Procom QD250T Owner's Operation And Installation Manual

VENT-FREE GAS STOVE
OWNER’S OPERATION
AND INSTALLATION
MANUAL
MODEL QD250T
US
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable va-
pors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a quali­ed installer, service agency or the gas supplier.
WARNING: This appliance is equipped for natural and
propane gas. Field conversion is not permitted other than between natural or propane gases.
Questions, problems, missing parts? Before returning to your retailer, call
our customer service department at 1-866-573-0674, 7:30 am - 4:15 pm CST,
Monday through Friday or email customerservice@usaprocom.com
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TABLE OF CONTENTS
Safety ........................................................ 3
Specications ............................................ 4
Qualied Installing Agency ........................ 5
Product Features ....................................... 5
Local Codes............................................... 5
Product Identication ................................. 6
Unpacking.................................................. 6
Water Vapor: A By-Product Of
Unvented Room Heaters ..................... 6
Air For Combustion and Ventilation ........... 7
Installation ................................................. 8
Operation ................................................. 16
Inspecting Burners................................... 18
Care And Maintenance ............................ 19
Troubleshooting ....................................... 21
Replacement Parts .................................. 24
Accessories ............................................. 24
Service Hints ........................................... 25
Technical Service..................................... 25
Parts ........................................................ 26
Warranty .................................................. 28
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This is an unvented gas-red heater. It uses air (oxygen) from the room in which it is installed. Provisions for ad­equate combustion and ventilation air must be provided.
Refer to Air For Combustion and Ventilation section on
page 7 of this manual.
WARNING: Improper installation, adjustment, al-
teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assistance or additional information consult a qualied installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket,* per­manently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with propane or natural gas. This appliance is equipped with a simple means to switch between propane and natural gas. Field conver­sion by any other means including the use of a kit is not permitted.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
SAVE THIS BOOK
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SAFETY
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning. Failure
to follow these instructions will
void the warranty.
Only a qualied installer, service agent, or local gas supplier may install and service this product.
WARNING: Keep the appli-
ance area clear and free from
combustible materials, gasoline, and other ammable vapors and liquids.
WARNING: This appliance can be used with propane or natural gas. It is shipped from the factory adjusted for use with propane.
DANGER: Carbon monoxide poisoning may lead to death!
CARBON MONOXIDE POISONING: Early
signs of carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inu­ence of alcohol and those at high altitudes.
NATURAL AND PROPANE/LP GAS: Natural
and Propane/LP gas are odorless. An odor­making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
WARNING: Any change to
this heater or its controls can
be dangerous.
WARNING: Do not allow fans
to blow directly into replace. Avoid any drafts that alter burner ame patterns.
WARNING: Do not use a
blower insert, heat exchanger
insert or other accessory not
approved for use with this heater.
WARNING: Due to high tem­peratures, the appliance should be located out of trafc and away from furniture and draperies.
WARNING: Do not place clothing or other flammable material on or near the appli­ance. Never place any objects in the heater.
WARNING: The heater be­comes very hot when operating. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Heater will
remain hot for a time after shut-
down. Allow surfaces to cool before touching.
WARNING: Carefully super­vise young children when they are in the room with the heater.
WARNING: You must operate this heater with screen in place.
1. Do not place Propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed outdoors.
2. This heater shall not be installed in a bedroom or bathroom.
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3. This heater needs fresh air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, pages 7. If heater keeps shutting off, see Trouble- shooting, page 21.
4. Keep all air openings in front and bottom of heater clear and free of debris. This will ensure enough air for proper combustion.
5. If heater shuts off, do not relight until you have provided fresh, outside air. If heater keeps shutting off, have it serviced.
6. Do not run heater:
• Where ammable liquids or vapors are
used or stored.
• Under dusty conditions.
7. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these prod­ucts may create a white powder residue within burner box or on adjacent walls or furniture.
8. Do not use heater if any part has been under water. Immediately call a qualied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
9. Turn heater off and let cool before servic­ing. Only a qualied service person should service and repair heater.
SAFETY
10. Operating heater above elevations of 4,500 feet could cause pilot outage.
11. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
12. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.
13. Solid fuels should not be burned in a heater in which a vent-free log set is installed. Do not use this heater to cook food or burn paper or other objects.
14. To prevent sooting, follow the instructions in Care and Maintenance (see page 19).
15. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause soot­ing. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.
16. This heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualied service person.
Note: During initial operation, slight smok-
ing could occur due to log curing and the heater burning manufacturing residues.
17. Do not use this heater if any log is broken.
SPECIFICATIONS
Model QD250T
Gas Type Natural Gas Propane Gas
Input Rating 25,000 Btu/Hr 25,000 Btu/Hr
Ignition Electronic Piezo Electronic Piezo
Regulator Pressure Setting 4" W.C. 9" W.C.
Inlet Gas Pressure* (inches of water)
(*for purposes of input adjustment)
Maximum 10.5" Maximum 14"
Minimum 5" Minimum 11"
Heater Dimensions (HxWxD) •
25" × 33.5" × 13"
Carton Dimensions (HxWxD) •
24.8" × 34.25" × 13"
Stove Weight • 49.8 lbs
Shipping Weight • 60.4 lbs
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QUALIFIED INSTALLING AGENCY
Only a qualied agency should install and replace gas piping, gas utilization equipment or accessories, and repair and equipment ser­vicing. The term “qualied agency” means any individual, rm, corporation, or company that either in person or through a representative is engaged in and is responsible for:
a) Installing, testing, or replacing gas piping
or
b) Connecting, installing, testing, repairing,
or servicing equipment; that is experienced in such work; that is familiar with all precau­tions required; and that has complied with all the requirement of the authority having jurisdiction.
PRODUCT FEATURES
SAFETY PILOT
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater is equipped with an electronic piezo control system. This system requires one AAA battery (provided).
THERMOSTATIC CONTROL
The control automatically cycles the burner on and off to maintain a desired room tem-
perature.
2 GAS OPTIONS AVAILABLE
Your heater is equipped to operate on either Propane/LP or Natural gas. The heater is shipped from the factory ready for connect­ing to Propane/LP. The heater can easily be changed to Natural gas by having your quali­ed installer follow the instructions on page 9 and the markings on the heater.
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02269-9101
This heater is designed for vent-free op­eration. State and local codes in some areas prohibit the use of vent-free heaters.
State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural gas-red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
In the State of Massachusetts the gas cock must be a T-handle type. The State of Massachusetts requires that a exible appliance connector cannot exceed three feet in length.
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WATER VAPOR: A BY-PRODUCT OF
UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combus­tion. An unvented room heater produces ap­proximately one (1) ounce (30 mL) of water for every 1,000 BTUs (0.3 KWs) of gas input per hour. Unvented room heaters are recom­mended as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.
The following steps will help ensure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.
2. If high humidity is experienced, a dehu­midier may be used to help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
UNPACKING
1. Remove top inner pack.
2. Tilt carton so that heater is upright.
3. Remove protective side packaging.
4. Slide heater out of carton.
5. Remove protective plastic wrap.
6. Remove two screws in the upper corners of the screen (one on each side, see Figure 2). Lift and pull forward to remove.
7. Remove log set by cutting plastic ties.
8. Carefully unwrap logs.
9. Check for any shipping damage. If heater or log is damaged, call our customer ser­vice department at 1-866-573-0674.
Leg Installation
Carefully lay heater on its back. Attach legs with hardware provided (see Figure 3).
Figure 1 - Vent-Free Stove
Figure 2 - Removing Screen
Figure 3 - Installing Legs
PRODUCT IDENTIFICATION
Logs
Screen
Heater Controls (Inside Panel)
Screws
3 Screws
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AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall
not be installed in a conned space or unusually tight con­struction unless provisions are provided for adequate combus­tion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible. While it is good to make your home energy efcient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation. Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appli­ances.
WARNING: This heater shall
not be installed in a room or space unless the required vol­ume of indoor combustion air is provided by the method de­scribed in the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or
applicable local codes.
WARNING: If the area in which
the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,
or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 4). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Figure 4 - Ventilation Air from Inside
Building
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into Adjoining
Room,
Option 1
12"
12"
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Ventilation Air From Outdoors
AIR FOR COMBUSTION AND VENTILATION
Figure 5 - Ventilation Air from Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent. Rework worksheet, adding the space of the adjoining unconned space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Outlet Air
Ventilated Attic
Outlet Air
Inlet Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualied ser­vice person must install heater. Follow all local codes.
WARNING: Never install the
heater
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, cloth­ing, or other ammable objects are less than 42" from the front, top, or sides of the heater.
• in high trafc areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as to­bacco smoke, aromatic candles, cleaning uids, oil or kerosene lamps, etc.) in the air exist, may cause walls to discolor.
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Figure 6 - Minimum Clearance to Wall
and Ceiling
Ceiling
12"
Min.
12"
Min.
48"
Min.
Side Wall
Side Wall
Floor
IMPORTANT: Vent-free heaters add moisture to the air. Although this is benecial, installing heater in rooms without enough ventilation air may cause mildew to form too much mois­ture. See Air for Combustion and Ventilation, pages 7.
CHECK GAS TYPE
Be sure your gas supply is right for your heat­er. Otherwise, call dealer where you bought the heater for proper type heater.
CLEARANCES TO
COMBUSTIBLES
WARNING: You must main-
tain the minimum clearances. If you can, provide greater clear­ances from oor, ceiling, and adjoining wall. Measure from outermost point of heater.
This heater is designed to sit directly on the oor or on a mantel base.
IMPORTANT: You must maintain minimum wall and ceiling clearances during installation. The minimum clearances are shown in Figure
6. Measure from outermost point of heater.
INSTALLATION
Minimum Wall and Ceiling
Clearances
A. Clearances from outermost point of heater
to any combustible side wall should not be less than 12".
B. Clearances from the heater to the ceiling
should not be less than 48".
C. Clearance from heater to back wall should
not be less than 6".
GAS SELECTION
This appliance is factory preset for propane/LP gas. No changes are required for connecting to propane/ L P. Only a qualied installer or
service technician can perform gas selection and connecting to gas supply.
CAUTION: Two gas line in-
stallations at the same time are
prohibited. The access plate to the simple switching means shall not be opened while the heater is in operation.
CAUTION: To avoid gas leakage at the inlet of regulator, a qualied installer or service technician must use supplied hex plug with sealant.
WARNING: Do not attempt to access or change the setting of the fuel selection means.
Access to and adjustment of the fuel selection means must only be performed by a qualied service person when connecting this appli­ance to a specied fuel supply at the time of installation.
Change of the selector setting to other than the fuel type specied at the time of installation could damage this appliance and render it inoperable.
The installer shall replace the access cover before completing the installation and operat­ing this appliance.
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