure to create an exclusive ground for
the Power Cord’s FG terminal. Use a
grounding resistance of 100Ω , a wire of
2mm

2

or thicker, or your country’ s applica-

ble standard.

• The SG (signal ground) and FG (frame
ground) terminals are connected internally
in the GP unit.
When connecting the SG line to another
device, be sure that the design of the sys­tem/connection does not produce a short­ing loop.

• The grounding wire should have a cross
sectional area greater then 2mm

2

. Create
the connection point as close to t he GP unit
as possible, and make the wire as short as
possible. When using a long grounding
wire, replace the thin wire with a thicker
wire, and place it in a duct.

4. Input/Output Signal Line Cautions

• All GP Input and Output signal lines must
be separated from all operating circuit
(power) cables.

• If this is not possible, use a shielded cable
and ground the shield.

To pr event the USB cable
from coming off

• When using USB Host Interface in
Hazardous Locations provided in
UL1604, please fix the USB cable with
the USB Holder.

• When using USB Host Interface in
Hazardous Locations, it is necessary
to meet the following requirement s.

a) Use the associated USB Cable

Clamp:
CA5-USBAT L-01

(made by Pro-face)

b) Use the USB cable with the housing

that suits the associated USB Cable
Clamp:
CA3-USBCB-01 (made by Pro-face)
or USB cable with the housing of the
same size as CA3-USBCB-01
(If USB cable with a small housin g is
used, it may not be securely fixed.)

 Attaching the USB Holder

(1) Before starting the procedure, lift up the

tab on both sides of the USB Holder and
remove the USB Cover.

GP unit

Other
Equipment

Exclusive Grounding

(BEST)

GP unit

Other
Equipment

Common Grounding (OK)

GP unit

Other
Equipment

Common Grounding

(Not OK)

Tab

9

(2) Attach the USB holder to the USB Host

Interface part of the main unit. Hook the
upper pick of the USB holder to the
attachment hole of the main unit and
then insert the lower pick as shown
below to fix the USB holder.

(3) Insert the USB cable into the USB Host

Interface.

(4) Attach the USB cover to fix the USB

cable. Insert the USB cover into the tab
of the USB holder.

• Check the up/down orientation of the
USB cover to ensure that the USB
cable is secured properly.

 Removing the USB Holder

(1) Lift up the tab of the USB holder and

then remove the USB cover as shown
below.

(2) After removing the USB cable, remove

the picks pushing the USB holder from
both top and bottom.

USB Holder

Attachment
Hole

USB Cable

Tab

USB Cover

Tab

USB Cover

10

UL/c-UL/CSA Approval

The GP-3200 Series units are UL/c-UL/CSA
listed products.

(UL File No.E220851, UL File No.E210412,
CSA File No.219866)

These products conform to the following
standards:

 UL508

Industrial Control Equipment

 UL1604

Electrical Equipment for Use in Class I and
II, Division 2, and Class III Hazardous
(classified) Locations

 CSA-C22.2 No.14-M95

Industrial Control Equipment

 CSA-C22.2 No.2 13-M1987

Non-Incendive Electrical Equipment for Use
in Class I, Division 2 Hazardous Locations

<Cautions>

Be aware of the following items when
building the GP into an end-use product:

• The GP unit’s rear face is not approved as
an enclosure. When building the GP unit
into an end-use product, be sure to use an
enclosure that satisfies standards as the
end-use product’s overall enclosure.

• The GP unit must be used indoors only.

• Install and operate the GP with its front
panel facing outwards.

• If the GP is mounted so as to cool itself
naturally, be sure to install it in a vertical
panel. Also, it’s recommended that the GP
should be mounted at least 100mm away
from any other adjacent structures or
machine parts. The temperature must be
checked on the final product in which the
GP is installed.

• For use on a flat surface of a Type 1Type
4X (Indoor Use Only) and/or Type 13
Enclosure.

UL1604/CSA-C22.2, No.213 -
Compliance and Hand ling Cautions

(1) Power and input/output wiring must be in

accordance with Class I, Division 2 wir­ing methods - Article 501-4(b) of the
National Electrical Code, NFPA 70
within the United States, and in accor­dance with Section 18-152 of the Cana­dian Electrical Code for units installed
within Canada.

(2) Suitable for use in Class I, Div ision 2, Groups

A, B, C, and D Hazardous Locations, or
Non-Hazardous Locations only .

(3) “WARNING: Explosion hazard-

substitution of components may impair
suitability for Class I, Division 2”, and
“AVERTISSEMENT: RISQUE
D’EXPLOSION-LA SUBSTITUTION
DE COMPOSANTS PEUT RENDRE
CE MATERIAL INACCEPTABLE
POUR LES EMPLACEMENTS DE
CLASSE I, DIVISION2”.

(4) WARNING: Explosion hazard-when in

hazardous locations, turn OFF power
before replacing or wiring modules.

(5) “WARNING: Explosion hazard-do not

disconnect equipment unless power has
been switched off or the area is known to
be Non-Hazardous”, and
“AVERTISSEMENT: RISQUE
D’EXPLOSION-AVANT DE
DECONNECTER L’EQUIPEMENT,
COUPER LE COURANT OU
S’ASSURER QUE L’EMPLACEMENT
EST DESIGNE NON DANGEREUX”.

(6) In the case of use in Hazardous

Locations, be sure to check that the
externally connected unit and each
interface have been fixed with screws
and locked.
In Hazardous Locations, it’s impossible
to insert or pull the cable from the
applicable port. Be sure to check that the
location is Non-Hazardous before
inserting or pulling it.

Product Model No.

UL/c-UL/CSA

Registration Model No.

AGP3200-A1-D24 3580205-03
AGP3200-T1-D24 3580205-04

11

CE Marking

• The AGP3200-A1-D24 and AGP3200-T1­D24 units are CE marked, EMC compliant
products. These units also conform to
EN55011 Class A, EN61131-2 directives.

Digital Electronics Corporation
8-2-52 Nanko-higashi

Suminoe-ku, Osaka 559-0031
JAPAN
TEL: [phone]
FAX: [phone]
http://www.pro-face.com

© Copyright 2006 Digital Electronics
Corporation. All rights reserved.
085888J .AGP3200-MT01E-BTH

2007.7. JM/D

Inquiry

Do you have any questions about
difficulties with this product?
Please access our site anytime that
you need help with a solution.

http://www.pro-face.com/otasuke/

Please be aware that Digital Electronics
Corporation shall not be held liable by the
user for any damages, losses, or third
party claims arising from the uses of this
product.

Note