Procom QN300RYLA, QL300RYLA, QN300RYLA-W, QL300RYLA-W User Manual

COMPACT L.P.& NATURAL
GAS VENT-FREE STOVE
OWNER’S OPERATION AND INSTALLATION MANUAL
WARNING: If the information in this manual is not followed exactly,a fire or
QN300RYLA QL300RYLA QN300RYLA-W QL300RYLA-W
WARNING: Improper installation, adjustment, alteration, service or main­tenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional informa­tion consult a qualified installer, service agency, or local gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air For Combustion and Ventilation section on page 5 of this manual.
Continental Appliance Inc./U.S. Office
5 Musick 4600 Highlands Parkway S.E. Irvine Suite# D/E CA 92618 Smyrna GA 30080
Nanjing PRO-COM Electric Appliance Co.,Ltd. #6 Chuangye Road,High New Tech.Zone, Great Bridge Road North,Nanjing,210061,China.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHA T TO DO IF YOU SMELL GAS
Do not try to light any appliance.Do not touch any electrical switch; do not
use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or local ga s supplier.
This appliance may be installed in an aftermarket*, permanently located manufactured (mobile) home, where not prohibited by local codes.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WA TER V APOR:A BY -PRODUCT OF UNVENTED ROOM HEA TERS Water vaporis a by-product of gas combustion.An
unvented room heater produces approximately one (1)ounce (30)ml of water for every 1,000BTU’S (.3KW’S) OF gas input per hour,Refer to papg 7.
TOLL-FREE NUMBER: 1-877-886-5989
Consumer : please retain these instruction for future use.
Installer:Please leave these instructions with the consumer.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
1
Table of Contents
Safety information warnings--------------------3
Air for conbustion & Ventilation----------------5
Installation-------------------------------------------7
Operation Heater---------------------------- -----11
Cleaning and Maintenance-------------------- 13
Specification----------------------------------------15
Troubleshooting---------------------------------- 16
Parts Breakdown & Parts List-----------------18
Log Placing Instructions------------------------22
2
SAFETY INFORMATION WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning:
Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease, anemia, those under the influence of alcohol, and those at high altitudes.
Propane/LP Gas: Propane/LP gas is odorless. An odor-making agent is added to Propane/LP gas. The odor helps you detect a Propane/LP gas leak. However, the odor added to Propane/LP gas can fade. Propane/LP gas may be present even though no odor exists. Natural Gas: Natural gas is odorless. An odormaking agent is added to natural gas. The odor helps you detect a natural gas leak. However, the odor added to natural gas can fade. Natural gas may be present even though no odor exists. Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Do not allow fans to
blow directly into the heater. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
WARNING: Do not use a blower
insert, heat exchanger insert, or other accessory not approved for use with this heater.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects in the fireplace.
Heater becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutoff. Allow surfaces to cool before touching.
Carefully supervise young children when they are in the room with the fireplace.
You must operate this heater with the heater screen in place. Make sure the heater screen is in place before running heater.
Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place Propane/LP supply tank(s) inside structure. Locate Propane/LP supply tank(s) outdoors.
3. If you smell gas
Shut off gas supply.
Do not try to light any appliance.Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas
supplier, call the fire department.
4. This heater shall not be installed in a bedroom or bathroom.
5. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.
6. Do not add extra logs or ornaments
such as pine cones, vermiculite, or
rock wool.Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.
any
7. You must operate this heater with
the heater screen in place. Make sure heater screen is in place before running heater.
8. This heater is designed to be
smokeless. If logs ever appear to smoke, turn heater off and call a qualified service person. Note: During initial operation, slight smoking could occur due to log curing and heater burning manufacturing residues.
9. To prevent the creation of soot,
follow the instructions in Cleaning
and Maintenance
WARNING: Any change to
this fireplace or its controls can be dangerous.
3
SAFETY INFORMATION
Continued
.
10. Before using furniture polish, wax,
carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
11. This heater needs fresh air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, pages 5through 6. If heater keeps shutting off, see Troubleshooting, pages 16 through 17.
12. Do not run heater:
Where flammable liquids or vapors
are used or stored.
Under dusty conditions.
13.Do not use this heater to cook food or burn paper or other objects.
14. Do not use heater if any part has been under water. lmmediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
PRODUCT IDENTIFICATION
15. Turn off and unplug heater and let cool before servicing. Only a
qualified service person should service and repair heater.
16. Operating heater above elevations of 4,500 feet could cause pilot outage.
17. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).
18. To prevent performance problems, do not use Propane/LP fuel tank of less than 100 lbs. capacity.
PRODUCT FEATURES SAFETY PILOT
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
Remote control SYSTEM
This fireplace has a remote transimit­ter.This system requires three batteries, and provides electric power outlet to operate.
LOCAL CODES
lnstall and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSZ 223.1, also known as NFPA 54*. *Available from: American National Standards lnstitute, lnc. 1430 Broadway
New York, NY 10018 National Fire Protection Association, lnc.
Batterymarch Park
Quincy. MA 02269 This heater is designed for vent-free operation. State and local codes in some areas prohibit the use of vent-free heaters.
UNPACKING
1. Remove top inner pack.
2. Tilt carton so that stove is upright.
3. Remove protective side packaging.
4. Slide stove out of carton.
5. Remove protective plastic wrap.
6. Remove two self-tapping screws on the screw , then lift and
pulling forward.
7. Remove log set by cutting plastic ties.
8. Carefully unwrap log.
9. Check for any shipping damage. If stove or log is damaged, promptly inform dealer where you bought stove.
Stove Cabinet
Screen
Log
Heater Control
Figure1- Vent Free LP/NG Gas Stove
4
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater
shall not be installed in a confined space or unusually tight con­struction unless provisions are provided for adequate combus­tion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your
home.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from
National Fuel Gas Code, NFPA 54/ ANSZ 223.1,Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 5 through 6 will help you classify your space and provide adequate ventilation.
Confined and Unconfined Space
The National Fuel Gas Code, ANS Z223.1 defines a confined space as a
space whose volume is less than 50 cubic feet per 1,000 Btu per hour
3
(4.8 m input rating of all appliances installed in that space and an unconfining space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passage­ways or ventilation grills between them.
per kw) of the aggregate
3
per kw) of the
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is defined as construction where: a) walls and ceilings exposed to the
outside atmosphere have a continuous water vapor retarder with a rating of one perm (6 per pa-sec-m openings gasketed or sealed
b) weather stripping has been added
on openable windows and doors
and
c) caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at
other openings. If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors. If your home does not meet all of the three criteria above, proceed to
Determining Fresh-Air Flow For Heater Location.
2
) or less with
×10
-11
kg
and
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length Length Example: Space size 20ft. (length) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
(volume of space)÷50 cu. ft.=(Maximum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space)÷50 cu.ft.=51.2 or 51,200(maximum Btu/Hr the space can support)
Width×Height= cu.ft. (volume of space)
×
16ft.(width)×8ft. (ceiling height)=2560cu. ft. (volume of space)
×
width×height).
×
5
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater Gas water heater* Gas furnace Vented gas heater Gas heater logs Other gas appliances* + Total =
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support) Btu/Hr (actual amount of Btu/Hr used)
Example : 51,200 Btu/Hr(maximum the space can support)
56,000 Btu/Hr(actual amount of Btu/Hr used) The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building. B. Vent room directly to the outdoors. See Ventilation Air From Outdoors . C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANS Z223.1, Section 5.3 or applicable local codes.
Btu/Hr
Btu/Hr
Btu/Hr
Btu/Hr
Btu/Hr
Btu/Hr
Btu/Hr
Example: Gas water heater 30,000 Btu/Hr Vent-free heater Total = 56,000 Btu/Hr
+ 26,000 Btu/Hr
Ventilation Air From lnside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12 on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the
National Fuel Gas Code. NFPA 54/ANS Z223.1, Sec­tion 5.3, Air for Combustion and Ventilation for re-
quired size of ventilation grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12 these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, NFPA 54/ANS
Z223.1, Section 5.3, Air for Combustion and Ventilation
for required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
" of the ceiling and one within 12" of the floor
" of the ceiling and one within 12" of the floor. Connect
WARNING: Rework worksheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Figure 2 -Ventilation Air from Inside Building
outlet
Figure 3 -Ventilation Air from Outdoors
6
WA TER VAPOR:A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is by-product of gas combustion.an unvented room heater prodrces approximately one (1) ounce (30ml) of water for every 1, 000BTU’s (.3kw’s) of gas input per hour. Unvented room heaters are recom­mended as supplemtal heat (a room) rather that a primary heat source(an entire house) in most supplemental heat applications,the water vapor does not create a problem ,in most applications the water vapor enhances the low humidity atmosphers experienced during cold weather. The following steps will help insure that water vapor does not become a problem.
1. Besure the heater is sized prop­erly for the application,including ample combustion air and circula­tion of the air.
2.If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.
3.Do not use an unvented room heater as the primary heat source.
INSTALLATION
12
12
WARNING: A qualified service person must install heater. Follow all local codes.
WARNING: Never install the heater
in a bedroom or bathroomin a recreational vehicle
where curtains, furniture, clothing,
or other flammable objects are less than 42 inches from the front, top, or sides of the heater
in high traffic areasin windy or drafty areas
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling, and adjoining side and back walls.
Figure 4 -Minimum Clearance to Wall and Ceiling
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 5 through 6.
7
CHECK GAS TYPE
Be sure your gas supply is right for your heater. Otherwise, call dealer where you bought the heater for proper type heater.
CLEARANCES TO COMBUSTIBLES (Vent-Free Operation Only)
Carefully follow the instructions below. This stove is a freestanding unit designed to set directly on the floor.
IMPORTANT: You must maintain minimum wall and ceiling clearances during installation. The minimum clearances are shown in Figure 4. Measure from outermost point of stove top.
Minimum Wall and Ceiling Clearances
(see Figure 4) A. Clearances from outermost point
of stove top to any combustible side wall should not be less than 24 inches.
B. Clearances from outermost point of
stove top to any combustible back wall should not be less than 10 inches (lncludes corner installations).
C. Clearances from the stove top to
the ceiling should not be less than 48 inches.
CONNECTING TO GAS SUPPLY
WARNING: A qualified ser­vice person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect heater directly to the gas supply. This heater requires an external regulator (not supplied). lnstall the external regulator between the heater and gas supply.
The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to rating incoming gas pressure, heater regulator damage could occur. lnstall external regulator with the vent pointing down as shown in Figure 6. Pointing the vent down protects it from freezing rain or sleet.
Figure 5 -Gas Regulator Location and Gas Line Access Into Stove Cabinet
inches of water. If you do not reduce
Propane/LP
Supply Tank
Figure 6 -External Regulator With Vent Pointing Down
NG Models: 5”-10.5” W.C. Gas supplier provides external regulator for natural gas.
INST ALLATION ITEMS NEEDED
Before installing heater, make sure you have the items listed below.
piping (check local codes) sealant (resistant to propane/LP gas) equipment shutoff valve* test gauge connection* sediment trap tee joint pipe wrench flexible gas hose.(check local codes)
*A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories.
purchase
Figure 7 -Gas Connection
* Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories. ** Minimum inlet pressure for purpose of input adjustment.
8
WARNING: Never connect
E
t
Propane/LP Supply Tank
Extemal Regulotor
heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local
codes. Use pipe of 1/2 greater to allow proper volume gas
to heater. If pipe is too small, undue loss of pressure will occur.
Installation must include an equip­ment shutoff valve, union, and plugged 1/8 tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 7).
IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance. Apply pipe joint sealant lightly to male threads.This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION: Use pipe joint sealant that is resistant to gas (PROPANE or NG).
" NPT tap. Locate NPT
" diameter or
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting into gas piping and/or fittings.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure external regulator has been installed be­tween gas supply and heater. See guidelines under Connecting to Gas Supply.
Figure 8 -Equipment Shutoff Valve
Pressure Testing Gas Supply Piping System
Test Pressures In Excess Of 1/2 PSIG(3.5kPa)
1. Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 PSIG will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either using compressed air or opening gas supply tank valve.
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
Pressure Testing Heater Gas Connections
1. Open equipment shutoff valve (see Figure 8).
We recommend that you install a sediment trap in supply line as shown in Figure 7. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed incorrectly, heater may not run properly.
quipment Shu
Figure 9.1 -Checking Gas Joints
9
2. Open gas supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to control valve (LP GAS see Figure 9.1 NATURAL GAS see Figure 9.2). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operating Heater). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off
Gas Appliance).
Test Pressures Equal To or Less Than 1/2 PSIG(3.5 kPa)
1. Close equipment shutoff valve (see Figure 8).
2. Pressurize supply piping system by either using compressed air or opening natural supply tank valve.
3. Check all joints from gas meter to equipment shutoff valve(see Figure 9). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury.
CAUTION: After installation and periodically thereafter, check to ensure that no flame comes in contact with any log. With the heater set to High, check to see if flames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contacting logs will create soot.
Figure 10 -Installing Log Set
It is very important to install the logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.
Place log set on grate to fit as illustrated in Figure 10. Make sure log sits flat on firebox floor (see Figure 10).
IMPORTANT: Make sure log does not cover any burner ports (see Fig­ure 11).
Also, see log placing instructions.
Figure 9.2 -Checking Gas Joints
Figure 1 1 -Installing Log Set (T op View)
10
OPERATING HEATER
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which
must be lighted by control system, When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT T O DO IF YOU SMELL GAS
SEE WARNING in Page 1 for proper instructiors.
C. Use only your hand to push in control knob. Never use tools. If the the appli ance could not operate , don't try to repair it, Call a qualified service technician or gas supplier.Forced or at­tempted re-pair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Imme­diately call a qualified service techni­cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water. TO TURN OFF GAS TO APPLIANCE
Shut off heater
1. Press the IGN/OFF button of transmitter.
2.Set the Switch on OFF location.(See Figure12-2) Shutting off burner only( pilot stay lit)
1.press the BURNER to set flame OFF select
Figure 12-1 Emergency Button location
If you didn’t receive or mis-place your remote transimitter,you can press the emergency button by a pitch rod to operate remote automatically on or off (see fig 12-2)
Figure 12-2 On/Off Switch
OPERATING INSTRUTION OF
REMOTE-CONTROLLED BUNER
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information, page 2.
2. Make sure equipment shutoff valve is fully open.
NOTICE: During initial opera­tion of new will give off a paper-burning smell. Orange flame will also be present. Open a window to vent smell. This will only last a few hours.
CAUTION: Do not try to adjust heating levels by using the equipment shutoff valve.
Fig 13 Front of the Transmitter
fireplace, burning logs
11
OPERATING
HEATER
Continued
Fig 14 Back of the Transmitter
OPERATIONS OF
REMOTE TRANSMITTER
1.Install three AAA SIZE batteries in the bat­tery holder. The initial start-up on the LCD is: SET TEMP is 77°F, ROOM TEMP is 77°F, clock is AM12: 00, burner is on “OFF” select, and fan is on “AUTO” select. Divide Points of hour and minute are flashing (i.e. the timer is operating).
Fig 25 Initial start-up on the LCD
2.Clock setting: Press CLOCK button on the remote transmitter panel to select item (hour, minute). The selected item is flashing. Press
¡ø¡ø
oo
rr
¨‹¨‹
¡ø
o
r
¨‹to change to the correct actual hour
¡ø¡ø
oo
rr
¨‹¨‹
¡ø¡ø
oo
rr
¨‹¨‹
tt
(s); Press rect minute(s), then press CLOCK button again, time setting is finished.
3. When in operation, point the remote trans­mitter to the remote receiver on the burner in a maximum distance of 20 feet without any obstruction between them.
¡ø
¡ø¡ø
oo
o
r
¨‹
t
o change to the cor-
oo
rr
¨‹¨‹
tt
oo
Fig16 Control board
OPERATIONS OF
BURNER
1.Plug-in 110V electrical outlet, you will hear a high pitch sound and power light (red) on the front will be lit that indicates that the burner is ready to be operated. Before plugging in the outlet make sure that the appliance is connected to the gas supply, then continue to the next step.
2.Point directly the remote transmitter to the burner. Press IGN/OFF button, the electric spark starts igniting the pilot and operation light (green) on the front will be lit. Wait five (5) minutes to clear out any air. If you smell gas. STOP! Please check the gas connection. There are three selections: “AUTO” “MAN” and “OFF”
a.auto select of main burner:
Press BURNER button, the flame is
¡ø¡ø
on “AUTO” select. Press temperature. If the room temperature is two degree lower than the set temperature on the remote, the main burner will turn on until the surrouding temperature is two degree higher than the set temperature. Once it reaches temperature on the remoter, the main burner will automatically shut off.
Fig17 “AUTO” select
¡ø or
¡ø¡ø
¨‹¨‹
¨‹to set
¨‹¨‹
(Note: on the auto select of main burner, the main burner does not respond imm-ediately to the set tempera­ture until about one minute later.)
b.manual select of main
burner:
Press BURNER button, the flame is on “MAN” select. At this selection, the main burner will keep working no matter what the temperature is set at. If there is a need to shut off the main burner, just press the “BURNER” button to make the
burner on the “OFF” select.
c.shut off the main burner:
the main burner is on “OFF” selection,. The main burner will shut off.
OPERATIONS OF
TIMING
1.Auto on:
when the burner is in a state of readiness. Transmitter and burner is off.
¡ø¡ø
Press TIMER button. Then press change to the scheduled time, then press the TIMER button again, the TIMER starts timing and the TIMER is flashing and the operation light(green) begin flashing. When the timer goes on the scheduled time, the burner opens automatically.
¡ø or
¡ø¡ø
¨‹¨‹
¨‹
¨‹¨‹
2.Auto off:
when the burner is in operation, press
¡ø¡ø
TIMER button. Then press change to the scheduled time, then press the TIMER button again, the TIMER starts timing and the TIMER is flashing and the operation light begin flashing. When the timer goes on the scheduled time, the burner closes automatically.(See Fig 14)
¡ø or
¡ø¡ø
¨‹¨‹
¨‹ to
¨‹¨‹
OPERATIONS OF
TURN-OFF
1.Manual turn-off: when the heater is in operation, press the IGN/OFF button to shut off the heater.
2.Auto turn-off: refer to the second step of “Operations of Timing”
12
3.After completion of the above­mentioned two steps, the transmitter is kept in a state of readiness. If the appliance doesn’t working for a period time, just pull out the plug from the 110V electrical outlet.
OPERATIONS OF
KEY-PRESS LOCKING
1.Key press locking:
when the burner is in operation or the transmitter is in a state of readiness, just press LOCK button on the operating panel, there will be a “ ” symbol on the LCD. If any button is pressed now, the burner will not react at all.
2.Key-press unlocking:
when the burner is in a state of key-
¨‹¨‹
press locking, first press press LOCK button to unlock it (Child proof-See Fig17)
¨‹ , then
¨‹¨‹
OPERATIONS OF
FAN
There are three selections: “AUTO” “MAN” and “OFF”.When pushing the “FAN” button on the “AUTO” select, the fan will be controlled by the thermostat on the fan blower unit. On the “MAN” select, the fan will be kept in operation.To stop the operation, push the “FAN”button to “OFF”select. (See Fig17)
Figure 19 -Incorrect Pilot Flame Pattern
BURNER FLAME PATTERN
Figure 20 shows a correct burner flame pattern. Figure 21 shows an incorrect burner flame pattern. If burner flame is incorrect: Turn heater off (see TO TURN OFF GAS TO APPLIANCE) See troubleshooting
Figure 20-Correct Flame Pattern with Control Knob Set to High Flame
sensing bulb from the clip, then disco­nnect the wires to free to control module from its mounting location . Note: Do not confuse the mark on the each wire.
2. Remove two screws and hex nuts, take out the control module. When in­stalling , reverse the steps above. (See Figure 22 and Figure 26)
Figure 22- Control Model
DISCONNECT FAN
1. Remove screws from the fan bracket panel , pull the fan bracket panel out to remove. Then disconne­ct two wires free to fan.
2. Mark or tag each wire removed for its exact reconnection. Remove the four screws from the fan .when installing , reverse the steps above. (See Figure 23 and Figure 26)
INSPECTING BURNERS
Check pilot flame pattern and burner flame patterns often.
PILOT FLAME PATTERN
Figure 18 shows a correct pilot flame pattern. Figure 19 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple.This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down. If pilot flame pattern
is incorrect, as shown in Figure 19. Turn heater off (see TO TURN OFF GAS TO APPLIANCE) see troubleshooting
Figure 18 -Correct Pilot Flame Pattern
Figure 21 -Incorrect Flame Pattern with Control Knob Set to High Flame
CLEANING AND MAINTENANCE
WARNING: Disconnect power be-
fore attempting any maintenance or cleaning to reduce the risk of fire , elec­tric shook or personal injury. Turn off heater and let cool before cleaning.
CAUTION:
disconnection
controls
improper and dangerous operation.
Verify proper operation after servicing.
DISCONNECT WIRNG OR CONTROL MODULE
1. Remove screws from the rear control panel , take out thermostat
Label all wires prior to
when servicing
.
Wiring errors can cause
13
Figure 23- Fan
CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
CAUTION: You must keep
control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning flame. Keep these holes clear of dust, dirt, lint, and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualified service person.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store, or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position. If using compressed air in a can, please follow the directions on the can. If you don't follow directions on the can, you could damage the pilot assembly.
1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on injector holder for dust and dirt (See Figure 24).
3. Blow air through the ports/slots and holes in the burner.
4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly (see Figure 25). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
Burner
Figure 25-Pilot Inlet Air Hole
MAIN BURNER
Periodically inspect all burner flame holes with the heater running. All slotted burner flame holes should be open with yellow flame present. All round burner flame holes should be open with a small blue flame present. Some burner flame holes may become blocked by debris or rust, with no flame present. If so, turn off heater and let cool. Either remove blockage or replace burner. Blocked burner flame holes will create soot.
CABINET
Air Passageways
Use a vacuum cleaner or
pressurized air to clean.
Exterior
Use a soft cloth dampened with a
mild soap and water mixture. Wipe the cabinet to remove dust.
LOGS
If you remove logs for cleaning,
refer to Installing Logs to properly replace logs.
Replace logs if broken or chipped
(dimesized or larger).
REPLACEMENT PARTS NOTE:
Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
PARTS UNDER W ARRANTY
Contact authorized dealers of this product. If they can't supply original replacement part(s) call the number on the back of manual. when contacting your dealer or PRO-COM, have ready:
Your nameYour addressModel and serial numbers
of your heater
How heater was malfunctioningType of gas used (propane/LP or
NG)
Figure 24 -Injector Holder on Outlet Burner Tube
Figure 26-
14
Purchase dateUsually, we will ask you to
return the defective part to the factory. Warranty card.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product or Parts Central. If they can’t supply original replacement part(s) call PRO-COM’s toll-free number on the front page.
ACCESSORIES
Purchase these heater accessories from your local dealer or Parts Central. This part is not currently available from PRO-COM.
EQUIPMENT SHUTOFF V ALVE-
Equipment shutoff valve with 1/8" NPT tap.
FLEXILBE HOSE
Flexibe gas hose is used for connect­ing the heater to gas supply.
the flex hose must approved by CSA .
SPECIFICATIONS
QL300RYLA QN300R YLA QL300RYLA-W QN300R YLA-W
Btu(Variable) Gas Type LP Gas Natural Gas Ignition Automatic Automatic Manifold Pressure 8"W.C. 3"W.C. Inlet Gas Pressure (In. of water)* Maximum 14" 10.5" Minimum 11" 5" Dimensions, Inches (H×W×D) Heater 25 4/5"×32 1/4” ×13" 25 4/5"×32 1/4” ×13" Carton 25 1/8"×34 1/8” ×12 7/8” 25 1/8"×34 1/8” ×12 7/8” Weight, lbs Stove 74 74 Shipping 83 83 voltage 120 120
watt 32 32
*For purposes of input adjustment
15
TROUBLESHOOTING
WARNING:Make sure that power
is turn off before proceeding....
OBSERVED PROBLEM POSSIBLE CAUSE
No spark when press in ignition button
When pressing the button of ignitor button is pressed, there is spark at ODS/pilot but no ignition
WARNING: T urn off and let cool before servicing. Only a qualified service person should service and repair fireplace.
1. No power to heater
2. No battery in transmitter or battery isn’t correctly assembly
1. Gas supply turned off or equip­ment shut off valve closed
2. Air in gas lines when installed.
3. Depleted gas supply
4. ODS/pilot is clogged
5. Gas regulator setting is not correct
6. Pilot electrude position is not correct
7. Wire is not correct or loosen 8 Gas valve is damage
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/ pilot unit.
REMEDY
1. Check the electric power
2. Place or replace the battery.
1. Turn on gas supply or open equipment shutoff valve
2
Press ON/OFF button again
2.
until air is removed .
3. Contact local propane/LP gas company
4 Clean ODS/pilot (see Cleaning and Maintenance,page 13 ) or replace ODS/pilot assembly
5. Replace gas control
6. Replace Pilot
7. Check the wine and make wine correct.
8. Replace gas valve
ODS/pilot lights but flame is continuous igniting and the main burner couldn’t be lit.
Burner does not light after ODS/pilot is lit
1. Thermocouple connection loose at control board
2. Pilot flame not touching
thermcouple which allows thermo­couple to cool, causing pilot flame to go out. This problem could be caused by one or both of the following A) Low gas pressure B) Dirty or partially clogged ODS/ pilot
3. Thermocouple damaged
4. Control valve damaged
1. Burner orifice clogged
2. Inlet gas pressure is too low
3. Burner orifice diameter is too
small
4. Thermocouple leads discon-
nected or improperly connected
5. Burners will not come in
remote position
1. Hand tighten until snug, then tighten 1/4 turn more.
2. A) Contact local propane/LP gas company.
B) Clean ODS/pilot (see Cleaning
and Maintenance, page 13) or
replace
ODS/pilot assembly
3. Replace thermocouple
4. Replace control valve
1.Clean burner (see Cleaning
and Maintenance, page 13) or replace burner orifice.
2. Contact local propane/LP
gas company
3. Replace burner orifice
4. Reconnect leads (see wiring
diagram)
5. Replace battery in transmitter
and receiver
16
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Delayed ignition burner
Burner backfiring during combustion
Slight smoke or odor during initial operation
Dark residue on logs or inside of fireplace
Heater produces a clicking/ticking noise just after burner is lit or shut off
POSSIBLE CAUSE
1. Manifold pressure is too low
2. Burner orifice clogged
1. Damaged burner
2. Gas regulator defective
1. Residues from manufacturing processes
2. Not enough air
3. Gas regulator defective
1. Improper log placement
2. Air holes at burner inlet blocked
3. Burner flame holes blocked
1. Metal expanding while heating or contracting while cooling
REMEDY
1. Contact local gas company
2. Clean burner (see Cleaning and Maintenance, page 13)
1. Clean burner orifice (see Cleaning and Maintenance, page
13)
2. Replace gas regulator
1. Problem will stop after a few hours of operation
2. Check burner for dirt and debris. If found, clean burner (see Cleaning and Maintenance, page
13)
3. Replace gas regulator
1. Properly locate logs (see installing logs, page 26)
2. Clean out air holes at burner inlet.
Periodically repeat as needed.
3. Remove blockage or replace burner
1. This is common with most
heaters. If noise is excessive, contact qualified service person
17
ILLUSTRATED PARTS BREAKDOWN
QL300RYLA QN300RYLA QL300RYLA-W QN300RYLA-W
18
PARTS LIST
QL300RYLA QN300RYLA QL300RYLA-W QN300RYLA-W
19
ILLUSTRATED PARTS BREAKDOWN
QL300RYLA QN300RYLA QL300RYLA-W QN300RYLA-W
20
PARTS LIST QL300RYLA
QN300RYLA QL300RYLA-W QN300RYLA-W
21
PLACING INSTRUCTION
Follow the procedures below and the instruction drawings to put log sets in place to the gas stove(indoor vent-free).
THE LOG’S PACKAGE IS LOCATED INSIDE THE UNIT
THEN REMOVE SCREEN AND TAKE OUT THE LOG’S PACKAGE
FIRST REMOVE TWO TOP SCREWS FROM SCREEN
BOTTOM PANEL
NOTICE: THE CORRECT POSITION OF THE LOGS SHOULD NOT IM­PINGE ON THE FLAME.
22
Q SERIES LOG SET
INSTALLATION INSTRUCTIONS
23
INSTALLATION INSTRUCTIONS FOR LOG SETS
1. All logs
FIG(1)
FIG(2)
STEP 1: Install the log 1 on the left rear angle iron. see FIG(2)
FIG(3)
FIG(4)
STEP 2: Install the log 2 on the right rear angle iron. see FIG(3)
STEP 3: Install the log 3 on the front angle iron. See FIG(4).
1
24
STEP 4: Insert the pinhole on the upper part of log 4 into the pin on the left side of log 1. Place the lower part of log 4 on the flat roof at the left side of log 3 See FIG(5).
FIG(5)
FIG(6)
STEP 4: Insert the pinhole on the upper part of log 5 into the pin on the log 2. Place the lower part of log 5 on the flat roof at the left side of log 3 . See FIG(6).
25
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