Procom QN300TYLA, QL300TYLA, QN220TYLA, QL220TYLA Owner's Operation And Installation Manual
1
OWNER’S OPERATION AND INSTALLATION MANUAL
COMPACT L.P.& NATURAL
GAS VENT-FREE STOVE
WARNING: If the information in this
manual is not followed exactly,a fire or
explosion may result causing property
damage, personal injury, or loss of life.
WARNING: This is an unvented gasfired heater. It uses air (oxygen) from the
room in which it is installed. Provisions
for adequate combustion and ventilation
air must be provided. Refer to Air For
Combustion and Ventilation section on page
4 of this manual.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury or property damage. Refer to this manual for
correct installation and operational procedures. For
assistance or additional information consult a
qualified installer, service agency, or local gas supplier.
This appliance may be installed in an aftermarket*,
permanently located manufactured (mobile) home,
where not prohibited by local codes.This appliance
is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use
with other gases.
*Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
QN300TYLA QL300TYLA
QN220TYLA QL220TYLA
Table of Contents
Safety information warnings----------------------2
Air for conbustion & Ventilation-----------------4
Installation----------------------------------------------6
Installing Blower Accessory---------------------10
Operation Heater------------------------------------12
Troubles hooting-------------------------------------15
Parts Breakdown & Parts List------------------18
Log Placing Instructions--------------------------22
CINTINENT AL APPLIANCE INC
5 Musick 4600 Highlands Parkway S.E.
Irvine Suite # D/E
CA 92618 Smyrna, GA 30080
TOLL-FREE NUMBER: 1-877-886-5989
Consumer : please retain these instruction for
future use.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHA T TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by a
qualified installer, service agency, or local ga s
supplier.
WATER VAPOR:A BY-PRODUCT OF UNVENTED ROOM
HEATERS
Water vaporis a by-product of gas combustion.An unvented
room heater produces approximately one(1)ounce (30)ml
of water for every 1,000BTU’S (3KW’S) OF gas input per
hour,Refer to papg 6.
Installer:Please leave these instructions with the
consumer.
2
IMPORTANT: Read this
owner’s manual carefully and
completely before trying to
assemble, operate, or service
this heater. Improper use of
this heater can cause serious
injury or death from burns,
fire, explosion, electrical
shock, and carbon monoxide
poisoning.
SAFETY INFORMATION WARNINGS
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning:
Early signs of carbon monoxide
poisoning resemble the flu, with
headaches, dizziness, or nausea.
If you have these signs, the heater
may not be working properly. Get
fresh air at once! Have heater
serviced. Some people are more
affected by carbon monoxide than
others. These include pregnant
women, people with heart or lung
disease, anemia, those under the
influence of alcohol, and those
at high altitudes.
Propane/LP Gas: Propane/LP gas
is odorless. An odor-making agent
is added to Propane/LP gas. The
odor helps you detect a
Propane/LP gas leak. However,
the odor added to Propane/LP gas
can fade. Propane/LP gas may be
present even though no odor
exists.
Natural Gas: Natural gas is
odorless. An odor-making agent is
added to natural gas. The odor helps
you detect a natural gas leak.
However, the odor added to natural
gas can
fade. Natural gas may be present
even though no odor exists.
Make certain you read and
understand all warnings. Keep this
manual for reference. It is your guide
to safe and proper operation
of this heater.
WARNING: Any change to
this fireplace or its controls can
be dangerous.
WARNING: Do not allow fans to
blow directly into the heater. Avoid any
drafts that alter burner flame patterns.
Ceiling fans can create drafts that
alter burner flame patterns. Altered
burner patterns can cause sooting.
Do not place clothing or other
flammable material on or near the
appliance. Never place any objects
in the fireplace.
Due to high temperatures, the
appliance should be located out of
traffic and away from furniture
and draperies.
WARNING: Do not use a blower
insert, heat exchanger insert, or other
accessory not approved for use with
this heater.
Heater becomes very hot when
running fireplace. Keep children and
adults away from hot surfaces to
avoid burns or clothing ignition.
Fireplace will remain hot for a time
after shutoff. Allow surfaces to cool
before touching.
Carefully supervise young children
when they are in the room with the
fireplace.
You must operate this heater with
the heater screen in place. Make
sure the heater screen is in place
before running heater.
Keep the appliance area clear and
free from combustible materials,
gasoline, and other flammable
vapors and liquids.
1. This appliance is only for use
with the type of gas indicated
on the rating plate. This
appliance is not convertible for
use with other gases.
2. Do not place Propane/LP
supply tank(s) inside
any
structure. Locate Propane/LP
supply tank(s) outdoors.
3. If you smell gas
Shut off gas supply.
Do not try to light any appliance.
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbor’s phone. Follow
the gas supplier’s instructions.
If you cannot reach your gas
supplier, call the fire department.
4. This heater shall not be installed
in a bedroom or bathroom.
5. Do not use this heater as a
wood-burning heater. Use only
the logs provided with the heater.
6. Do not add extra logs or ornaments
such as pine cones, vermiculite,
or rock wool.Using these added
items can cause sooting. Do not
add lava rock around base. Rock
and debris could fall into the
control area of heater. After
servicing, always replace screen
before operating heater.
7. You must operate this heater with
the heater screen in place. Make
sure heater screen is in place
before running heater.
8. This heater is designed to be
smokeless. If logs ever appear to
smoke, turn heater off and call a
qualified service person. Note:
During initial operation, slight
smoking could occur due to log
curing and heater burning
manufacturing residues.
9. To prevent the creation of soot,
follow the instructions in
Cleaning
and Maintenance.
10. Before using furniture polish, wax,
carpet cleaner, or similar products,
turn heater off. If heated, the
vapors from these products may
create a white powder residue
within burner box or on adjacent
walls or furniture.
11. This heater needs fresh air
ventilation to run properly. This
heater has an Oxygen Depletion
Sensing (ODS) safety shutoff
system. The ODS shuts down the
heater if not enough fresh air is
available. See
Air for Combustion
and Ventilation,
pages 4 through 5.
If heater keeps shutting off, see
Troubleshooting
, pages 15
through 17.
12. Do not run heater:
Where flammable liquids or vapors
are used or stored.
Under dusty conditions.
13.Do not use this heater to cook
food or burn paper or other objects.
14. Do not use heater if any part has
been under water. lmmediately call
a qualified service technician to
inspect the room heater and to
replace any part of the control
system and any gas control which
has been under water.
3
SAFETY INFORMATION
Continued
15. Turn off and unplug heater and let
cool before servicing. Only a
qualified service person should
service and repair heater.
16. Operating heater above elevations
of 4,500 feet could cause pilot
outage.
17. Do not operate heater if any log is
broken. Do not operate heater if a
log is chipped (dime-sized or
larger).
18. To prevent performance problems,
do not use Propane/LP fuel tank of
less than 100 lbs. capacity.
LOCAL CODES
lnstall and use heater with care.
Follow all local codes. In the
absence of local codes, use the
latest edition of The National Fuel
Gas Code, ANSZ 223.1, also known
as NFPA 54*.
*Available from:
American National Standards
lnstitute, lnc.
1430 Broadway
New York, NY 10018
National Fire Protection
Association, lnc.
Batterymarch Park
Quincy. MA 02269
This heater is designed for vent-free
operation. State and local codes in
some areas prohibit the use of
vent-free heaters.
UNPACKING
1. Remove top inner pack.
2. Tilt carton so that stove is upright.
3. Remove protective side packaging.
4. Slide stove out of carton.
5. Remove protective plastic wrap.
6. Remove screen by lifting and then
pulling forward.
7. Remove log set by cutting plastic
ties.
8. Carefully unwrap log.
9. Check for any shipping damage. If
stove or log is damaged, promptly
inform dealer where you bought
stove.
PRODUCT FEATURES
SAFETY PILOT
This heater has a pilot with an
Oxygen Depletion Sensing (ODS)
safety shutoff system. The ODS/pilot
is a required feature for vent-free
room heaters. The ODS/pilot shuts off
the heater if there is not enough
fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor.
This system requires no matches,
batteries, or other sources to light
heater.
PRODUCT IDENTIFICATION
Figure1- Vent Free LP/NG Gas Stove
State of Massachusetts: The
installation must be made by a licensed plumber or gas fitter in the
Commonwealth of Massachusetts.
Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a
copy of 527 CMR 30 upon sale of the
unit.
In the state of Massachusetts,
unvented propane or nature gas-fired
space heaters shall be prohibited in
bedrooms and bathrooms.
4
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not
be installed in a confined space or
unusually tight construction unless
provisions are provided for adequate
combustion and ventilation air. Read
the following instructions to insure
proper fresh air for this and other
fuel-burning appliances in your home.
PROVIDING ADEQUATE
VENTILATION
The following are excerpts from
National Fuel Gas Code, NFPA 54/
ANSZ 223.1,Section 5.3
,
Air for
Combustion and Ventilation
.
All spaces in homes fall into one of
the three following ventilation
classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space
The information on pages 4 through 5
will help you classify your space and
provide adequate ventilation.
Confined and Unconfined Space
The National Fuel Gas Code, ANS
Z223.1
defines a confined space as a
space whose volume is less than 50
cubic feet per 1,000 Btu per hour (4.
8 m
3
per kw) of the aggregate input rating of all appliances installed in
that space and an unconfining space
as a space whose volume is not
less than 50 cubic feet per 1,000 Btu
per hour (4.8 m
3
per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in
which the appliances are installed*,
through openings not furnished with
doors, are considered a part of the
unconfined space.
This heater shall not be installed in
a confined space or unusually tight
construction unless provisions are
provided for adequate combustion
and ventilation air.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
Unusually Tight Construction
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if Y ou Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways
or ventilation grills between the rooms.
1. Determine the volume of the space (length
×
width×height).
Length
×
Width×Height= cu.ft. (volume of space)
Example:
Space size 20ft. (length)×16ft.(width)×8ft. (ceiling height)=2560cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these
rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
(volume of space)÷50 cu. ft.=(Maximum Btu/Hr the space can support)
Example:
2560 cu. ft. (volume of space)÷50 cu.ft.=51.2 or 51,200(maximum Btu/Hr the space can support)
The air that leaks around doors and
windows may provide enough fresh
air for combustion and ventilation.
However, in buildings of unusually
tight construction, you must provide
additional fresh air.
Unusually tight construction is
defined as construction where:
a) walls and ceilings exposed to the
outside atmosphere have a
continuous water vapor retarder
with a rating of one perm (6
×10
-11
kg
per pa-sec-m
2
) or less with
openings gasketed or sealed
and
b) weather stripping has been added
on openable windows and doors
and
c) caulking or sealants are applied to
areas such as joints around
window and door frames, between
sole plates and floors, between
wall-ceiling joints, between wall
panels, at penetrations for plumbing,
electrical, and gas lines, and at
other openings.
If your home meets all of the three
criteria above, you must provide
additional fresh air. See
Ventilation Air
From Outdoors
.
If your home does not meet all of the
three criteria above, proceed to
Determining Fresh-Air Flow For
Heater Location.
5
WARNING: Rework worksheet, adding
the space of the adjoining unconfined
space. The combined spaces must have
enough fresh air to supply all appliances in
both spaces.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an
unconfined space. You will need no additional fresh air ventilation.
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free heater Btu/Hr
Gas water heater*
Btu/Hr
Gas furnace
Btu/Hr
Vented gas heater
Btu/Hr
Gas heater logs
Btu/Hr
Other gas appliances* +
Btu/Hr
Total =
Btu/Hr
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and
vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support)
Btu/Hr (actual amount of Btu/Hr used)
Example
: 51,200 Btu/Hr(maximum the space can support)
56,000 Btu/Hr(actual amount of Btu/Hr used)
The space in the above example is a confined space because the actual Btu/Hr used is more than the
maximum Btu/Hr the space can support.
You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined
space, remove door to adjoining room or add ventilation grills between rooms.
See Ventilation Air From
Inside Building
.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors
.
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
Figure 2 -Ventilation Air from Inside Building
Example:
Gas water heater 30,000 Btu/Hr
Vent-free heater
+ 26,000 Btu/Hr
Total = 56,000 Btu/Hr
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined
space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one
of the methods described in the
National Fuel Gas Code, ANS Z223.1, Section 5.3
or applicable local codes.
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings:
one within 12
" of the ceiling and one within 12" of the
floor on the wall connecting the two spaces (see
options 1 and 2, Figure 2). You can also remove door
into adjoining room (see option 3, Figure 2). Follow the
National Fuel Gas Code. NFPA 54/ANS Z223.1, Section 5.3, Air for Combustion and Ventilation
for re-
quired size of ventilation grills or ducts.
Ventilation Air From lnside Building
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts.
You must provide two permanent openings: one within
12
" of the ceiling and one within 12" of the floor. Connect
these items directly to the outdoors or spaces open to
the outdoors. These spaces include attics and crawl
spaces. Follow the
National Fuel Gas Code, NFPA 54/
ANS Z223.1, Section 5.3, Air for Combustion and
Ventilation
for required size of ventilation grills or ducts.
IMPORTANT:
Do not provide openings for inlet or outlet
air into attic if attic has a thermostat-controlled power
vent. Heated air entering the attic will activate the power
vent.
Figure 3 -Ventilation Air from Outdoors
outlet
6
WA TER VAPOR:A BY-PRODUCT OF
UNVENTED ROOM HEATERS
Water vapor is by-product of gas
combustion.an unvented room
heater prodrces approximately one
(1) ounce (30ml) of water for every 1,
000BTU’s (3kw’s) of gas input per
hour.
Unvented room heaters are recommended as supplemtal heat (a
room) rather that a primary heat
source(an entire house) in most
supplemental heat applications,the
water vapor does not create a
problem ,in most applications the
water vapor enhances the low
humidity atmosphers experienced
during cold weather.
The following steps will help insure
that water vapor does not become a
problem.
1. Besure the heater is sized properly for the application,including
ample combustion air and circulation of the air.
2.If high humidity is experienced, a
dehumidifier may be used to help
lower the water vapor content of the
air.
3.Do not use an unvented room
heater as the primary heat source.
INSTALLATION
WARNING: A qualified service
person must install heater. Follow
all local codes.
WARNING: Never install the
heater
in a bedroom or bathroom
in a recreational vehicle
where curtains, furniture, clothing,
or other flammable objects are less
than 42 inches from the front, top, or
sides of the heater
in high traffic areas
in windy or drafty areas
WARNING: Maintain the
minimum clearances. If you can,
provide greater clearances from
floor, ceiling, and adjoining side and
back walls.
CAUTION: This heater creates
warm air currents. These currents
move heat to wall surfaces next to
heater. Installing heater next to vinyl
or cloth wall coverings or operating
heater where impurities (such as
tobacco smoke, aromatic candles,
cleaning fluids, oil or kerosene
lamps, etc.) in the air exist, may discolor walls.
IMPORTANT: Vent-free heaters add
moisture to the air. Although this is
beneficial, installing heater in rooms
without enough ventilation air may
cause mildew to form from too much
moisture. See Air for Combustion and
Ventilation, pages 4 through 5.
CHECK GAS TYPE
Be sure your gas supply is right for
your heater. Otherwise, call dealer
where you bought the heater for proper
type heater.
Figure 4 -Minimum Clearance to Wall and Ceiling
7
CLEARANCES TO COMBUSTIBLES
(Vent-Free Operation Only)
Carefully follow the instructions below.
This stove is a freestanding unit
designed to set directly on the floor.
IMPORTANT:
You must maintain
minimum wall and ceiling clearances
during installation. The minimum
clearances are shown in Figure 4.
Measure from outermost point of stove
top.
Minimum Wall and Ceiling Clearances
(see Figure 4)
A. Clearances from outermost point
of stove top to any combustible side
wall should not be less than 24
inches.
B. Clearances from outermost point
of stove top to any combustible
back wall should not be less than
10 inches (lncludes corner
installations).
C. Clearances from the stove top to
the ceiling should not be less than
48 inches.
CONNECTING TO GAS
SUPPLY
WARNING: A qualified service
person must connect heater to gas
supply. Follow all local codes.
CAUTION: Never connect
heater directly to the gas supply.
This heater requires an external
regulator (not supplied). lnstall the
external regulator between the heater
and gas supply.
INST ALLATION ITEMS NEEDED
Before installing heater, make sure
you have the items listed below.
piping (check local codes)
sealant (resistant to propane/LP
gas)
equipment shutoff valve*
test gauge connection*
sediment trap
tee joint
pipe wrench
flexible gas hose.(check local codes)
*A CSA design-certified equipment
shutoff valve with 1/8" NPT tap is an
acceptable alternative to test gauge
connection. Purchase the optional
CSA design-certified equipment
shutoff valve from your dealer. See
Accessories.
Figure 5 -Gas Regulator Location and Gas Line
Access Into Stove Cabinet
Figure 6 -External Regulator With
Vent Pointing Down
Figure 7 -Gas Connection
The installer must supply an external regulator.
The external regulator will reduce incoming gas
pressure. You must reduce incoming gas pressure to rating
inches of water. If you do not reduce
incoming gas pressure, heater regulator damage
could occur. lnstall external regulator with the vent
pointing down as shown in Figure 6. Pointing the
vent down protects it from freezing rain or sleet.
* Purchase the optional CSA design-certified equipment shutoff valve
from your dealer. See
Accessories
.
** Minimum inlet pressure for purpose of input adjustment.
NG Models:
5”-10.5” W.C.
Gas supplier provides external regulator for natural gas.
Propane/LP
Supply Tank
purchase
8
WARNING: Never connect
heater to private (non-utility) gas
wells. This gas is commonly known
as wellhead gas.
CAUTION: Use only new, black
iron or steel pipe. Internally-tinned
copper tubing may be used in
certain areas. Check your local
codes. Use pipe of 1/2
" diameter or
greater to allow proper volume gas
to heater. If pipe is too small, undue
loss of pressure will occur.
Installation must include an equipment shutoff valve, union, and
plugged 1/8
" NPT tap. Locate NPT
tap within reach for test gauge hook
up. NPT tap must be upstream
from heater (see Figure 7).
IMPORTANT
: Install equipment
shutoff valve in an accessible
location. The equipment shutoff
valve is for turning on or shutting off
the gas to the appliance. Apply pipe
joint sealant lightly to male threads.
This will prevent excess sealant
from going into pipe. Excess sealant
in pipe could result in clogged
heater valves.
CAUTION: Use pipe joint sealant that is resistant to gas
(PROP ANE or NG).
We recommend that you install a
sediment trap in supply line as
shown in Figure 7. Locate sediment
trap where it is within reach for
cleaning. Install in piping system
between fuel supply and heater. Locate sediment trap where trapped
matter is not likely to freeze. A sediment trap traps moisture and
contaminants. This keeps them from
going into heater controls. If sediment trap is not installed or is
installed incorrectly, heater may not
run properly.
CAUTION: Avoid damage to
regulator. Hold gas regulator with
wrench when connecting into gas
piping and/or fittings.
WARNING: Never use an open
flame to check for a leak. Apply a
mixture of liquid soap and water to
all joints. Bubbles forming show a
leak. Correct all leaks at
once.
CAUTION: Make sure external
regulator has been installed between gas supply and heater. See
guidelines under Connecting to Gas
Supply.
Figure 8 -Equipment Shutoff Valve
Pressure Testing Gas
Supply Piping System
Test Pressures In Excess Of 1/2
PSIG(3.5kPa)
1. Disconnect heater with its
appliance main gas valve (control
valve) and equipment shutoff valve
from gas supply piping system.
Pressures in excess of 1/2 PSIG
will damage heater regulator.
2. Cap off open end of gas pipe
where equipment shutoff valve
was connected.
3. Pressurize supply piping system
by either using compressed air or
opening gas supply tank valve.
4. Check all joints of gas supply
piping system. Apply mixture of
liquid soap and water to gas
joints. Bubbles forming show a
leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment
shutoff valve to gas supply. Check
reconnected fittings for leaks.
Pressure Testing Heater
Gas Connections
1. Open equipment shutoff valve
(see Figure 8).
Figure 9.1 -Checking Gas Joints
CHECKING GAS
CONNECTIONS
WARNING: Test all gas piping
and connections for leaks after
installing or servicing. Correct all
leaks at once.
E
quipment Sh
uto
Propane/LP
Supply Tank
Extemal Regulotor
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