Procopi OCTO Installation Instructions Manual
Installation instructions
To be read carefully and kept for future reference
OCTO / OCTO +
Installation instructions Weva Octo, Octo+ 07/2015
GB - Revision: D - Code : 97149997
PROCOPI
Les Landes d’Apigné
B.P.45328
35650 LE RHEU Cedex
FRANCE
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
>> RESIN BEADS
When resinous wood species
are autoclaved, the alternating
pressure and vacuum can cause
sticky resin residues to rise to the
surface. To remove them, scrape
them carefully with an appropriate
tool, being careful not to touch the
wood. Turpentine spirits could also
be effective, but could stain the
wood if too much is applied.
>> SALT STAINS
Small green stains are frequently
found on the surface of autoclaved
wood. These can be removed
with light sanding. Otherwise, this
colour will disappear over time.
>> GREYING
Wood exposed to sunlight is
susceptible to greying. Some
people like the silvery sheen of
this natural patina. If, however, you
would prefer the wood to keep its
original colour with brown tones,
apply a protective coating (lazure,
oil) when the product is assembled.
>> SPLITTING AND
CRACKING
Wood expands and contracts when
exposed to variations in humidity
and temperature. As it dries, wood
contracts unevenly resulting in
the appearance of cracks. While
these can seem to be cause for
concern, they have no impact on
the mechanical properties of the
product and therefore do not fall
within the scope of the guarantee.
>> KNOTS
Knots mark the places where
branches were attached. The
quantity and size depends on
the species of wood and the
sorting process. For outdoor
installations, small adherent knots
are acceptable. The more stringent
the sorting process to limit the
number and size of knots, the more
expensive the wood will be.
>> JOINED WOOD
To ensure the highest quality in the selection of our
wood, it is sorted meticulously before planing. Planks
that feature defects on both sides are taken out. Defects
(knots, cracks, fl ashes) are removed and the planks are
joined together (see the image above).
This is why it is not unusual to fi nd joined elements in
a wooden pool, it in no way penalises the mechanical
properties of the wood. For the same reason, imperfections
on the interior surface of the pool (knots, cracks, fl ashes)
are entirely acceptable.
>> SURFACE MOULD
Mould, caused by microscopic fungi, can grow on wood,
particularly on resinous species, on which the growth
can appear as «blueing». It is a surface phenomenon,
exacerbated by heat, humidity and inadequate aeration
and is characterised by stains raging from light to dark blue.
They can be removed by wiping the surface. Remember
that class IV treated wood is protected against attack
by fungi that could destroy the physical and mechanical
properties of the wood. For further information, please
refer to Procopi’s guarantees concerning the types of
wood and their treatment.
>> COLOUR
VARIATIONS
Colour variations are common to
every species of wood. Treatment
brings them our because the depth
of penetration of the product will
depend on the wood density
and grain. Weathering of wood
outdoors will signifi cantly attenuate
these colour variations.
WOOD, A NATURAL
MATERIAL.
Being a natural material, wood will have some imperfections. These are normal
and have no impact on the service life of the product.
A certain number are superfi cial and are not covered within the scope of the
guarantee.
CAUTION
storage. If you do not intend to assemble your pool immediately, you should store it without opening it in a well-
ventilated room, or failing this, in an area protected from humidity and sunlight. If, however, you were obliged to
unpack your pool, redo and restrap the pallet. Once the pallets are undone, the kit must be assembled within 24 to
48 hours.
2
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
>> CONTENTS
Foreword ...............................................................................p-4
Storage & time required for assembly ................................. p-4
Siting and preparation of the ground
for Octo & Octo + pools ..................................................... p.5-6
Assembly of the Octo pool structure ................................p.7-9
Assembly of the Octo+ pool structure .......................... p.10-14
Gaskets, laying and cutting out the liner ....................p.15-17
Assembling coping on Octo pools ...................................... p.18
Assembling coping on Octo+ pools ................................... p.19
Assembling and installing ladders ................................p.20-21
Installation of in-ground and partially in-ground pools ... p.22-24
Maintenance and use .....................................................p.25-26
Safety ................................................................................... p.27
Guarantee ....................................................................... p.28-29
Exploded view of the wooden structure ......................p.30-31
3
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
We shall now explain how to assemble your pool, but first some instructions before you begin.
Please read these instructions carefully, this will allow you to prepare each stage to achieve optimum efficiency.
Please keep these instructions for future reference.
You should take the time to go through the components using the nomenclature page enclosed with the
accessories kit and make sure that no items are missing.
Keep the following documents;
- the productions sheets for the various kits
- proofs of purchase
STORAGE
If you do not intend to assemble your pool immediately, you should store it without opening it, in a well ventilated
room, or failing this, in an area protected from humidity and sunlight. Once the pallets are undone, the kit must be
assembled within 24 hours. Once work has begun, try to avoid leaving the structure exposed to significant climatic
variations that could cause the wood to “work” too quickly. This could lead to deformations that could render the item
unusable. By preference, the wooden structure should be assembled in one go on a day that is not too hot. The liner
should be stored at a minimum of 20°C for at least 24 hours before it is fitted. This is to render the liner more supple
and thus facilitate fitting. The liner should only be fitted if the ambient temperature is higher than 20 °C.
TOOLS AND TIME REQUIRED TO MOUNT AN OCTO POOL
- To prepare the ground (does not include pouring a concrete slab): shovel, rake, pick axe, cord, aluminium ruler
and a spirit level.
- To assemble the structure: spirit level, screw gun, mallet, measuring tape, stanley knife, metal saw, flat head and
cross head screw drivers, sanding paper and a fine grain file.
- The time taken for assembly is 2 days for 2 people (does not include excavation, pouring the slab or filling of the
pool).
keep on hand: sand and cement for tamping the soil
TOOLS AND TIME REQUIRED TO MOUNT AN OCTO+ POOL
- To prepare the ground (does not include pouring a concrete slab):
shovel, rake, pick axe, cord, aluminium ruler and a spirit level.
- To assemble the structure: spirit level, screw gun, mallet, measuring tape, stanley knife, metal saw, flat and
socket wrenches, flat head and cross head screw drivers, sand paper and a fine grain file.
- The time taken for assembly is 3 days for 2 people (does not include excavation, pouring the slab or filling of the
pool).
keep on hand: sand and cement to support the cradles and tamp the soil
>> STORAGE & TIME REQUIRED FOR ASSEMBLY
Congratulations on acquiring your pool. We have taken great care with the design and manufacture of your pool to
provide you with a top quality product.
The wood used to make the various elements (interlocking walls, coping, ladder, etc.) was carefully selected. Outdoors,
these wooden elements are subject to constant weathering: contact with the ground, temperature variations, exposure
to sunlight, rain and frost, insect attack, etc. The wood’s ability to withstand this aggression depends on the origin of the
wood and the method used to treat it.
For this reason, we choose pine from extensive, sustainably managed forests in northern Europe. Why do we insist
on this? Because the more rigorous climates above the 57th parallel favour very slow tree growth, making the wood
stronger and more resilient.
The wood is autoclaved, this involves subjecting the wood alternately to pressure and vacuum in order to drive
the treatment chemicals into the heart of the wood as opposed to other more superficial treatment techniques such as
soaking.
Class IV treated wood in contact with the ground is immune to insect attack and rotting caused by humidity.
Autoclave treatment is guaranteed 10 years, in accordance with standards currently in effect.
The pool coping is made of treated PINE.
Wood is a living material, variations in temperature and humidity can cause it to expand or contract so take care to
follow the storage and assembly instructions concerning the wooden structure. Similarly, prolonged exposure to UV light
can cause wood to grey. These are natural phenomena that in no way effect the service life of the products.
To preserve the original colour, use a colourless wood finish. You could alternatively opt for a coloured finish or treat
the wood with a colourless oil to slow the decoloration process. Before applying the finish, check that it is microporous
and will allow the wood to breathe. Make sure that the product will not migrate (wet wood) over time to the interior of
the structure and damage the liner. Ideally, the finish should be applied before assembling the pool structure.
>> FOREWORD
4
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
This is the most important step in the procedure as the pool site will determine the service life of your pool. There are
some rules that must be respected.
Given the vast number of possible variations (slope, type and homogeneity of the ground, possible issues with drainage,
etc) we cannot provide recommendations for every possible permutation here. Some optional steps, such as pouring a
concrete slab, laying foundations, footing, laying drains, etc will require assistance from professionals who will be able to
advise you on solutions best suited to your configuration.
We will explain how to prepare the ground without any concrete, the objective being to achieve a flat, level bearing
surface. In as far as possible, avoid siting your pool under trees (to stop you pool from being filled with leaves) or near rises
or dips in the ground that could expose children to danger. Do not assemble your pool under electrical cables. The pool
should be at least 3.50 m from any electrical source (French safety standard C15-100). On a slope, never back fill under
your pool to bring the bearing surface level, always cut into the upward slope.
Lastly, avoid preparing the ground and assembling the pool while a strong wind is blowing.
How should the pool be oriented? Ideally, the pool should be oriented so that the skimmers are facing into the prevailing
wind. This will determine the final orientation of your pool and the manner in which it will lie in your garden, notably in the
case of elongated pools.
>> OCTO POOLS
(ABOVE GROUND CONFIGURATION ONLY. ADVISE AND INSTRUCTIONS FOR IN-GROUND OR PARTIALLY
SUNKEN CONFIGURATIONS ARE ILLUSTRATED AT THE END OF THIS DOCUMENT).
Soil with a good constitution:
That is properly consolidated soil that has
not been subject to recent backfill. Even after
15 years, the backfill may not be completely
stabilised.
To begin, clear the ground of plants and other
miscellaneous objects. Next, level and smooth
the surface using a spade, rake and a pickaxe (if
necessary). Make sure that you smooth out any
bumps or rough areas that could damage the
underlay, or more seriously, the liner.
After a rough preparation of the surface, plant
a stake in the centre of the circle and mark
the point where it comes into contact with the
ground.
Next, using a flat, straight piece of wood longer
than the radius of your pool, go around the circle
checking that the ground is level. This operation
requires two people (one to make sure that the
bottom of the wood corresponds to the mark on
the stake, and the other to check the level and
move the wood around the entire circumference
to ensure that the surface is perfectly level).
1
>> SITING AND PREPARATION OF THE GROUND FOR
OCTO & OCTO+ POOLS
5
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
Trace out site of the pool and clear the ground of plants, grass and other miscellaneous objects.
Next, level and smooth the surface using a spade, rake and a pickaxe (if necessary). Make sure that you smooth
out any bumps or rough areas that could damage the underlay, or more seriously, the liner.
Make sure that the bearing surface is completely fl at and perfectly level.
Once the ground has been prepared, use string to mark out the longitudinal axis (A1) of your pool and then
the transversal axis (A2) perpendicular to the axis A1.
OCTO+ footprint
Length
Width
2
>> OCTO+ POOLS
(ABOVE GROUND CONFIGURATION ONLY. ADVISE AND INSTRUCTIONS FOR IN-GROUND OR PARTIALLY
SUNKEN CONFIGURATIONS ARE ILLUSTRATED AT THE END OF THIS DOCUMENT).
The dimensions shown in this table do not take
the footprint of the access steps or plant housing
into consideration.
length width
+460 460 330
+540 540 330
+640 640 400
+840 840 490
Pool sizes
6
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
>> ASSEMBLY OF THE OCTO POOL STRUCTURE
Fit the 4 half slats (type A - smooth side facing down) together with 4 male/ female slats (type B), grooves facing down,
double tongues facing up (see the detail above).
- Before you begin, familiarise yourself with the
nomenclature enclosed in the “Accessories” kit and the
exploded view (at the end of this notice) that corresponds
to your pool.
- Determine the final orientation of your pool, by preference,
the skimmers should be oriented so that they are facing
into the prevailing winds. Skimmers must be mounted on a
side that starts with a type A slat.
- While assembling the walls, make sure that each slat is fully
engaged before starting on the next.
- You may need to use a hammer and a clamp to remedy any
slight warping of the slats. Do not strike the wood directly,
use the protective brace (provided).
- During assembly, check regularly that the walls are level
and the 4 diagonals are equal in length.
- To avoid the risk of injury or damage to the liner, take care
to eliminate any splinters during and after assembly.
- If you intend to fit your pool with a counter swim unit, you
will need to incorporate the 2 slats specially prepared to
mount this option. .
At this point, fit the skimmer or filtration unit into the
bottom machined slat (type D).
In the case of a filtration unit, fit the 2 slats on either side
of the filtration unit, otherwise, fit the top skimmer slat
(type E) over the bottom skimmer slat (type D). Continue
around the pool with 3 type F slats and 4 type G half-slats
as illustrated.
Attach the finishing profiles (type H) to the exposed edge
of each wall using 4 equally spaced SS rivets (3.1x75 mm)
inserted into holes pre-drilled in the axis.
4
5
6
7
3
Fit together the remaining slats (type B) taking care to
position the slat that will hold the return fitting (type C)
and the machined slat (type D) correctly. The slat that will
hold the return fitting (type C) should be positioned over
4 type B slats + 1 type A slat in the case of a skimmer
and in the case of an autonomous filtration unit. The slat
that will hold the return fitting slat (type C) should be
positioned just underneath the machined slats. The type
D slat is positioned on the same side in the last row of
this step.
7
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
>> ASSEMBLY OF THE OCTO POOL STRUCTURE (contd.)
The wooden brackets will support the coping that will be
mounted after the pool is filled. Pre-drill the wall from
inside the pool then attach each wooden bracket (type l)
using 2 screws (5x100 mm sachet l) taking care to position
them 3 mm below the top of the structure. Remove any
splinters that may have been raised during this process.
The are 3 wooden brackets per side (except the side
holding the skimmer). Position 1 wooden bracket in the
centre of the slat, the other 2 equidistant on either side of
it (distance D2 in the table).
Mount 2 wooden brackets on the wall holding the skimmer or filtration unit. In the case of a skimmer they should
be positioned 75.5 cm apart and equidistant from the
skimmer axis. In the case of a filtration unit, they should
be 50 cm apart.
Screw a mounting plate to the top of each wooden
bracket (wooden bracket kit) . Make sure that each plate
is flush with the top of the walls.
IMPORTANT !
Check that the structure is correctly assembled
before mounting the liner locking track.
To do this:
- use a spirit level to check that the structure is horizontal
around the entire periphery.
- check that the 4 diagonals are equal in length.
Fix any imperfections before continuing.
The liner locking track should be flush with the top of the
wooden structure.
Before mounting the liner locking track, pre-drill using a
Ø 3 mm drill bit.
Avoid over tightening, this could cause the screws to
break through the track.
8 9
10 11
12
8
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
>> ASSEMBLY OF THE OCTO POOL STRUCTURE (contd.)
Mount a corner junction piece (junction+corner blister pack) in each corner using 2 SS screws (bag E) inserted through
the notches intended for this purpose. Make sure that these parts are flush with the top of the pool wall. Each wall will
take a 1.18 m length of track and an additional length that will need to be trimmed to size.
Prepare the 8 additional pieces of track according to the table below. Before making the cuts, check that the total length
of the track is equal to the distance between two corner pieces less 2 mm to allow for the corner pieces. Make sure that
the cuts are straight and clean. Deburr the cuts using the fine grain file.
Fit the long section into the corner piece. Bend the track to facilitate fitting onto the junction piece. Hold the track
in position using a screw 2 cm from each end. Then complete attachment of the track by inserting screws at 20 cm
intervals.
FITTING THE UNDERLAY:
Important!
The ground underneath the underlay should be absolutely flat and free of any bumps or rough areas.
Because of the pressure exerted by the water, even the smallest bump will be visible underneath the liner. After clearing the ground, spread a layer of sand mixed with cement (1 part cement to 7 parts sand) over the floor of the pool and
compact it. This layer should be no more than 1 cm deep. (The sand and cement are not supplied). Unfold the underlay
in the pool taking care to line it up correctly with the corners. Smooth out any wrinkles. The underlay will be slightly
smaller than the pool structure.
13 14
15
16
17 18
9
» INSTALLATION INSTRUCTIONS / OCTO & OCTO+
proswell.fr
>> ASSEMBLY OF THE OCTO+ POOL STRUCTURE
The pool structure is mounted in two stages:
- Stage 1, excavation of the site and installation of the cradles designed to
reinforce the lateral walls. A cradle comprises a cross beam, vertical posts and
metallic plates to be bolted together.
- Stage 2, assembly of the wooden structure and fi tting of the additional items
(liner, coping, etc.).
We recommend that the pool structure be
assembled by two people.
Before you begin, familiarise yourself with
the nomenclature page (enclosed with the
Accessories kit) and the main exploded
view (at the end of this document) that
corresponds to your pool.
You will need to dig shallow trenches to hold the cradles. Make sure that these are parallel to each other and to the A2 axle. The
number of trenches required will depend on the pool model, refer to the illustrations corresponding to your pool. Trenches should be
regular and sized to hold the cradles in the right position. Only one trench is requried for the Octo 460.
Lay the cradle components out beside the trench and fi t them together (using the cradle kit).
Once the cradles have been assembled, place them in the trenches and block them in position using wet compacted sand
if necessary. During this operation, check that the cradles are level, straight, aligned and parallel. Fill the trenches with wet,
compacted sand. Important ! Make sure that the cradles are buried to the correct depth.
19
20
21 22
23 24
L
P L
540 & 640 cm x 120 cm 34 cm 62 cm
540 & 640 cm x 133 cm 20 cm 62 cm
640 cm x 146 cm 20 cm 62 cm
460 cm x 120 cm 34 cm
Cr
oss section of the cement slab
In the case of a cement slab, it is
better to seal the cradles into the
slab and create a peripheral drain.
10
Loading...