PROCRAFT 511307, 511625, 511467 Operating Instructions Manual

MIG / MAG
MODELS 511307, 511467 & 511625
WELDING
SAVE THIS MANUAL
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, re, and/or serious injury.
SAVE THESE INSTRUCTIONS Keep this manual for the safety warnings and precautions,
assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
OPERATING INSTRUCTIONS
PROCRAFT
Page 2
FIG.1
511307: 170i Multi MIG / MMA / TIG
FIG.2
511467: 210i Multi MIG / MMA / TIG
Page 3
FIG.1
511625: 250i MIG / MAG
Page 4
SAVE THIS MANUAL
Keep this manual for the safety
warnings and precautions, assembly,
operating, inspection, maintenance and
cleaning procedures. Write the product’s
serial number in the back of the manual
near the assembly diagram (or month and
year of purchase if product has no
number). Keep this manual and the receipt
in a safe and dry place for future
reference.
IMPROTANT SAFETY INFORMATION
In this manual, on the labeling, and all
other information provided with this
product:
This is the safety alert symbol. It is
used to alert you to potential personal
injury hazards. Obey all safety
messages that follow this symbol to
avoid possible injury or death.
DANGER indicates a hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING: WARNING indicates a
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION: CAUTION, used with
the safety alert symbol, indicates a
hazardous situation which, if not
avoided, could result in minor or
moderate injury.
NOTICE: NOTICE is used to
address practices not related to
personal injury.
SAFETY WARNINGS AND
PRECAUTIONS
WARNING: When using tool, basic safety
precautions should always be followed to
reduce the risk of personal injury and
damage to equipment.
Read all instructions before using this
tool!
Work Area Precautions
1. Keep your work area clean and well
lit. Cluttered benches and dark areas
invite accidents.
2. Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable liquids,
gases, or dust. Power tools create
sparks which may ignite the dust or
fumes.
3. Keep bystanders, children, and
visitors away while operating a
power tool. Distractions can cause
you to lose control. Protect others in
the work area from debris such as
chips and sparks. Provide barriers or
shields as needed.
WARNING!
READANDUNDERSTANDALL
INSTRUCTIONS
Failuretofollowallinstructionslistedbelow
mayresultinelectricshock,fire,and/or
seriousinjury.
Page 5
Electrical Safety
1. Grounded tools must be plugged
into an outlet properly installed and
grounded in accordance with all
codes and ordinances. Never
remove the grounding prong or
modify the plug in any way. Do not
use any adapter plugs. Check with
a qualified electrician if you are in
doubt whether the outlet is properly
grounded. If the tool should
electrically malfunction or break down,
grounding provides a low resistance
path to carry electricity away from the
user.
2. Double insulated tools are
equipped with a polarized plug (one
blade is wider than the other). This
plug will fit in a polarized outlet
only one way. If the plug does not
fit fully in the outlet, reverse the
plug. If it still does not fit, contact a
qualified electrician to install a
polarized outlet. Do not change the
plug in any way. Double insulation
eliminates the need for the three wire
grounded power cord and grounded
power supply system.
3. Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges, and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
4. Do not expose power tools to rain
or wet conditions. Water entering a
power tool will increase the risk of
electric shock.
5. Do not abuse the Power Cord.
Never use the Power Cord to carry
the tool or pull the Plug from an
outlet. Keep the Power Cord away
from heat, oil, sharp edges, or
moving parts. Replace damaged
Power Cords immediately.
Damaged Power Cords increase the
risk of electric shock.
6. When operating a power tool
outside, sue an outdoor extension
cord marker “W-A” or “W”. These
extension cords are rated for outdoor
use, and reduce the risk of electric
shock.
Personal Safety
1. Stay alert. Watch what you are
doing, and use common sense
when operating a power tool. Do
not use a power tool while tired or
under the influence of drugs,
alcohol, or medication. A moment of
inattention while operating power tools
may result in serious personal injury.
2. Dress properly. Do not wear loose
clothing or jewelry. Contain long
hair. Keep your hair, clothing, and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
can be caught in moving parts.
3. Avoid accidental staring. Be sure
the Power Switch is off before
plugging in. Carrying power tools
with your finger on the Power Switch,
or plugging in power tools with the
Power Switch on, invites accidents.
4. Remove adjusting keys or
wrenches before turning the power
tool on. A wrench or a key that is left
attached to a rotating part of the power
tool may result in personal injury.
5. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables
better control of the power tool in
unexpected situations.
6. Use safety equipment. Always wear
Page 6
eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing
protection must be used for
appropriate conditions.
Tool Use and Care
1. Use clamps (not included) or other
practical ways to secure and
support the workpiece to a stable
platform. Holding the work piece by
hand to against your body is unstable
and may lead to loss of control.
2. Do not force the tool. Use the
correct tool for your application.
The correct tool will do the job better
and safer at the rate for which it is
designed.
3. Do not use the power tool if the
Power Switch does not turn it on or
off. Any tool that cannot be controlled
with the Power Switch is dangerous
and must be replaced.
4. Disconnect the Power Cord Plug
from the power source before
making any adjustments, changing
accessories, or storing the tool.
Such preventive safety measures
reduce the risk of starting the tool
accidentally.
5. Store idle tools out of reach of
children and other untrained
persons. Tools are dangerous in the
hands of untrained users.
6. Maintain tools with care. Keep
cutting tools maintained and clean.
Properly maintained tools are less
likely to bind and are easier to control.
Do not use a damaged tool. Tag
damaged tools “Do not use” until
repaired
7. Check for misalignment or binding
of moving parts, breakage of parts,
and any other condition that may
affect the tool’s operation. If
damaged, have the tool serviced
before using. Many accidents are
caused by poorly maintained tools.
8. Use only accessories that are
recommended by the manufacturer
for your model. Accessories that may
be suitable for one tool may become
hazardous when used on another tool.
Service
1. Tool service must be performed only
by qualified repair personnel. Service
or maintenance performed by
unqualified personnel could result in a
risk of injury.
2. When servicing a tool, use only
identical replacement parts. Use of
unauthorized parts or failure to follow
maintenance instructions may create a
risk of electric shock or injury.
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates on
the tool. These carry important
information. If unreadable or missing,
contact TOOLEX INDUSTRIAL for a
replacement.
2. Always wear the approved safety
impact eye goggles and heavy work
gloves when suing the tool. Using
personal safety devices reduce the
risk for injury. Safety impact eye
goggles and heavy work gloves are
available from Harbor Freight Tools.
3. Maintain a safe working
environment. Keep the work area
well lit. Make sure there is adequate
surrounding workspace. Always keep
the work area free of obstructions,
grease, oil, trash, and other debris. Do
not use a power tool in areas near
flammable chemicals, dusts, and
Page 7
vapors. Do not use this product in a
damp or wet location.
4. Avoid unintentional starting. Make
sure you are prepared to begin work
before turning on the tool.
5. Never leave the tool unattended
when it is plugged into an electrical
outlet. Turn off the tool, and unplug it
from its electrical outlet before leaving.
6. Always unplug the tool from its
electrical outlet before performing
and inspection, maintenance, or
cleaning procedures.
7. Prevent eye injury and burns.
Wearing and using the approved
personal safety clothing and safety
devices reduce the risk for injury.
a. Wear the approved safety impact
eye goggles with a welding helmet
featuring at least a number 10
shade lens rating.
b. Leather leggings, fire resistant
shoes or boots should be worn
when using this product. Do not
wear pants with cuffs, shirts with
open pockets, or any clothing that
can catch and hold molten metal
or sparks.
c. Keep clothing free of grease, oil,
solvents, or any flammable
substances. Wear dry, insulating
gloves and protective clothing.
d. Wear an approved head covering
to protect the head and neck. Use
aprons, cape, sleeves, shoulder
covers, and bibs designed and
approved for welding and cutting
procedures.
e. When welding/cutting overhead or
in confined spaces, wear flame
resistant ear plugs or ear muffs to
keep sparks out of ears.
8. Prevent accidental fires. Remove
any combustible material from the
work area.
a. When possible, move the work to
a location well away from
combustible; protect the
combustibles with a cover made of
fire resistant material.
b. Remove or make safe all
combustible materials for a radius
of 35 feet (10 meters) around the
work area. Use a fire resistant
material to cover or block all open
doorways, windows, cracks, and
other openings.
c. Enclose the work area with
portable fire resistant screens.
Protect combustible walls, ceilings,
floors, etc., from sparks and heat
with fire resistant covers.
d. If working on a metal wall, ceiling,
etc., prevent ignition of
combustibles on the other side by
mobbing the combustibles to a
safe location. If relocation of
combustibles is not possible,
designate someone to serve as a
fire watch, equipped with a fire
extinguisher, during the welding
process and for at least one half
hour after the welding is
completed.
e. Do not weld or cut on materials
having a combustible coating or
combustible internal structure, as
in walls or ceilings, without an
approved method for eliminating
the hazard.
f. Do not dispose of hot slag in
containers holding combustible
materials. Keep a fire extinguisher
nearby and know how to use it.
g. After welding or cutting, make a
thorough examination for evidence
of fire. Be aware that easily visible
smoke or flame may not be
Page 8
present for some time after the fire
has started. Do not weld or cut in
atmospheres containing
h. Dangerously reactive or
flammable gases, vapors, liquids,
and dust.
i. Provide adequate ventilation in
work areas to prevent
accumulation of flammable gases,
vapors, and dust. Do not apply
heat to a container that has held
an unknown substance or a
combustible material whose
contents, when heated, can
produce flammable or explosive
vapors. Clean and purge
containers before applying heat.
Vent closed containers, including
castings, before preheating,
welding, or cutting.
9. Avoid overexposure to fumes and
gases. Always keep your head out of
the fumes. Do not breathe the fumes.
Use enough ventilation or exhaust, or
both, to keep fumes and gases from
your breathing zone and general area.
! Where ventilation is questionable,
have a qualified technician take
an air sampling to determine the
need for corrective measures.
Use mechanical ventilation to
improve air quality. If engineering
controls are not feasible, use an
approved respirator.
! Work in a confined area only if it
is well ventilated, or while
wearing an air-supplied
respirator.
! Follow OSHA guidelines for
Permissible Exposure Limits
(PEL’s) for various fumes and
gases.
! Follow the American Conference
of Governmental Industrial
Hygienists recommendations for
Threshold Limit Values (TLV’s)
for fumes and gases.
! Have a recognized specialist in
Industrial Hygiene or
Environmental Services check
the operation and air quality and
make recommendations for the
specific welding or cutting
situation.
10. Always keep hoses away from
welding/cutting spot. Examine all
hoses and cables for cuts, burns, or
worn areas before each use. If any
damaged areas are found, replace the
hoses or cables immediately.
11. Read and understand all
instructions and safety precautions
as outlined in the manufacturer’s
WARNING
INHALATION HAZARD: Welding and
Plasma Cutting Produce
TOXIC FUMES.
Exposure to welding or cutting exhaust fumes
can increase the risk of developing certain
cancers, such as cancer of the larynx and
lung cancer. Also, some diseases that may be
linked to exposure to welding or plasma
cutting exhaust fumes are:
a. Early onset of Parkinson’s Disease
b. Heart disease
c. Ulcers
d. Damage to the reproductive organs
e. Inflammation of the small intestine or
stomach
f. Kidney damage
g. Respiratory diseases such as
emphysema, bronchitis, or pneumonia
Use natural or forced air ventilation and wear
a respirator approved by NIOSH to protect
against the fumes produced to reduce the risk
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