Procom Heating MNSD200TBA-BB, MNSD300TBA-BB, MNSD300TBA, MNSD100TBA, MNSD200TBA User Manual

...
VENT-FREE GAS WALL
US
HEATER
OWNER’S OPERATION AND
INSTALLATION MANUAL
BLUE FLAME MODELS MNSD100TBA, MNSD200TBA MNSD300TBA, MNSD100HBA
MNSD200TBA-BB MNSD300TBA-BB
®
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing
property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable va-
pors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re
department.
Installation and service must be performed by a quali­ed installer, service agency or the gas supplier.
WARNING: This appliance is equipped for Natural and
Propane gas. Field conversion is not permitted other than
between natural or propane gases.
our customer service department at 1-866-573-0674, 7:30 am - 4:15 pm CST,
Monday through Friday or email customerservice@usaprocom.com
TABLE OF CONTENTS
Safety ........................................................ 3
Specications ............................................ 4
Qualied Installing Agency ........................ 5
Product Features ....................................... 5
Local Codes............................................... 6
Product Identication ................................. 6
Unpacking.................................................. 6
Water Vapor: A By-Product Of
Unvented Room Heaters ..................... 7
Air For Combustion and Ventilation ........... 7
Installation ................................................. 9
Operation ................................................. 19
Electrical Connection ............................... 22
Electrical Wiring ....................................... 22
Inspecting Heater .................................... 23
Care And Maintenance ............................ 24
Troubleshooting ....................................... 25
Service Hints ........................................... 28
Technical Service..................................... 28
Replacement Parts .................................. 29
Accessories ............................................. 29
Parts ........................................................ 30
Warranty .................................................. 36
SAVE THIS BOOK
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This is an unvented gas-red heater. It uses air (oxygen)
from the room in which it is installed. Provisions for ad-
equate combustion and ventilation air must be provided.
Refer to Air For Combustion and Ventilation section on page 7 of this manual.
WARNING: Improper installation, adjustment, al-
teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assistance
or additional information consult a qualied installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket,* per­manently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with propane or natural
gas. Field conversion by any other means including the use of a kit is not permitted.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
PROCOM HEATING, INC. PATENT INFORMATION
This product may be covered by one or more of the following United States patents:
8,915,239 8,851,065 8,764,436 8,757,202 8,757,139 8,752,541 8,568,136 8,545,216 8,517,718 8,516,878 8,506,290 8,465,277 8,317,511 8,297,968 8,281,781 8,241,034 8,235,708 8,152,515 8,011,920 7,967,006 7,967,007
7,654,820 7,730,765 7,677,236 7,607,426 7,434,447
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200213-01B2

SAFETY

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate, or service this heater. Improper use of this heater can cause serious injury or death
from burns, fire, explosion, electrical shock and carbon
monoxide poisoning.
Only a qualied installer, service
agent, or local gas supplier may install and service this product.
WARNING: Keep the appli-
ance area clear and free from
combustible materials, gasoline, and other ammable vapors and
liquids.
WARNING: This appliance
can be used with propane or
natural gas. It is shipped from the factory adjusted for use with propane.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance
is not convertible for use with
other gases.
DANGER: Carbon monoxide
poisoning may lead to death!
CARBON MONOXIDE POISONING: Early
signs of carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inu­ence of alcohol and those at high altitudes.
NATURAL AND PROPANE/LP GAS: Natural
and Propane/LP gas are odorless. An odor­making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
WARNING: Any change to
this heater or its controls can
be dangerous.
WARNING: Do not use any accessories not approved for use with this heater.
WARNING: Carefully super­vise young children when they are in the room with the heater.
WARNING: Make sure grill guard is in place before running
heater.
WARNING: Due to high tem­peratures, the appliance should
be located out of trafc and away
from furniture and draperies.
WARNING: Heater becomes
very hot when running. Keep children and adults away from
hot surfaces to avoid burns or
clothing ignition. Heater will re­main hot for a time after shutoff.
Allow surfaces to cool before
touching.
WARNING: Do not place
clothing or other flammable
material on or near the appli-
ance. Never place any objects
in the heater.
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3200213-01B
SAFETY
1. Do not place Propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed outdoors.
2. Heaters with a maximum input over 6,000 Btu/Hr shall not be installed in a bathroom. Heaters with a maximum input over 10,000 Btu/Hr shall not be installed in a bedroom.
3. This heater needs fresh air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, pages 7 and 8. If heater keeps shutting off, see Troubleshooting, page 25.
4. Keep all air openings in front and bottom of heater clear and free of debris. This will ensure enough air for proper combustion.
5. If heater shuts off, do not relight until you have provided fresh, outside air. If heater keeps shutting off, have it serviced.
6. Do not run heater:
• Where ammable liquids or vapors are
used or stored.
• Under dusty conditions.

SPECIFICATIONS

7. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
8. Manual Control Models Only: Always run heater with control knob at PILOT/ IGN, LOW (1) or HIGH (5) locked positions. Never set control knob between locked positions. Poor combustion and higher levels of carbon monoxide may result.
9. Do not use heater if any part has been under water. Immediately call a qualied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
10. Turn off and unplug heater and let cool before servicing. Only a qualied service person should service and repair heater.
11. Operating heater above elevations of 4,500 feet could cause pilot outage.
12. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
MODEL MNSD100TBA MNSD200TBA MNSD300TBA
BTU (available) 10,000 20,000 30,000 Ignition Electric Piezo Electric Piezo Electric Piezo Gas Type Using Natural Gas Using Natural Gas Using Natural Gas Pressure Regulator Setting 4" W.C. 4" W.C. 4" W.C. Inlet Gas Pressure*
(inches of water) Gas Type Using Propane Gas Using Propane Gas Using Propane Gas
Pressure Regulator Setting 9.5" W.C. 9.5" W.C. 9.5" W.C. Inlet Gas Pressure*
(inches of water) Heater Dimensions (HxWxD) Carton Dimensions (HxWxD) Heater Weight 14.6 lbs 22.2 lbs 28.1 lbs Shipping Weight 17.6 lbs 26.2 lbs 33.1 lbs
Maximum 9" Maximum 9" Maximum 9"
Minimum 5" Minimum 5" Minimum 5"
Maximum 14" Maximum 14" Maximum 14"
Minimum 11" Minimum 11" Minimum 11"
19 1/8" × 14 1/8" × 6 3/8"
22 ×16 3/4" × 8 1/8"
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23 1/2" × 19 1/4" × 8" 23 1/2" x 26 5/8" x 8"
25 3/4" × 21 3/4" × 9 1/4"
25 3/4" x 28 1/2" x 9 1/4"
200213-01B4
SPECIFICATIONS
MODEL MNSD100HBA MNSD200TBA-BB MNSD300TBA-BB
BTU (available) 10,000 20,000 30,000 Ignition Electric Piezo Electric Piezo Electric Piezo Gas Type Using Natural Gas Using Natural Gas Using Natural Gas Pressure Regulator Setting 4" W.C. 4" W.C. 4" W.C. Inlet Gas Pressure*
(inches of water) Gas Type Pressure Regulator Setting 9.5" W.C. 9.5" W.C. 9.5" W.C. Inlet Gas Pressure*
(inches of water) Heater Dimensions (HxWxD) Carton Dimensions (HxWxD) Heater Weight 14.1 lbs 25.1 lbs 31 lbs Shipping Weight 17.1 lbs 29.1 lbs 36 lbs
Electrical Requirement for Blower Kit (if equipped)
Maximum 9" Maximum 9" Maximum 9"
Minimum 5" Minimum 5" Minimum 5"
Using Propane Gas
Maximum 14" Maximum 14" Maximum 14"
Minimum 11" Minimum 11" Minimum 11"
19 1/8" × 14 1/8" × 6 3/8"
22 ×16 3/4" × 8 1/8"
Voltage • 120 VAC, 60 Hz
Using Propane Gas
23 1/2" × 19 1/4" × 8" 23 1/2" x 26 5/8" x 8"
25 3/4" × 21 3/4" × 9 1/4" 25 3/4" x 28 1/2" x 9 1/4"
Using Propane Gas

QUALIFIED INSTALLING AGENCY

Only a qualied agency should install and replace gas piping, gas utilization equipment or accessories, and repair and equipment ser­vicing. The term “qualied agency” means any individual, rm, corporation, or company that either in person or through a representative is engaged in and is responsible for:

PRODUCT FEATURES

SAFETY PILOT
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air.
2 GAS OPTIONS AVAILABLE
Your heater is equipped to operate on either Propane/LP or Natural gas. The heater is shipped from the factory ready for connect­ing to Propane/LP. The heater can easily be changed to Natural gas by having your quali­ed installer follow the instructions on page 14 and the markings on the heater.
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a) Installing, testing, or replacing gas piping
or
b) Connecting, installing, testing, repairing,
or servicing equipment; that is experienced in such work; that is familiar with all precau­tions required; and that has complied with all the requirement of the authority having jurisdiction.
THERMOSTATIC CONTROL
(Thermostat Models Only)
These heaters have a control valve with a thermostat sensing bulb. This results in the greatest heater comfort and may result in lower gas bills.
5200213-01B

LOCAL CODES

Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02269-9101

PRODUCT IDENTIFICATION

State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural gas-red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
In the State of Massachusetts the gas cock must be a T-handle type. The State of Massachusetts requires that a exible appliance connector cannot exceed three feet in length.
Ignitor Button
Control Knob
Grill
Front Panel
Figure 1 - Vent-Free Gas Heater

UNPACKING

1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipping
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Burner
Heater Cabinet
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
200213-01B6
WATER VAPOR: A BY-PRODUCT OF
UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combus­tion. An unvented room heater produces ap­proximately one (1) ounce (30 mL) of water for every 1,000 BTUs (0.3 KWs) of gas input per hour. Unvented room heaters are recommended as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall
not be installed in a conned
space or unusually tight con­struction unless provisions are provided for adequate combus­tion and ventilation air. Read the following instructions to insure proper fresh air for this and other
fuel-burning appliances in your
home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible. While it is good to make your home energy efcient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation. Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appli­ances.
The following steps will help ensure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.
2. If high humidity is experienced, a dehu­midier may be used to help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
WARNING: This heater shall
not be installed in a room or
space unless the required vol-
ume of indoor combustion air is provided by the method de­scribed in the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or
applicable local codes.
WARNING: If the area in which
the heater may be operated does
not meet the required volume for
indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,
or applicable local codes.
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7200213-01B
AIR FOR COMBUSTION AND VENTILATION
Ventilation
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
12"
Ventilation Grills
Into Adjoining Room,
Grills into Adjoining
Room,
Option 1
Or
Remove Door into Adjoining
Room,
Option 3
12"
Figure 2 - Ventilation Air from Inside
Building
Note: Base not included. Not for use in bed­rooms or bathrooms.
Option 2
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent. Rework worksheet, adding the space of the adjoining unconned space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Ventilated Attic
Crawl Space
Ventilated
To Attic
To
Crawl
Space
Outlet Air
Inlet Air
Outlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
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200213-01B8

INSTALLATION

NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may
run system’s circulating blower
while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
CAUTION: When installing
heater in a home garage
• heater pilot and burner must be at least 18" above oor
• locate heater where moving vehicle will not hit it
WARNING: A qualied ser­vice person must install heater. Follow all local codes.
WARNING: Never install the
heater
• 10,000 Btu/Hr in a bathroom
• over 10,000 Btu/Hr in a bed­room or bathroom (Check local codes.)
• in a recreational vehicle
• where curtains, furniture,
clothing, or other ammable objects are less than 36" from
the front, top, or sides of the heater
• in high trafc areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater
where impurities (such as to­bacco smoke, aromatic candles, cleaning uids, oil or kerosene lamps, etc.) in the air exist, may
cause walls to discolor.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is benecial, installing heater in rooms without enough ventilation air may cause mildew to form too much moisture. See Air for Combustion and Ventilation, pages 7 and 8.
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9200213-01B
CEILING
2" Minimum to Top Surface of Carpeting,
INSTALLATION
CHECK GAS TYPE
Be sure your gas supply is right for your heat­er. Otherwise, call dealer where you bought the heater for proper type heater.
CLEARANCES TO
COMBUSTIBLES
Carefully follow the instructions below. This heater is a freestanding unit designed to be mounted on a wall or set on a base.
WARNING: Maintain the minimum clearances shown in Figure 4. If you can, provide
greater clearances from oor,
ceiling, and joining wall.
36"
6" Minimum From Sides of Heater
Left Side
Tile or Other Combustible Material
FLOOR
Figure 4 - Mounting Clearances as
Viewed From Front of Heater
Minimum
Right Side
FASTENING HEATER TO WALL
Mounting Bracket
The mounting bracket is located on back panel of heater (see Figure 5). It has been taped there for shipping. Remove mounting bracket from back panel.
Mounting Bracket
Figure 5 - Mounting Bracket Location
Removing Front Panel of Heater
1. Remove two screws near bottom corners of lower front panel.
2. Pull bottom of lower front panel forward, then down (see Figure 6).
LOCATING HEATER
This heater is designed to be mounted on a wall. For convenience and efciency, install heater:
1. Where there is easy access for operation, inspection, and service.
2. In the coldest part of room.
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Figure 6 - Removing Front Panel Of
Heater
200213-01B10
INSTALLATION
Methods For Attaching Mounting
Bracket To Wall
Use only the last hole on each end of mount­ing bracket to attach bracket to wall. Attach mounting bracket to a wall only in one of two ways:
1. Attaching to wall stud: This method pro- vides the strongest hold. Insert mounting screws through mounting bracket and into wall studs.
2. Attaching to wall anchor: This method allows you to attach mounting bracket to hollow walls (wall areas between studs) or to solid walls (concrete or masonry).
Decide which method better suits your needs. Either method will provide a secure hold for the mounting bracket.
Marking Screw Locations
1. Tape mounting bracket to wall where heater will be located. Make sure mount­ing bracket is level.
WARNING: Maintain minimum clearances shown in Figure 4, page 10. If you can, provide
greater clearances from oor and
joining wall.
2. Mark screw locations on wall (see Figure
7).
Note: Mark only last hole on each end of
mounting bracket. Insert mounting screws through these holes only.
3. Remove tape and mounting bracket from wall.
3
/4"
6
Min.
Only Insert Mounting Screws Through Last
Adjoining Wall
121/8"
Hole On Each End
Floor
141/2"
Min.
Models: MNSD100TBA & MNSD100HBA
10 5/8"
Min.
Only Insert Mounting Screws Through Last
Hole On Each End
17
3
/8"
1
18
/2"
Min.
Adjoining Wall
Floor
MNSD200TBA, MNSD300TBA
MNSD200TBA-BB, MNSD300TBA-BB
Figure 7 - Mounting Bracket Clearances
Attaching Mounting Bracket To Wall
Note: Wall anchors, mounting screws, and spacers are in hardware package. The hard­ware package is provided with heater.
Attaching to Wall Stud Method
For attaching mounting bracket to wall studs:
1. Drill holes at marked locations using 9/64" drill bit.
2. Place mounting bracket onto wall. Line up last hole on each end of bracket with holes drilled in wall.
3. Insert mounting screws through bracket and into wall studs.
4. Tighten screws until mounting bracket is rmly fastened to wall studs.
Models:
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11200213-01B
Attaching to Wall Anchor Method
For attaching mounting bracket to hollow walls (wall areas between studs) or solid walls (concrete or masonry):
1. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or masonry), drill at least 1" deep.
2. Fold wall anchor as shown in Figure 8.
3. Insert wall anchor (wings rst) into hole. Tap anchor ush to wall.
4. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to “pop” open anchor wings (see Figure 9).
IMPORTANT: Do not hammer anchor key! For thick walls (over 1/2" thick) or solid walls, do not pop open wings.
5. Place mounting bracket onto wall. Line up last hole on each end of bracket with wall anchors.
6. Insert mounting screws through bracket and into wall anchors.
7. Tighten screws until mounting bracket is rmly fastened to wall.
Installing Bottom Mounting Bracket
1. Install bottom bracket to heater bottom with two screws. It may be more conve­nient to remove heater from wall bracket to attach.
2. Place heater on wall mounting bracket.
3. Mark screw locations on wall.
4. Remove heater from mounting bracket.
5. If installing bottom mounting screws into hollow or solid wall, install wall anchors. Follow steps 1 through 4 under Attaching To Wall Anchor Method. If installing bottom mounting screw into wall stud, drill holes at marked locations using 9/64" drill bit.
6. Replace heater onto mounting bracket.
7. Place spacers between bottom mounting holes and wall anchor or drilled hole.
8. Hold spacer in place with one hand. With other hand, insert mounting screw though bottom mounting hole and spacer. Place tip of screw in opening of wall anchor or drilled hole.
9. Tighten both screws until heater is rmly secured to wall. Do not over tighten.
Note: Do not replace front panel at this time. Replace front panel after making gas connec­tions and checking for leaks.
Figure 8 - Folding
Anchor
Figure 9 - Popping
Open Anchor Wings
For Thin Walls
Placing Heater On Mounting
Bracket
1. Locate two horizontal slots on back panel of heater (see Figure 10).
2. Place heater onto mounting bracket. Slide horizontal slots onto stand-out tabs on mounting bracket.
Horizontal Slots
Mounting Bracket (attached
Stand-Out Tab
to wall)
Figure 10 - Mounting Heater Onto
Mounting Bracket
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Front View
Wall
Heater
Spacer
Side View
Figure 11 - Installing Bottom Mounting
Screws
200213-01B12
INSTALLATION
INSTALLATION OF BASE STAND
(If Equipped)
Before installing heater to base, please make sure you have a hardware packet that con­tains the following items:
2 - Base Feet 4 - Sheet Metal Screws
1. Carefully lay heater on its back on a table with the bottom of the heater extending outside the table edge.
2. Attach base feet to heater using sheet metal screws.
Base Feet
Sheet Metal Screws
Figure 12 - Installing Base Feet
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13200213-01B
INSTALLATION
GAS SELECTION
This appliance is factory preset for propane/LP gas. No changes are required for connecting to propane/LP.
Only a qualied installer or service
technician can perform gas selec­tion and connecting to gas supply.
CAUTION: Two gas line in-
stallations at the same time are
prohibited.
CAUTION: To avoid gas leak­age for the gas not being used at the inlet of regulator, a qualied
installer or service technician must use supplied cap.
You will notice a color coded plunger on the inside of the regu­lator. This is normal. When the in-
let connection tting is inserted
and tightened, this plunger will
be pushed back by the tting making all of the adjustments for the gas being supplied. DO
NOT REMOVE THE PLUNGER.
The regulator will not work.
The inlet regulator is color coded
for identication of the correct gas type. Blue is for propane (LP gas) and yellow is for natural gas.
INLET GAS PRESSURE MAX 1/2 PSIG (3.5 KPA)
NG
Gas Connection
Figure 13 - Back of Heater
Yellow Natural Gas Plunger Underneath Metal Cap
Insert Gas Fitting for Natural Gas
Figure 14 - Gas Regulator
Blue Propane/LP Gas Plunger Underneath Dust Cover
Insert Gas Fitting for Propane/LP Gas
FOR PROPANE/LP GAS
INSTALLATION: BLUE
1. Remove blue dust cover.
LPG
Blue Dust Cover
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DO NOT REMOVE
Blue Propane/LP
Plunger
Install Gas Fitting Here
200213-01B14
INSTALLATION
2. Apply thread sealant to the threads on the connection tting. While pushing in, rotate the tting clockwise until the threads engage the regulator. After the tting has been hand tightened into the regulator use a wrench to complete tightening of the tting. Install additional tting to connect to the house supply.
Fitting
supplied
by installer,
may vary.
FOR NATURAL GAS (NG)
INSTALLATION: YELLOW
1. Remove the blue dust cover from the regulator.
Blue Dust Cover
2. Remove the metal cap installed over the NG regulator inlet.
Use only the cap supplied on the regulator. Do not use an off the shelf pipe plug. This can damage the plunger. The supplied regula­tor cap is designed so it will not engage the unused gas type.
4. Apply thread sealant to the threads on the connection tting. While pushing in, rotate the tting clockwise until the threads engage the regulator. After the tting has been hand tightened into the regulator use a wrench to complete tightening of the tting. Install additional tting to connect to the house supply.
DO NOT use an off the shelf 3/8"
NPT pipe plug. This will damage the plungers located inside the regulator.
Metal Cap
3. Install metal cap over LP/Propane regulator inlet. This will keep debris out of regulator.
DO NOT REMOVE
Yellow Natural Gas Plunger
Install Gas Fitting Here
Metal Cap
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DO NOT try to remove the plung­ers from inside the regulator. The
plunger will be pushed back as the tting is installed.
Make sure the type of gas being used is correct. Check to make sure the connection tting is in
the correct inlet on the regula­tor. Refer to Connecting to Gas Supply, page 16.
If you are using natural gas and the pilot will not light, see Troubleshooting, page 25.
15200213-01B
INSTALLATION
CONNECTING TO GAS SUPPLY
WARNING: A qualied ser­vice technician must connect heater to gas supply. Follow all local codes.
WARNING: This appliance
requires a 3/8" NPT (National Pipe Thread) inlet connection to
the pressure regulator.
WARNING: For natural gas, Never connect heater to private
(non-utility) gas wells. This gas is commonly known as wellhead
gas.
WARNING: Do not over-
tighten gas connections.
CAUTION: Use only new,
black iron or steel pipe. Inter­nally tinned copper tubing may be used in certain areas. Check
your local codes. Use pipe of
1/2" diameter or greater to allow
proper gas volume to heater. If pipe is too small, undue loss of pressure will occur.
CAUTION: For propane/ LP gas, never connect heater directly to the gas supply. This heater requires an external
regulator (not supplied). Install the external regulator between
the heater and gas supply. Gas supplier provides external regu­lator for natural gas. The installer provides the external regulator for propane/LP gas.
CAUTION: For natural gas,
check your gas line pressure before connecting heater to gas line. Gas line pressure must be no greater than 9.5" of water. If
gas line pressure is higher, heater regulator damage could occur.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting
into gas piping and/or ttings.
CAUTION: Use pipe joint sealant that is resistant to gas
(Propane/LP or Natural Gas).
Before installing heater, make sure you have the items listed below:
• external regulator for propane/LP unit only (supplied by installer)
• piping (check local codes)
• sealant (resistant to natural gas and pro­pane/LP gas)
• equipment shutoff valve*
• test gauge connection*
• sediment trap
• tee joint
• pipe wrench
• exible gas hose (check local codes)
* A CSA design-certied equipment shutoff valve with 1/8" NPT tap is an acceptable al­ternative to test gauge connection. Purchase the optional CSA design certied equipment shutoff valve from your dealer.
Typical Inlet Pipe Diameters
Use 3/8" black iron pipe or greater. Installa­tion must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 15, page 17).
IMPORTANT: Install an equipment shutoff valve in an accessible location. The equip­ment shutoff valve is for turning on or shutting off the gas to the appliance.
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200213-01B16
INSTALLATION
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
For propane/LP gas, t an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incom­ing gas pressure, heater regulator damage could occur. Install external regulator with
Ground Joint Union
Test Gauge Connection*
Sediment
Trap
* Purchase the optional CSA design-certied equipment shutoff valve from your dealer.
he installer must supply
Tee Joint
Reducer Bushing to 1/8" NPT
1/8" NPT Plug Tap
Tee Joint
Pipe Nipple
Gap
Figure 15 - Gas Connection
3" Minimum
the vent pointing down as shown in Figure
16. Pointing the vent down protects it from
freezing rain or sleet. Install sediment trap in supply line as shown
in Figure 15. Place sediment trap where it is within reach for cleaning. Place sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
3/8" NPT
Pipe Nipple
Equipment Shutoff Valve
Meter (4" W.C.
From External
Regulator (11" W.C.
to 14" W.C. Pressure)
Propane/LP Supply Tank
Natural Gas
From Gas
to 9.5" W.C.
Pressure)
Propane/LP
Figure 16 - External Regulator
with Vent Pointing Down
External Regulator with Vent Pointing Down
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections for leaks after
installing or servicing. Correct
all leaks at once.
Pressure Testing Gas Supply Piping System
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping sys­tem. Pressures in excess of 1/2 PSIG will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
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WARNING: Never use an
open ame to check for a leak.
Apply a mixture of liquid soap
and water to all joints. If bubbles form, there is a leak. Correct all leaks at once.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
17200213-01B
INSTALLATION
4. Check all joints of gas supply piping sys­tem. Apply a noncorrosive leak detection uid to all joints. If bubbles form, there may be a leak.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1.
Close equipment shutoff valve (see Fig­ure 17).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter (natural gas installations, see Figure 18) or from propane/LP tank (propane/LP gas installa­tions, see Figure 19) to equipment shutoff valve. Apply a noncorrosive leak detection uid to all joints. If bubbles form, there is a leak.
4. Correct all leaks at once.
Equipment
Open
Shutoff Valve
Closed
Figure 17 - Equipment Shutoff Valve
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.
Gas Valve
Gas Meter
Equipment Shutoff Valve
Figure 18 - Natural Gas Supply
Gas Valve
Propane/LP Supply Tank
PRESSURE TESTING HEATER GAS CONNECTIONS
1.
Open equipment shutoff valve (see Fig-
ure 17).
2. For natural gas open main gas valve lo­cated on or near gas meter. For propane/ LP gas open propane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to control valve (see Figure 18 or
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Equipment Shutoff Valve
Figure 19 - Propane/LP Fuel Supply
19).
Apply a noncorrosive leak detection
uid to all joints.
Bubbles forming show a
leak.
5. Correct all leaks at once.
6. Light heater (see Operation, page 19). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas Ap- pliance, page 20 or 21).
8. Replace lower front panel.
200213-01B18

OPERATION

FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not fol­low these instructions exactly, a re or explosion may result caus­ing property damage, personal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the
pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the
appliance area for gas. Be sure to smell
next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
MODELS MNSD100TBA, MNSD200TBA, MNSD300TBA,
MNSD200TBA-BB AND MNSD300TBA-BB
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Make sure equipment shutoff valve is fully open.
3. Turn control knob clockwise to the OFF position.
4. Wait ve (5) minutes to clear out any air. Then smell for gas, including near the oor. If you smell gas, STOP! Follow "B" in the safety information above. If you do not smell gas, go to the next step.
5. Turn control knob counterclockwise to the PILOT position. Press in control knob for ve (5) seconds (see Figure 19).
Note: The rst time that the heater is oper-
ated after connecting the gas supply,the control knob should be pressed for about thirty (30) seconds. This will allow air to bleed from the gas system. If pilot does not stay lit, refer to Troubleshooting, pages
25 though 28. Also contact a qualied
service technician or gas supplier for repairs. Until repairs are made, light pilot with match.
• If control knob does not pop up when
released, contact a qualified service technician or gas supplier for repairs.
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualied
service technician. Force or attempted
repair may result in a re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualied service technician to inspect
the appliance and to replace any part of the control system and any gas control
which has been under water.
6. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is attached to the front of burner. The pilot can be seen through the grill. If needed, keep pressing ignitor button until pilot lights.
Note: If pilot does not stay lit, refer to Troubleshooting, pages 25 though 28.
Also contact a qualied service technician
or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 21.
7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. If control knob does not pop up when released, contact a qualied service technician or gas supplier for repairs.
Ignitor Button
Figure 20 - Control Knob in the OFF
Control Knob
Position
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19200213-01B
OPERATION
Note: If pilot goes out, repeat steps 3
through 7. This heater has a safety inter­lock system. Wait one (1) minute before lighting pilot again.
8. Turn control knob counterclockwise to desired heating level. The main burner should light. Set control knob to any heat level between 1 and 5.
THERMOSTAT CONTROL OPERATION
The thermostatic control used on this model differs from standard thermostats. Standard thermostats simply turn the burner on and off. The thermostat used on this heater senses the room temperature. At times the room may
TO TURN OFF GAS TO APPLIANCE
Shutting Off Heater
Turn control knob clockwise to the OFF position.
MODEL MNSD100HBA
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information on page 19.
2. Check that gas supply to heater is on.
3. Push in gas control knob slightly and turn clockwise to the OFF position.
4. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow "B" in the safety information on on page 18. If you do not smell gas, go to the next step.
5. Push in gas control knob slightly and turn counterclockwise to "PILOT/IGN" and press for ve (5) seconds
Note: The rst time that the heater is oper-
ated after connecting the gas supply, the control knob should be pressed for about thirty (30) seconds. This will allow air to bleed from the gas system.
6. With control knob pressed in, push down and release the ignitor button. This will light pilot. If needed, keep pressing ignitor button until pilot lights.
CAUTION: Do not try to ad-
just heating levels by using the
equipment shutoff valve.
exceed the set temperature. If so, the burner will shut off. The burner will cycle back on when room temperature drops below the set temperature. The control knob can be set to any comfort level between 1 and 5.
Shutting Off Burner Only (pilot
Turn control knob clockwise to the PILOT position.
7. Keep control knob pressed for ten (10) seconds after lighting pilot. If pilot goes out, repeat steps 5, 6 and 7.
8. To select the desired heating level, par­tially press down the control knob slightly and rotate counterclockwise . Release the downward pressure on the knob while continuing to turn until the knob locks at the desired setting position. Do not operate between locked positions. Set control knob to desired heating position.
Note: Both HIGH and LOW are locked
positions. You must press in control knob before turning it from these positions.
Ignitor Button Control Knob
Figure 21 - Control Knob in the OFF
stays lit )
OFF
PILOT/IGN
Position
LOW
HIGH
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200213-01B20
OPERATION
TO TURN OFF GAS TO APPLIANCE
Shutting Off Heater
1. Turn control knob clockwise to the OFF position.
2. Turn off all electric power to the appliance if service is to be performed.
MANUAL LIGHTING PROCEDURE
(ALL MODELS)
1. Remove lower front panel.
2. Follow steps 1 through 5 under Lighting Instructions, page 19 or 20.
3. With control knob pressed in, strike match. Hold match to pilot until pilot lights.
4. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds, release control knob. Follow step 8 under Lighting Instructions, page 19 or 20.
5. Replace lower front panel.
Shutting off burner only
Turn control knob clockwise to the PILOT/IGN position.
Natural Gas Burner
Pilot Air Inlet Hole
(pilot stays lit)
Ignitor Electrode
Figure 22 - Pilot Assembly
Thermocouple
Propane/LP Gas Burner
Pilot Air Inlet Hole
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21200213-01B

ELECTRICAL CONNECTION

Grounding Means
Metal Screw
A
Thermostat Switch
FOR HEATERS EQUIPPED WITH A BLOWER
Do not use this heater if any
part of it has been under water. Immediately call a qualied ser-
vice technician to inspect the
replace and replace any part
of the electrical system which
has been under water.
GROUNDING INSTRUCTIONS
This heater is for use on 120 volts. The cord has a plug as shown at A in Figure 23. An adapter as shown at C is available for con­necting three-blade grounding-type plugs to two-slot receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. The adapter should not be used if a three-slot grounded receptacle is available.

ELECTRICAL WIRING

Cover of
Grounding Pin
B
Grounded Outlet Box
C
Adapter
Figure 23 - Grounded Electrical Outlet
Any electrical re-wiring of this appliance must be done by a qualied electrician. This wiring must be done in accordance with local codes and/or in Canada with the current CSA C22.1 Canadian Electrical Code, and for US instal­lations, the National Electrical Code ANSI/
NFPA NO 70.
WARNING: If repairing or replacing any electrical compo­nent or wiring, the original wire routing, color coding and secur-
ing locations must be followed.
CAUTION: Label all wires
prior to disconnection when servicing controls. Wiring errors can cause improper and danger­ous operation.
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WARNING: Never attempt to service heater while it is plugged in, operating, or hot. Burns and
electrical shock could result. Only a qualied service person
should service or repair heater.
Verify proper operation after servicing. If any of the original wire as supplied with the appli­ance must be replaced, it must be replaced with a wire of at least a 105º C temperature rating.
Switch
Black Green White
AUTO O MAN
Motor
200213-01B22
1/2 Glass Height
Yellow
1/2 Glass

INSPECTING HEATER

IMPORTANT: Owner’s should check pilot ame pattern and burner ame pattern often. Incorrect ame patterns indicate the need for cleaning (see Care and Maintenance,
page 24) or service.
WARNING: Only a qualied service person should service and repair heater. This includes maintenance requiring replacement or alteration of components.
PILOT FLAME PATTERN
Figure 24 shows a correct pilot ame pattern. Figure 25 shows an incorrect pilot ame pat­tern. The incorrect pilot ame is not touching the thermocouple. This will cause the ther­mocouple to cool, which shuts the heater off.
If pilot ame pattern is incorrect, as shown in Figure 25
• turn heater off (see To Turn Off Gas to Ap- pliance, page 20 or 21)
• see Troubleshooting pages 25 through 28.
Notice: Do not mistake orange ames with yellow tipping. Dirt or other ne particles enter
the heater and burn causing brief patches of
orange ame.
Natural Gas
Shown
3-3.5" WC
NG
8-11" WC
LP
WARNING: If yellow tipping
Figure 24 - Correct Pilot Flame Pattern
occurs, your heater could pro-
duce increased levels of carbon monoxide. If the burner ame
pattern shows yellow tipping,
follow instructions below.
BURNER FLAME PATTERN
Figure 26 shows a correct burner ame pat­tern. Figure 27 shows an incorrect burner ame pattern. The incorrect burner ame pattern shows yellow tipping of the ame. It also shows the ame higher than 1/2 the heat shield height.
Height
Figure 26 - Correct Burner Flame Pattern Figure 27 - Incorrect Burner Flame Pattern
Natural Gas
Shown
3-3.5" WC
NG
8-11" WC
LP
Figure 25 - Incorrect Pilot Flame Pattern
If burner ame pattern is incorrect, as shown in Figure 27
• turn heater off (see To Turn Off Gas to Ap- pliance, page 20 or 21)
• see Troubleshooting pages 25 through 28.
Tipping
1/2 Glass Height
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23200213-01B
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