Procom QN300TYLA, QL300TYLA, QN220TYLA, QL220TYLA Owner's Operation And Installation Manual

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OWNER’S OPERATION AND INSTALLATION MANUAL
COMPACT L.P.& NATURAL
GAS VENT-FREE STOVE
WARNING: If the information in this
WARNING: This is an unvented gas­fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air For Combustion and Ventilation section on page 4 of this manual.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause in­jury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or local gas supplier.
This appliance may be installed in an aftermarket*, permanently located manufactured (mobile) home, where not prohibited by local codes.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
QN300TYLA QL300TYLA
QN220TYLA QL220TYLA
Table of Contents
Safety information warnings----------------------2 Air for conbustion & Ventilation-----------------4 Installation----------------------------------------------6 Installing Blower Accessory---------------------10 Operation Heater------------------------------------12 Troubles hooting-------------------------------------15 Parts Breakdown & Parts List------------------18 Log Placing Instructions--------------------------22
CINTINENT AL APPLIANCE INC
5 Musick 4600 Highlands Parkway S.E. Irvine Suite # D/E CA 92618 Smyrna, GA 30080
TOLL-FREE NUMBER: 1-877-886-5989
Consumer : please retain these instruction for future use.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHA T TO DO IF YOU SMELL GAS
Do not try to light any appliance.Do not touch any electrical switch; do not
use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or local ga s supplier.
WATER VAPOR:A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vaporis a by-product of gas combustion.An unvented room heater produces approximately one(1)ounce (30)ml of water for every 1,000BTU’S (3KW’S) OF gas input per hour,Refer to papg 6.
Installer:Please leave these instructions with the consumer.
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IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
SAFETY INFORMATION WARNINGS
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning:
Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease, anemia, those under the influence of alcohol, and those at high altitudes. Propane/LP Gas: Propane/LP gas is odorless. An odor-making agent is added to Propane/LP gas. The odor helps you detect a Propane/LP gas leak. However, the odor added to Propane/LP gas can fade. Propane/LP gas may be present even though no odor exists. Natural Gas: Natural gas is odorless. An odor-making agent is added to natural gas. The odor helps you detect a natural gas leak. However, the odor added to natural gas can fade. Natural gas may be present even though no odor exists. Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to
this fireplace or its controls can be dangerous.
WARNING: Do not allow fans to
blow directly into the heater. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
Do not place clothing or other flammable material on or near the appliance. Never place any objects in the fireplace.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
WARNING: Do not use a blower
insert, heat exchanger insert, or other accessory not approved for use with this heater.
Heater becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutoff. Allow surfaces to cool before touching.
Carefully supervise young children when they are in the room with the fireplace.
You must operate this heater with the heater screen in place. Make sure the heater screen is in place before running heater.
Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place Propane/LP supply tank(s) inside
any
structure. Locate Propane/LP supply tank(s) outdoors.
3. If you smell gas
Shut off gas supply.
Do not try to light any appliance.Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas
supplier, call the fire department.
4. This heater shall not be installed in a bedroom or bathroom.
5. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.
6. Do not add extra logs or ornaments
such as pine cones, vermiculite, or rock wool.Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.
7. You must operate this heater with
the heater screen in place. Make sure heater screen is in place before running heater.
8. This heater is designed to be
smokeless. If logs ever appear to smoke, turn heater off and call a qualified service person. Note: During initial operation, slight smoking could occur due to log curing and heater burning manufacturing residues.
9. To prevent the creation of soot,
follow the instructions in
Cleaning
and Maintenance.
10. Before using furniture polish, wax,
carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
11. This heater needs fresh air
ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See
Air for Combustion
and Ventilation,
pages 4 through 5.
If heater keeps shutting off, see
Troubleshooting
, pages 15
through 17.
12. Do not run heater:
Where flammable liquids or vapors
are used or stored.
Under dusty conditions.
13.Do not use this heater to cook
food or burn paper or other objects.
14. Do not use heater if any part has
been under water. lmmediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
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SAFETY INFORMATION
Continued
15. Turn off and unplug heater and let cool before servicing. Only a
qualified service person should service and repair heater.
16. Operating heater above elevations of 4,500 feet could cause pilot outage.
17. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).
18. To prevent performance problems, do not use Propane/LP fuel tank of less than 100 lbs. capacity.
LOCAL CODES
lnstall and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSZ 223.1, also known as NFPA 54*. *Available from: American National Standards lnstitute, lnc. 1430 Broadway
New York, NY 10018 National Fire Protection Association, lnc.
Batterymarch Park
Quincy. MA 02269 This heater is designed for vent-free operation. State and local codes in some areas prohibit the use of vent-free heaters.
UNPACKING
1. Remove top inner pack.
2. Tilt carton so that stove is upright.
3. Remove protective side packaging.
4. Slide stove out of carton.
5. Remove protective plastic wrap.
6. Remove screen by lifting and then pulling forward.
7. Remove log set by cutting plastic ties.
8. Carefully unwrap log.
9. Check for any shipping damage. If stove or log is damaged, promptly inform dealer where you bought stove.
PRODUCT FEATURES SAFETY PILOT
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
PRODUCT IDENTIFICATION
Figure1- Vent Free LP/NG Gas Stove
State of Massachusetts: The
installation must be made by a li­censed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natu­ral gas-fired supplemental room heat­ers shall provide to each purchaser a
copy of 527 CMR 30 upon sale of the
unit. In the state of Massachusetts, unvented propane or nature gas-fired space heaters shall be prohibited in bedrooms and bathrooms.
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AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not
be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from
National Fuel Gas Code, NFPA 54/ ANSZ 223.1,Section 5.3
,
Air for
Combustion and Ventilation
. All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 5 will help you classify your space and provide adequate ventilation.
Confined and Unconfined Space
The National Fuel Gas Code, ANS Z223.1
defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4. 8 m
3
per kw) of the aggregate in­put rating of all appliances installed in that space and an unconfining space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m
3
per kw) of the aggre­gate input rating of all appliances in­stalled in that space. Rooms com­municating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
* Adjoining rooms are communicat­ing only if there are doorless pas­sageways or ventilation grills be­tween them.
Unusually Tight Construction
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if Y ou Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
×
width×height).
Length
×
Width×Height= cu.ft. (volume of space)
Example:
Space size 20ft. (length)×16ft.(width)×8ft. (ceiling height)=2560cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
(volume of space)÷50 cu. ft.=(Maximum Btu/Hr the space can support)
Example:
2560 cu. ft. (volume of space)÷50 cu.ft.=51.2 or 51,200(maximum Btu/Hr the space can support)
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is defined as construction where: a) walls and ceilings exposed to the
outside atmosphere have a continuous water vapor retarder with a rating of one perm (6
×10
-11
kg
per pa-sec-m
2
) or less with
openings gasketed or sealed
and
b) weather stripping has been added
on openable windows and doors
and
c) caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at
other openings. If your home meets all of the three criteria above, you must provide additional fresh air. See
Ventilation Air
From Outdoors
. If your home does not meet all of the three criteria above, proceed to
Determining Fresh-Air Flow For Heater Location.
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WARNING: Rework worksheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater Btu/Hr Gas water heater*
Btu/Hr
Gas furnace
Btu/Hr
Vented gas heater
Btu/Hr
Gas heater logs
Btu/Hr
Other gas appliances* +
Btu/Hr
Total =
Btu/Hr *Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support)
Btu/Hr (actual amount of Btu/Hr used)
Example
: 51,200 Btu/Hr(maximum the space can support) 56,000 Btu/Hr(actual amount of Btu/Hr used) The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms.
See Ventilation Air From
Inside Building
.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors
.
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
Figure 2 -Ventilation Air from Inside Building
Example: Gas water heater 30,000 Btu/Hr Vent-free heater
+ 26,000 Btu/Hr
Total = 56,000 Btu/Hr
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the
National Fuel Gas Code, ANS Z223.1, Section 5.3
or applicable local codes.
This fresh air would come from an adjoining uncon­fined space. When ventilating to an adjoining uncon­fined space, you must provide two permanent openings: one within 12
" of the ceiling and one within 12" of the
floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the
National Fuel Gas Code. NFPA 54/ANS Z223.1, Sec­tion 5.3, Air for Combustion and Ventilation
for re-
quired size of ventilation grills or ducts.
Ventilation Air From lnside Building
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12
" of the ceiling and one within 12" of the floor. Connect
these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code, NFPA 54/ ANS Z223.1, Section 5.3, Air for Combustion and Ventilation
for required size of ventilation grills or ducts.
IMPORTANT:
Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 3 -Ventilation Air from Outdoors
outlet
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WA TER VAPOR:A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is by-product of gas combustion.an unvented room heater prodrces approximately one (1) ounce (30ml) of water for every 1, 000BTU’s (3kw’s) of gas input per hour. Unvented room heaters are recom­mended as supplemtal heat (a room) rather that a primary heat source(an entire house) in most supplemental heat applications,the water vapor does not create a problem ,in most applications the water vapor enhances the low humidity atmosphers experienced during cold weather. The following steps will help insure that water vapor does not become a problem.
1. Besure the heater is sized prop­erly for the application,including ample combustion air and circula­tion of the air.
2.If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.
3.Do not use an unvented room heater as the primary heat source.
INSTALLATION
WARNING: A qualified service person must install heater. Follow all local codes.
WARNING: Never install the heater
in a bedroom or bathroomin a recreational vehicle
where curtains, furniture, clothing,
or other flammable objects are less than 42 inches from the front, top, or sides of the heater
in high traffic areasin windy or drafty areas
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling, and adjoining side and back walls.
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may dis­color walls.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 4 through 5.
CHECK GAS TYPE
Be sure your gas supply is right for your heater. Otherwise, call dealer where you bought the heater for proper type heater.
Figure 4 -Minimum Clearance to Wall and Ceiling
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CLEARANCES TO COMBUSTIBLES (Vent-Free Operation Only)
Carefully follow the instructions below. This stove is a freestanding unit designed to set directly on the floor.
IMPORTANT:
You must maintain minimum wall and ceiling clearances during installation. The minimum clearances are shown in Figure 4. Measure from outermost point of stove top.
Minimum Wall and Ceiling Clearances
(see Figure 4) A. Clearances from outermost point
of stove top to any combustible side wall should not be less than 24
inches. B. Clearances from outermost point of stove top to any combustible back wall should not be less than 10 inches (lncludes corner installations). C. Clearances from the stove top to
the ceiling should not be less than
48 inches.
CONNECTING TO GAS SUPPLY
WARNING: A qualified service person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect heater directly to the gas supply. This heater requires an external regulator (not supplied). lnstall the external regulator between the heater and gas supply.
INST ALLATION ITEMS NEEDED
Before installing heater, make sure you have the items listed below.
piping (check local codes) sealant (resistant to propane/LP
gas)
equipment shutoff valve* test gauge connection* sediment trap tee joint pipe wrench flexible gas hose.(check local codes)
*A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories.
Figure 5 -Gas Regulator Location and Gas Line Access Into Stove Cabinet
Figure 6 -External Regulator With Vent Pointing Down
Figure 7 -Gas Connection
The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pres­sure to rating
inches of water. If you do not reduce
incoming gas pressure, heater regulator damage could occur. lnstall external regulator with the vent pointing down as shown in Figure 6. Pointing the vent down protects it from freezing rain or sleet.
* Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See
Accessories
.
** Minimum inlet pressure for purpose of input adjustment.
NG Models: 5”-10.5” W.C. Gas supplier provides external regulator for natural gas.
Propane/LP
Supply Tank
purchase
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WARNING: Never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local
codes. Use pipe of 1/2
" diameter or
greater to allow proper volume gas to heater. If pipe is too small, undue loss of pressure will occur.
Installation must include an equip­ment shutoff valve, union, and plugged 1/8
" NPT tap. Locate NPT
tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 7).
IMPORTANT
: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance. Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION: Use pipe joint seal­ant that is resistant to gas (PROP ANE or NG).
We recommend that you install a sediment trap in supply line as shown in Figure 7. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Lo­cate sediment trap where trapped matter is not likely to freeze. A sedi­ment trap traps moisture and contaminants. This keeps them from going into heater controls. If sedi­ment trap is not installed or is installed incorrectly, heater may not run properly.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting into gas piping and/or fittings.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure external regulator has been installed be­tween gas supply and heater. See guidelines under Connecting to Gas Supply.
Figure 8 -Equipment Shutoff Valve
Pressure Testing Gas Supply Piping System
Test Pressures In Excess Of 1/2 PSIG(3.5kPa)
1. Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 PSIG will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either using compressed air or opening gas supply tank valve.
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
Pressure Testing Heater Gas Connections
1. Open equipment shutoff valve (see Figure 8).
Figure 9.1 -Checking Gas Joints
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.
E
quipment Sh
uto
Propane/LP Supply Tank
Extemal Regulotor
Page 9
9
2. Open gas supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to control valve (LP GAS see Figure 9.1 NA TURAL GAS see Figure 9.2). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operating Heater). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off
Gas Appliance).
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property dam­age or personal injury.
CAUTION: After installation and periodically thereafter, check to en­sure that no flame comes in contact with any log. With the heater set to High, check to see if flames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contacting logs will create soot.
It is very important to install the logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.
Place log set on grate to fit as illustrated in Figure 10. Make sure log sits flat on firebox floor (see Figure 10).
IMPORTANT
: Make sure log does not cover any burner ports (see Fig­ure 11).
Also, see log placing instructions.
Figure 10 -Installing Log Set
Figure 1 1 -Installing Log Set (Top View)
Figure 9.2 -Checking Gas Joints
Test Pressures Equal To or Less Than 1/2 PSIG(3.5 kPa)
1. Close equipment shutoff valve (see Figure 8).
2. Pressurize supply piping system by either using compressed air or opening natural supply tank valve.
3. Check all joints from gas meter to equipment shutoff valve(see Figure 9). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Page 10
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Installing Blower Accessory
BLOWER ACCESSORY MODEL PF06-YJLF-F FOR QL300TYLA. QN300TYLA
NFHTX186 FOR QL220TYLA. QN220TYLA
Figure 12-F -Removing stove Knock-out panel
WARNING:
1. ELECTRICAL GROUND-
ING INSTRUCTIONS: This ap pliance is equipped w i th a th r ee -p ron g gr ou nd­ing plug for your protection against shock hazard and should be plugged directly into a properly grounded
three-prong receptacle.
2. Do not let the wires touch the re­flect panel of the firebox, let the wires of the motor and green w ire through the hole of the Knock-out panel.
ACCESSORY PF06-YJLF-F OR NFHTX186
Tool required: Philips screwdriver
1. From back of heater remove the Knock-out center panel with two brackets at the four sides with a Philips head screwdriver (see Figure12-F).
2. Attach the two brackets to blower housing using four white screws provided in blower kit (2 for each bracket) (see Figure 14-F). Tighten screws securely. Then guide the green grounding wire and downlead of motor through
the rubber capped hole.
3. Then guide the four strand wire
downlead through the jacket hole, connect the two yellow leads and the temperature con­trol switch on the temperature controlled bracket together. Se­cure the temperature controlled bracket on the reflect panel of fire­box using two self-tapping screws. (See Figure 15-F).
4. Using the screws previously
removed, mount blower assem-
bly to stove by reattaching the Knock-out center panel to rear panel. Draw the four strand cable backward so as to expose the three black, green, white lines on the four strand cable at the back of rear panel. Be sure not to drop the temperature cotrolled wire off the reflect panel. Connect the green grounding means wire and four strand cable together, connect the two black motor downleads re­spectively and remaining two black and white wires together by the same means (see Figure 15-F).
(Note: the three wires must be connected at the rear panel)
5. Use the thread that bind the electri­cal wire previously to collect and pack the connection wire outside the cable.
6. Use screwdriver to loosen the three self-tapping screws at the left upper part on the rear panel. (See Figure 16-F).
7. Then, secure the bracket of the control housing tightly on the back panel using self-tapping screws.
8. Using two black screws that are provided in blower kit, mount blower operation control housing to the bracket (see Figure 16-F).
9. Check to make sure that the power cord is completely clear of blower wheel and there are no foreign ob­jects in blower wheel.
NOTICE: Shut off gas heater dur­ing the following blower installation.
13. Using Auto/O/Man switch, turn blower on and check for operation. Turn on Auto/O/Man switch to the desired position. In the Man posi­tion it will remain constantly on. Auto position will be controlled by the thermostat on fan blower unit. To stop the operation turn unit switch to the O position.
14. All remaining parts from blower kit may be discarded.
10. Peel off the backing paper and stick the supplied wiring diagram decal on the back panel as shown in Figure 16-F.
11.Use screws provided in blower kit to assemble the plate which as­sembled with strain relief bush­ing and power cord on the knockout center panel.
12. Plug power cord into a convenient 3-prong grounded wall recep­tacle near the stove.
Page 11
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Installing Blower Accessory
BLOWER ACCESSORY MODEL PF06-YJLF-F OR NFHTX186
Figure 16 -F Mounting Blower And Installing Blower Control Housing
Figure 15 -F Routing Power Cord
Page 12
12
OPERATING HEATER
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which
must be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.Do not touch any electrical switch;
do not use any phone in your
building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas
supplier, call the fire department.
C. Use only your hand to push in or
turn the gas control knob. Never
use tools. If the knob will not push
in or turn by hand, don't try to
repair it. Call a qualified service
technician or gas supplier. Force
or attempted repair may result
in a fire or explosion. D. Do not use this appliance if any
part has been under water.
Immediately call a qualified
service technician to inspect the
appliance and to replace any
part of the control system
and any gas control which has
been under water.
1. STOP! Read the safety information, page 12, column1.
2. Make sure equipment shutoff valve is fully open.
3. Open right side door throught the
slot at the back. then you can see control knob and lgnitor button.(see Figure 16)
4. Turn control knob clockwise to the OFF position.
5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information, page 12, column 1. If you don't smell gas, go to the next step.
6. Turn control knob counterclock
wise
to the PIILOT position. Press in control knob for five (5) seconds (see Figure 18). Note: You may be running this
heater for the first time after hooking up to gas supply. If so, the control knob may need to be pressed in for 30 seconds or less. This will allow air to bleed from the gas system.
7. With control knob pressed in,
press and release ignitor button. This will light pilot. The pilot is attached to the front burner. If needed, keep pressing ignitor button until pilot lights. Note: If pilot does not stay lit, contact a qualified service person or gas supplier for
LIGHTING
INSTRUCTION
NOTICE: During initial operation of
new heater, burning logs will give off a paper-burning smell. Orange flame will also be present. Open a window to vent smell. This will only last a few hours.
repairs. Until repairs are made, light pilot with match. To light pilot with match, see
Manual
Lighting Procedure
.
8. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds release control knob.
If control knob does not pop
out when released, contact a qualified service person or gas supplier for repairs. Note: If pilot goes out, repeat steps 3 through 7. This heater has a safety interlock system. Wait one (1) minute for system to reset before lighting pilot again.
9. Turn control knob counter­clockwise
to desired heating level. The burners should light. Set control knob to any heat level between HI and LO.
TO TURN OFF GAS
TO APPLIANCE
Shutting Off Heater
Turn control knob clockwise
to
the OFF position.
Shutting Off Burners Only (Pilot stays lit)
Turn control knob clockwise
to
the PILOT position.
Figure 15 -Control Knob and Ignitor Button Location
Figure 17 -Pilot
CAUTION: Do not try to adjust heating levels by using the equipment shutoff valve.
Figure 16-Open right side door throught the slot at the back
Page 13
13
THERMOSTAT CONTROL OPERA TION
The thermostat control knob can be set to any comfort level between HI and LO. The thermostat will gradually modulate the heat output and flame height from higher to lower settings, or pilot, in order to maintain the comfort level you select. The ideal comfort setting will vary by household depending upon the amount of space to be heated, the output of the central heating system, etc.
Note
: Selecting the Hi setting with the control knob will cause the burners to remain fully on, without modulating down in most cases.
MANUAL LIGHTING PROCEDURE
1. Follow steps 1 through 5 under
lighting instruction.
2. Depress control knob and light
pilot with match.
3. Keep control knob pressed in
for 30 seconds after lighting pilot. After 30 seconds, release control knob. Now follow Step 8.
INSPECTING BURNERS
Check pilot flame pattern and burner flame patterns often.
PILOT FLAME PA TTERN
Figure 20 shows a correct pilot flame pattern. Figure 21 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple.This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down. If pilot flame pattern is incorrect, as shown in Figure 21. Turn heater off (see TO TURN OFF GAS TO APPLIANCE) see
troubleshooting
Figure 18 -Correct Pilot Flame Pattern
Figure 22 shows a correct burner flame pattern. Figure 23 shows an incorrect burner flame pattern. If burner flame is incorrect: Turn heater off (see TO TURN OFF GAS TO APPLIANCE)
See
troubleshooting
Figure 19 -Incorrect Pilot Flame Pattern
BURNER FLAME P ATTERN
Figure 20-Correct Flame Pattern with Control Knob Set to High Flame
Figure 21 -Incorrect Flame Pattern with Control Knob Set to High Flame
WARNING: Turn off heater and
let cool before cleaning.
CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning flame. Keep these holes clear of dust, dirt, lint, and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualified service person. We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store, or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position. If using compressed air in a can, please follow the directions on the can. If you don't follow directions on the can, you could damage the pilot assembly.
1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on injector holder for dust and dirt (See Figure 24).
3. Blow air through the ports/slots and holes in the burner.
4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly (see Figure 25). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
CAUTION: You must keep
control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
CLEANING AND MAINTENANCE
Page 14
14
MAIN BURNER
Periodically inspect all burner flame holes with the heater running. All slotted burner flame holes should be open with yellow flame present. All round burner flame holes should be open with a small blue flame present. Some burner flame holes may become blocked by debris or rust, with no flame present. If so, turn off heater and let cool. Either remove blockage or replace burner. Blocked burner flame holes will create soot.
SPECIFICATIONS QL220TYLA QN220TYLA
Btu(Variable) 20000/22,000BTU/H Gas Type Propane/LP or NG Ignition Piezo Propane/LP: (QL220TYLA) Manifold Pressure 8.0"W.C. Inlet Gas Pressure (In. of water)* Maximum 14" Minimum 11" NG (QN220TYLA) Manifold Pressure 3.0"W.C. Inlet Gas Pressure (In. of water)* Maximum 10.5" Minimum 5" Dimensions, Inches (H
×W×
D)
Stove 23 5/8"
×
27 1/2” ×1 1 1/2"
Carton 28"
×
29 1/2” ×13 3/4”
Figure 23 -Pilot Inlet Air Hole
Weight, pounds Stove 58 lbs. Shipping 67 lbs.
QL300TYLA QN300TYLA
Btu(Variable) 20000/30,000BTU/H Gas Type Propane/LP or NG Ignition Piezo Propane/LP: (QL300TYLA) Manifold Pressure 8.0"W.C. Inlet Gas Pressure (In. of water)* Maximum 14" Minimum 11" NG (QN300TYLA) Manifold Pressure 3.0"W.C. Inlet Gas Pressure (In. of water)* Maximum 10.5" Minimum 5" Dimensions, Inches (H
×W×
D)
Stove 25 4/5"
×
32 1/4” ×13"
Carton 25 1/8"
×
34 1/8” ×12 7/8” Weight, pounds Stove 74 lbs. Shipping 83 lbs.
*For purposes of input adjustment
CABINET
Air Passageways
Use a vacuum cleaner or
pressurized air to clean.
Exterior
Use a soft cloth dampened with a
mild soap and water mixture. Wipe the cabinet to remove dust.
LOGS
If you remove logs for cleaning,
refer to Installing Logs to properly replace logs.
Replace logs if broken or chipped
(dimesized or larger).
REPLACEMENT PARTS NOTE:
Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
PARTS UNDER W ARRANTY
Contact authorized dealers of this product. If they can't supply original replacement part(s) call the number
Figure 22 -Injector Holder on Outlet Burner Tube
on the back of manual. when contacting your dealer or PRO-COM, have ready:
Your nameYour addressModel and serial numbers
of your heater
How heater was malfunctioningType of gas used (propane/LP or
NG)
Purchase dateUsually, we will ask you to
return the defective part to the factory. Warranty card.
P ARTS NOT UNDER WARRANTY
Contact authorized dealers of this product or Parts Central. If they can’t supply original replacement part(s) call PRO-COM’s toll-free number on the front page.
ACCESSORIES
Purchase these heater accessories from your local dealer or Parts Central. This part is not currently available from PRO-COM.
EQUIPMENT SHUTOFF V ALVE-
Equipment shutoff valve with 1/8" NPT tap.
Burner
FLEXILBE HOSE
Flexibe gas hose is used for connect­ing the heater to gas supply.
the flex hose must approved by CSA .
Page 15
15
TROUBLESHOOTING
Note: All troubleshooting items are listed in order of operation.
WARNING: Only a qualified service person should ser­vice and repair heater.
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/pilot unit.
REMEDY
1. Replace ignitor.
2. Replace ignitor.
3. Reconnect ignitor cable.
4. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry.
5. Replace ignitor cable.
6. Replace control valve ( piezo
is part of control valve).
7. Tighten nut holding piezo ignitor to base panel of log set. Nut is located behind base panel.
1. Turn on gas supply or open equipment shutoff valve.
2. Fully press in control knob while pressing ignitor button.
3. Continue holding down control knob. Repeat igniting operation until air is removed.
4. Clean ODS/pilot (see Cleaning
and Maintenance) or replace
ODS/pilot assembly.
5. Replace gas regulator
6. turn control knob to pilot
position.
7. Replace gas regulator.
1. Press in control knob fully.
2. After ODS/pilot lights, keep control knob pressed in 30 seconds.
3. Wait one minute for safety interlock system to reset. Repeat ignition operation.
4. Fully open equipment shutoff valve.
5. Hand tighten until snug, then tighten 1/4 turn more.
6. A) Contact local natural or pro-
pane/LP gas company. B) Clean ODS/pilot (see Cleaning
and Maintenance) or replace ODS/pilot assembly.
7. Replace thermocouple.
8. Replace control valve.
POSSIBLE CAUSE
1. Ignitor electrode is positioned wrong.
2. Ignitor electrode is broken.
3. Ignitor electrode is not connected to ignitor cable.
4. Ignitor cable is pinched or wet.
5. Broken ignitor cable.
6. Bad piezo ignitor.
7. Piezo ignitor nut is loose.
1. Gas supply is turned off or
equipment shutoff valve is closed.
2. Control knob is not fully pressed in while in PILOT position.
3. Air in gas lines when installed.
4. ODS/pilot is clogged.
5. Gas regulator setting is not correct.
6. Control knob not in PILOT position.
7. Depleted gas supply.
1. Control knob is not fully pressed in.
2. Control knob is not pressed in
long enough.
3. Safety interlock system has been triggered.
4. Equipment shutoff valve is not fully open.
5. Thermocouple connection is loose at control valve.
6. Pilot flame is not touching thermocouple, which allows thermocouple to cool and caus­ing pilot flame to go out. This problem could be caused by one or both of the following: A) Low gas pressure. B) Dirty or partially clogged ODS/pilot.
7. Thermocouple damaged.
8. Control valve damaged.
OBSERVED PROBLEM
When ignitor button is pressed in, there is no spark from ODS/ pilot.
ODS/pilot lights but flame goes out when control knob is released.
When ignitor button is pressed in, there is a spark at ODS/pilot but no ignition.
Page 16
16
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Burner(s) does not light after ODS/pilot is lit.
Delayed ignition of burner(s).
Burner backfiring during combustion.
Yellow flame during burner combustion.
Slight smoke or odor during initial operation.
Heater produces a whistling noise when the burner is lit.
White powder residue forming within burner box or on adjacent walls or furniture.
POSSIBLE CAUSE
1. Burner orifice is clogged.
2. Burner orifice diameter is too small.
3. Inlet gas pressure is too low.
1. Manifold pressure is too low.
2. Burner orifice is clogged.
1. Burner orifice is clogged or damaged.
2. Burner is damaged.
3. Gas regulator is defective.
1. Not enough air.
2. Gas regulator is defective.
1. Residues from manufacturing processes.
1. Turning control knob to Hl position when burner is cold.
2. Air is in the gas line.
3. Air passageways on the heater are blocked.
4. Dirty or partially clogged burner orifice.
1. When heated, vapors from furniture polish, wax, carpet cleaners, etc. turn into a white powder residue.
REMEDY
1. Clean burner orifice (see Cleaning and Maintenance) or replace burner orifice.
2. Replace burner orifice.
3. Contact local natural or propane/ LP gas company.
1. Contact local natural or propane/LP gas company.
2. Clean burner (see
Cleaning and
Maintenance
) or replace
burner orifice.
1. Clean burner orifice (see Clean ing and Maintenance ) or replace burner.
2. Replace burner.
3. Replace gas regulator.
1. Check burner for dirt and debris. If found, clean burner (see Cleaning
and Maintenance).
2. Replace gas regulator.
1. Problem will stop after a few hours of operation.
1. Turn control knob to LO position and let warm up for a minute.
2. Operate burner until air is removed from line. Have gas line checked by local natural or propane/LP gas company.
3. Observe minimum installation clearances.
4. Clean burner (see
Cleaning and
Maintenance
) or replace burner
orifice.
1. Turn heater off when using furniture polish, wax, carpet cleaner or similar products.
Page 17
17
TROUBLESHOOTING
Continued
WARNING: If you smell gas
Shut off gas supply.
Do not try to light any appliance.Do not touch any electrical switch; do not use any phone in your building.Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
IMPORTANT
: Operating heater where impurities in the air exist may create odors.
Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc, create fumes. These fumes may mix with combustion air and create odors.
REMEDY
1. This is common with most heaters. If noise is excessive, contact a qualified service person.
1. Ventilate room. Stop using odor causing products while heater is running.
2. Locate and correct all leaks(see Checking Gas Connections).
1. Open a window and/or door for ventilation.
2. Contact a local natural or Propane/LP gas company.
3. Clean ODS/pilot.
1. Locate and correct all leaks (see Checking Gas Connections).
2. Replace control valve.
1. Take apart the gas tubing and remove the foreign matter.
2. Locate and correct all leaks (see Checking Gas Connections).
1. Refer to Air for Combustion and Ventilation requirements.
POSSIBLE CAUSE
1. Metal is expanding while heat­ ing or contracting while cooling.
1. Heater is burning vapors from paint, hair spray, glues, etc. (See IMPORTANT statement above).
2. Gas leak. See Warning
Statement at top of page.
1. Not enough fresh air is available.
2. Low line pressure.
3. ODS/pilot is partially clogged.
1. Gas leak. See Warning
Statement at top of page.
2. Control valve is defective.
1. Foreign matter is between con­ trol valve and burner.
2. Gas leak. See Warning State-
ment at top of page.
1. Not enough combustion/ventilation air.
OBSERVED PROBLEM
Heater produces a clicking/ticking noise just after burner is lit or shut off.
Heater produces unwanted odors.
Heater shuts off in use (ODS operates).
Gas odor even when control knob is in OFF position.
Gas odor during combustion.
Moisture/condensation noticed on windows.
Page 18
18
ILLUSTRATED PARTS BREAKDOWN QL300TYLA QN300TYLA QL220TYLA QN220TYLA
Page 19
19
PARTS LIST QL300TYLA QN300TYLA QL220TYLA QN220TYLA
ONYEK.ONTRAPNOITPIRCSED
)GN(YTO)PL(YTO
003Q022Q003Q022Q
1Q30-610LlenaptnuomrweolB1 1
20-810LQlenaptnuomrweolB11
2B10-500LSBtekcarbrewol1 1
10-500LSBtekcarbrewol11
330-210LQlenappoT1 1
20-210LQlenappoT11
430-200LQrevuolpoT1 1
20-200LQrevuolpoT11
530-510LQrooD2 2
20-510LQrooD22
6A10-910LQgeL1 1
20-910LQgeL11
7A30-310LQlatsedeP1 1
20-310LQlatsedeP11
830-700LQroolfxoberiF1 1
A20-700LQroolfxoberiF11
930-900LQlenaptnorfrewoL1 1
20-900LQlenaptnorfrewoL11
01A30-700LQroolfxoberif1 1
C20-700LQroolfxoberif11
11A30-100LQnmulnoC2 2
A20-100LQnmulnoC22
2100192BQneercS1 1
00592BQneercS11
Page 20
20
ILLUSTRATED PARTS BREAKDOWN QL300TYLA QN300TYLA QL220TYLA QN220TYLA
Page 21
21
PARTS LIST QL300TYLA QN300TYLA QL220TYLA QN220TYLA
YEK
.ON
.ONTRAPNOITPIRCSED
)GN(YTO)PL(YTQ
003Q022Q003Q022Q
1
00362BQtesgoL11 00262BQtesgoL 11
2
4X004X3071DNtoliPSDO11 4X004X8081DNtoliPSDO 11
310-970LMrotalugerrofwercsgnippatfleS 2222
4
3B520-82YBNuBnrre1 3E020-52YBNuBnrer 1 3B061-82YBNuBnrer 1 3E021-52YBNuBnrer 1
5
10-720LQrotcejnI1 20-720LQrotcejnI 1 10-820LQrotcejnI 1 20-820LQrotcejnI 1
6
00323BQebutteltuoremuB11 00223BQebutteltuoremuB 11
73-1F18RVNrotalugeR1
1
8-1F18RVNrotalugeR 11
8
00313BQebuttlenI11 00213BQnIe ebuttl11
9
00333BQebuttlenitoliP11 00233BQebuttlenitoliP 11
01
812-545TISevlavlortnoctatsomrehT11 002-545TISevlavlortnoctatsomrehT 11
1120-380LMPeirotingioz 1111
NWOHSTON---ELBALIAVASTRAP
0-920LS1 aWnretalpgni 1111
Page 22
22
PLACING INSTRUCTION
Follow the procedures below and the instruction drawings to put log sets in place to the gas stove(indoor vent-free).
NOTICE: THE CORRECT POSITION OF THE LOGS SHOULD NOT IM­PINGE ON THE FLAME.
THE LOG’S PACKAGE IS LOCA TED INSIDE THE UNIT
THEN REMOVE SCREEN AND TAKE OUT THE LOG’S PACKAGE
FIRST REMOVE TWO TOP SCREWS FROM SCREEN
BOTTOM PANEL
Page 23
23
Q SERIES LOG SET
INSTALLA TION INSTRUCTIONS
Page 24
24
FIG(3)
FIG(4)
STEP 2: Install the log 2 on the right rear angle iron. see FIG(3) STEP 3: Install the log 3 on the front angle iron. See FIG(4).
1
INSTALLATION INSTRUCTIONS FOR LOG SETS
1. All logs
FIG(1)
FIG(2)
STEP 1: Install the log 1 on the left rear angle iron. see FIG(2)
Page 25
25
22
FIG(5)
STEP 4: Insert the pinhole on the upper part of log 4 into the pin on the left side of log 1. Place the lower part of log 4 on the flat roof at the left side of log 3 See FIG(5).
STEP 4: Insert the pinhole on the upper part of log 5 into the pin on the log 2. Place the lower part of log 5 on the flat roof at the left side of log 3 . See FIG(6).
FIG(6)
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