Procom SN250TYLA-D, SL250TYLA-D User Manual

COMPACT LP.& NATURAL
GAS VENT-FREE STOVE
OWNER’S OPERATION AND INSTALLATION MANUAL
Do not store, or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT T O DO IF YOU SMELL GAS
Do not try to light any appliance.Do not touch any electrical switch; do not
use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
SN250TYLA-D SL250TYLA-D
Table of Contents
Safety Information Warning......................................2
Air For Combustion & Ventilation...........................4
Installation..................................................................6
Operating Heater.......................................................9
Cleaning & Maintenance........................................11
Trouble Shooting...................................................12
Specifications..........................................................13
Replacement Parts..................................................14
Parts Breakdown &Parts List.................................17
Installing Blower Accessory...................................20
WARNING: If the information in this manual is not followed exactly, a fire or explosion may re-
sult causing property damage, personal injury, or loss of life.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air For Combustion and Ventilation section on page 4 of this manual.
If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or gas supplier.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause in­jury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or gas supplier.
This appliance may be installed in an aftermarket* permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS Water vaporis a by-product of gas combustion.An unvented room heater productes approximately one (1) ounce (30ml) of water for every 1,000 BTU’s (.3KW’s) of gas input per hour. Refer to page 6.
Installer:Please leave these instructions with the consumer
CINTINENT AL APPLIANCE INC
5 Musick 4600 Highlands Parkway S.E.
Irvine SUITE# D/E CA 92618 Smyrna, GA 30080
TOLL-FREE NUMBER: 1-877-886-5989
Consumer: Please retain these instructions for future use.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
SAFETY INFORMATION WARNINGS
IMPORTANT: Read this
owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning:
Early signs of carbon monoxide poisoning resemble the flu with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air immediately! Have heater serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes. Propane/LP Gas: Propane/LP gas is odorless. An odor-making agent is added to Propane/LP gas. The odor helps you detect a Propane/LP gas leak. However, the odor added to Propane/LP gas can fade. Propane/ LP gas may be present even though
no odor exists. Make certain you read and under-
stand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to
this fireplace or its controls can be dangerous.
WARNING: Do not allow fans to
blow directly into the heater. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that al­ter burner flame patterns. Altered burner patterns can cause sooting.
WARNING: Do not use acces-
sories not approved for use with this heater.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects in the fireplace.
Heater becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
Carefully supervise young children when they are in the room with fireplace.
You must operate this heater with the heater screen in place. Make sure heater screen is in place before running heater.
Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place Propane/LP supply tank(s) indoors.
3. If you smell gas
Shut off gas supply.
Do not try to light any appliance.Do not touch any electrical switch;
do not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas
supplier, call the fire department.
4. This heater shall not be installed in a bedroom or bathroom.
5. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.
6. Do not add extra logs or ornaments
such as pine cones, vermiculite, or
rock wool. Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.
7. You must operate this heater with
the heater screen in place. Make sure heater screen is in place before running heater.
8. This heater is designed to be
smokeless. If logs ever appear to smoke, turn off heater and call a qualified service person. Note: During initial operation, slight smoking could occur due to log curing and heater burning manufacturing residues.
9. To prevent the creation of soot,
follow the instructions in the Cleaning and Maintenance Section, pages 11.
10.Before using furniture polish, wax,
carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
11.This heater needs fresh air
ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See the Air for Combustion and Ventilation Section, pages 4 through 5. If heater keeps shutting off, see Troubleshooting, pages 12 .
12. Do not run heater
Where flammable liquids or vapors
are used or stored.
Under dusty conditions.
13.Do not use this heater to cook
food or burn paper or other objects.
14. Do not use heater if any part has
been under water. lmmediately call a qualified service technician to inspect the room heater and to replace any part of the control system, and any gas control which has been under water.
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SAFETY INFORMATION
Continued
15. Turn off and unplug heater and let cool before servicing. Only a qualified service person should service and repair heater.
16. Operating heater above eleva­tions of 4,500 feet could cause pilot outage.
17. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).
18. To prevent performance problems, do not use fuel tank of less than 100 lbs. capacity.
LOCAL CODES
lnstall and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code. ANSZ223.1, also known as NFPA54*. *Available from: American National Standards lnstitute, lnc. 1430 Broadway New York. NY10018 National Fire Protection Association, lnc. Batterymarch Park Quincy. MA 02269 This heater is designed for vent­free operation. State and local codes in some areas prohibit the use of vent-free heaters.
UNPACKING
1. Remove top inner pack.
2. Tilt carton so that fireplace is upright.
3. Remove protective side packaging.
4. Slide fireplace out of carton.
5. Remove protective plastic wrap.
6. Remove screen by lifting and then pulling forward.
7. Remove log set by cutting plastic ties.
8. Carefully unwrap logs.
9. Check for any shipping damage. If
fireplace or logs are damaged, promptly inform dealer where you bought the fireplace from.
PRODUCT FEATURES
SAFETY PILOT
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/ pilot is a required feature for vent­free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
PRODUCT IDENTIFICATION
Decorative Frame
Heater Cabinet
Grill
Logs
Heater Controls (Inside Door)
Figure1-Compact Vent-Free Fireplace
3
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall
not be installed in a confined space or unusually tight construc­tion unless provisions are provided for adequate combustion and ven­tilation air. Read the following in­structions to insure proper fresh air for this and other fuel-burning appliances in your home.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, NFP A 54/ ANSZ 223.1.Section 5.3, Air for Combustion and Ventilation. All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 5 will help you classify your space and provide adequate ventilation.
Confined and Unconfined Space
The National Fuel Gas Code, ANS Z223.1 defines a confined space as
a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the ag­gregate input rating of all appliances installed in that space and an unconfining space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances in­stalled in that space. Rooms com­municating directly with the space in which the appliances are installed*, through openings not furnished with doors, are consid­ered a part of the unconfined space.
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate com­bustion and ventilation air. * Adjoining rooms are communi­cating only if there are doorless passageways or ventilation grills between them.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a) walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm ( 6×10
-11
kg per pa-sec-m2) or less with openings gasketed or sealed and b) weather stripping has been added on windows that open and doors and c) caulking or sealants are ap­plied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings. If your home meets all of the three criteria above, you must pro­vide additional fresh air. See Ven- tilation Air From Outdoors, page 5. If your home does not meet all of the three criteria above, proceed to
Determining Fresh-Air Flow For Heater Location, below.
AIR FOR COMBUSTION AND VENTILATION
DETERMINING FRESH AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length Length Example: Space size 20ft. (length) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
(volume of space)÷50 cu. ft.=(Maximum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space)÷50 cu.ft.=51.2 or 51,200(maximum Btu/Hr the space can support)
Width×Height= cu.ft. (volume of space)
×
16ft. ( width)×8ft. (ceiling height)=2560 cu. ft. (volume of space)
×
width×height).
×
4
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater Btu/Hr Gas water heater* Gas furnace Vented gas heater Gas heater logs Other gas appliances* + Total =
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support) Btu/Hr (actual amount of Btu/Hr used)
Example : 51,200 Btu/Hr(maximum the space can support)
56,000 Btu/Hr(actual amount of Btu/Hr used) The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building (below). B. Vent room directly to the outdoors. See Ventilation Air From Outdoors (below) . C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
WARNING: If the area in which the heater may be operated is smaller than that defined as
Btu/Hr
Btu/Hr
Btu/Hr
Btu/Hr
Btu/Hr
Btu/Hr
Example: Gas water heater 30,000 Btu/Hr Vent-free heater Total = 56,000 Btu/Hr
+ 26,000 Btu/Hr
an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code,
ANS Z223.1, Section 5.3 or applicable local codes.
Ventilation Air From lnside Building
This fresh air would come from an adjoining un­confined space. When ventilating to an adjoining unconfined space, you must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code. NFP A 24/ANS Z223.1. Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the out­doors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, NFPA 54/ANS Z223.1, Section 5.3. Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT:Do not provide openings for inlet or outlet air into attic if attic has a thermostat­controlled power vent. Heated air entering the attic will activate the power vent.
Figure 2 -Ventilation Air from Inside Building
Figure 3 -Ventilation Air from Outdoors
WARNING: Rework worksheet, adding the space of the adjoining unconfined space. The
combined spaces must have enough fresh air to supply all appliances in both spaces.
5
NOTICE: This heater is in­tended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system's circulating blower while using heater. This will help circulate the heat throughout the house . In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualified service person must install heater. Follow all local codes.
WARNING: Never install the heater:
in a bedroom or bathroomin a recreational vehicle where curtains, furniture, clothing,
or other flammable objects are less than 36 inches from the front, top, or sides of the heater
in high traffic areasin windy or drafty areas
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist,may discolor walls.
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling, and adjoining side and back walls.
INSTALLATION
6” Minimum
6” min
Figure 4 -Minimum Clearance to Wall
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew. See Air for Combustion and Ventilation, pages 4 through 5.
CHECK GAS TYPE
Use only the type of gas indicated on the plate. If your gas supply can not meet that requirement, do not install heater. Call dealer where you bought heater from for proper heater type.
CLEARANCES TO COMBUSTIBLES (Vent-Free Operation Only)
Carefully follow the instructions below. This fireplace is a freestanding unit designed to set directly on the floor.
6” min
IMPORTANT: You must maintain minimum wall and ceiling clearances during installation. The minimum clearances are shown in Figure 4. Measure from outermost point of fire­place top.
Minimum Wall and Ceiling Clearances
(see Figure 4) A. Clearances from outermost point of fireplace top to any combustible side wall should not be less than 12 inches. B. Clearances from the fireplace top to the ceiling should not be less than 48 inches.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vaporis a by-product of gas combustion.An unvented room heater productes approximately one (1) ounce (30ml) of wter for every 1,000 BTU’s (.3KW’s) of gas input per hour.
Unvented room heaters are remommended as supplemental heat (a room) rather than a primary heat source (an entire house) .In most supplemental heat application, the water vapor does not create a problem. In most applications, the water vapor enhances humidity atmosphere experience during cold weather.
the low
6
The following steps will help insure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combusion air and circulation air.
2. If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
INSTALLATION
Continued
CONNECTING TO GAS SUPPLY
WARNING: A qualified service person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect heater directly to the gas supply. This heater requires an external regulator (not supplied). lnstall the external regulator between the heater and gas supply.
INSTALLATION ITEMS NEEDED
Before installing heater, make sure you have the items listed below.
piping (check local codes) sealant (resistant to natural or propane/
LP gas)
equipment shutoff valve* test gauge connection* sediment trap see joint pipe wrench flexible gas hose (check local codes)
* A CSA design-certified equipment shutoff valve with 1/8 alternative to test gauge connection. Purchase the optional CSA design-cer­tified equipment shutoff valve and flex hose from your dealer. See Accessories,
page 14.
WARNING: Never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
" NPT tap is an acceptable
The installer must supply an external regulator. The external regulator will re­duce incoming gas pressure. You must reduce incoming gas pressure to between 11 to 14 coming gas pressure, heater regulator dam­age could occur. lnstall external regulator with the vent pointing down as shown in Figure 6. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Only use a new black iron or steel pipe. Internally-tinned cop­per tubing may be used in certain areas. Check your local codes. Use pipe of 1/
2 gas volume to heater. If pipe is too
small, undue loss of pressure will occur.
Installation must include an equipment shutoff valve, union, and plugged 1/8 tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be up­stream from heater (see Figure 7).
inches. If you do not reduce in-
" diameter or greater to allow proper
" NPT
IMPORTANT: Install equipment shutoff valve in an accessible location. The equip­ment shutoff valve is for turning on or shutting off the gas to the appliance. Apply pipe joint sealant lightly to male threads.This will prevent excess seal­ant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION: Use pipe joint sealant that is resistant to liquid petroleum(LP) gas.
We recommend that you install a sedi­ment trap in supply line as shown in Figure 7. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped mat­ter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not in­stalled or is installed incorrectly, heater may not run properly.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting into gas piping and/or fittings.
NG MODELS: 5” to 10.5” W.C. Gas supplier provides external regula­tor for natural gas.
Front View
Side View
Front of heater unit
Gas Regulator Inlet Connection
Figure 5-Gas Regulator Location and Gas Line Access Into Heater Cabinet
Figure 6- External Regulator With Vent Pointing Down
’’
Figure 7 -Gas Connection
* Purchase the optional CSA design-certified equipment shutoff valve and flex hose from your dealer. See Accessories, page 14. ** 11” W.C. pressure is the minimum inlet pressure for purpose of input adjustment.
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