Procom PN750HYLB, PN750HYLA, PL600HYLA, PL600HYLB User Manual

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OWNER’S OPERATION AND INSTALLA TION MANUAL
PL600HYLA/PL600HYLB
60,000BTU/Hr
75,000BTU/Hr
Manually Controlled
CAMPFIRE
WARNING: If the information in this manual is
not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
-Shut off supply to the appliance.
-Extenguish any open flames.
-Immediately call your gas supplier. Follow the gas supplier’s instructions.
-If you can not reach your gas supplier, call the fire department. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Read the installa tion, operating and maintenance instructions thoroughly before installing or servicing this equipment
WARNING: For Outdoor Use Only. Do not
use for cooking
Save this manual for future reference.
Installer: Leave this manual with customer.
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GENERAL INFORMATION
These instructions are intended as a general guide and do not supersede national or local codes in anyway. Authorities having jurisdiction should be consulted before installation. Installation and provision for combustion and ventilation air must confirm with the national Fuel Gas Code. This campfire has been tested to, and complies with IAS 4-96 1997, U, S, Requirements for Outdoor Gas Fireplace
TABLE OF CONTENTS
GENERAL INFORMATION……………………………………………………………….........2
SAFETY INFORMATION………………………………………………………………...........3
INSTALLATION .……………………………………………………………………..……....... 5
OPERATING HEATER ………………………………………………..…………………........7
MAINTENANCE AND STORAGE ……………………………………………………..........8
PRODUCT FEATURES……………………………………………………………………......9
SPECIFICATION…………………………………………………………….........…………...10
TROUBLESHOOTING……………………………………………………………………... ..10
PARTS LIST…………………………………………………………… …………………….....11
WARRANTY………………………………………………………………………………….....end
Liquid propane units are designed and certified for use only with house­hold liquid propane supply period. Do not use “portable” propane tanks of less than 100-lbs, Capacity, LP units cannot be operated with 20-lb. Propane tanks commonly used with portable, liquid propane gas grills.
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SAFETY INFORMATION
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y . IT IS NOT INTENDED FOR INSTALLATION IN ANY BUIDING, GARAGE.OR ENCLOSED STRUCTION. IT IS NOT INTENDED FOR INSTALLA TION IN OR ON RECREATIONAL VEHICLES OR BOATS.
WARNING: Follow all gas leak procedures in
this manual, prior to operation.
WARNING: Fuels used in gas fired appliances,
and the products of combustion of such fuels, contain chemicals know to the State of California to cause cancer, birth defects and /or other reproductive harm. This warning is issued pursuant to California Health & Safety Code Sec.25249.1
While this appliance is not in use, the gas must be turned off at the gas supply. While this appliance is not in use, it should be covered to protect it from weather and other adverse elements.
DO NOT ATTEMPT TO DISCONNECT THE GAS OR ANY GAS FITTING WHILE THIS APPLIANCE IS IN OPERA TION.
Inspect the gas connections of this appliance prior to each use. Do not operate the unit if there is a gas leak present. Do not put anything flammable, on or around or be­neath the campfire. NEVER Leave the campfire unattended while in operation. NEVER Allow children to operate this appliance. NEVER Lean over the campfire or place ,hand or fin­gers on the screen cover or near flame.
NEVER Use liquid propane gas in a natural gas unit,
or natural gas in a liquid propane unit. Gas conver-
sions SHOULD ONLY BE DONE BY A QUALIFIED SERVICE TECHNICIAN. DO NOT use charcoal bri-
quettes or lighter fluid in any campfire. Storage of this appliance indoors is permissible only if the gas is disconnected.
PROPER CLEARANCES FROM COMBUSTIBLE, CON­STRUCTION AND MATERIALS MUST BE MAINTAINED FROM ALL SIDES, TOP AND BOTTOM OF THIS APPLIANCE.
THIS APPLIANCE SHOULD
ANY COMBUSTIBLE SURFACE.
THIS APPLIANCE SHOULD ANY COMBUSTIBLE CONSTRUCTION OR MA TERIALS.
THIS APPLIANCE SHOULD CLOSER THAN FORTY-EIGHT (48”) INCHES FROM ANY SIDE T O ANY COMBUSTIBLE CONSTRUCTION OR MA TERIALS.
NEVER BE PLACED ON
NEVER BE PLACED UNDER
NEVER BE PLACED
Location
Your campfire can be installed on a flat, stable surface, away from any combustible materials or construction. (See FIgure 13) Place unit on any level, outdoor, non combustible surface.
NOTE: Do not place this appliance on grass or dirt
area , this may prevent proper venting.
HARD PIPING TO UNIT WITHOUT GAS PROXIMITY
1. TURN OFF THE GAS SUPPLY SYSTEM NOTE: All gas connections (except for brass to brass) require the following: Clean pipe threads using either a wire brush or steel wool. Apply Teflon tape or pipe dope to the steel fittings before making any connection. BE CAREFUL! Make sure all gas connections are snug, but not over tighten!
2. Extend the gas supply system using1/2” black iron pipe from current house supply. This may be ac­complished by a teeing off” or tapping into a con­venient gas line connection; installing the neces­sary pipe for the distance required; and then in­stalling a manual valve at exterior house wall. If pipe is to pass though a foundation or house wall, make sure to re-seal the area around the pipe with weather sealant.
3. From manual valve, extend piping to the campfire.
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Location Continue
Note :If pipe is to be placed in an underground trench, check with local codes for required depth and mate­rial construction.
4. Connect the 3/8” male flare brass fitting (furnished with campfire) to the 1/2” steel piping making sure to clean the pipe threads and use Teflon tape or pipe dope.(FLEX LINE NOT SUPPLIED)
5. Connect the 1/2” female X 3/8” male flare brass fitting to the 3/8” female brass flare fitting, as sembled on the right side of the gas line, of the right side of the campfire.
NOTE: Brass to brassw connections do not require teflon tape or pipe dope. (Note: show drawing of hard piping installation.
Storage of this appliance indoors is permissible only if it has been disconnected from its fuel supply. (natural gas line or LP gas)
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSZ223.1, also known as NFPA54*. Available from :
American National Standards Institute, INC. 1430 Broadway, New York, NY10018 National Fire Protection Association, INC. Battery march Park Quincy. MA 02269
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of control system and any gas control which has been under water.
Children and adults should be alerted to the hazards
of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when
they are in the area of the appliance.
Never leave the appliance unattended during
operation.
Clothing or other flammable materials should not
be placed on or near the appliance.
∙ Any guard or other protective device removed for
servicing the appliance must be replaced prior to operating the appliance
∙ Installation and repair should be done by a quali-
fied service person.. The appliance should be in­spected before use and at least annually by a quali­fied service person. More frequent cleaning may be required as necessary. It is imperative the con­trol compartment, burners and circulating air pas­sageways of the appliance be kept clean.
∙ Inspect the fuel supply connection before each use
of the appliance.
IMPORTANT: Installation of natural gas and LP
should be done by a qualified installer, service agency or gas supplier.
The appliance and its manual shutoff valve must be disconnected from the gas supply piping sys­tem during any pressure testing of the system at test pressures in excess of 1/2 psig (3.5kPa).
This appliance must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).
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Installation
LOGS LIST
PL600HYLA PN750HYLA
FIG 2 The LOG sets for PL600HYLA/ PN750HYLA
PL600HYLB PN750HYLB
FIG 3 The LOG sets for PL600HYLB/ PN750HYLB
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Installation continue
Check to make sure you have the correct parts before assembling.
. Logs: 5
Caution: Some of the steel edges may be
sharp. Please use caution when assembling the unit.
INST ALLATION INSTRUCTIONS:
1. Remove log from inside the box. Please note each log fits the number marked on foam package.
2. Next remove campfire from box.
3. You may use bricks or blocks to create your sur­round to place your campfire on.
4. Make sure that the campfire is placed on a flat surface.
5. Check the log piece (FIG-4).
7. Install the No.#1 log as indicated on base log .Fix
the log on the bracket by the screw .
(FIG.-6).
Fig. 6 Install the LOG #1
8.
Install the No.#2 log as indicated on base log.
(FIG.-7).
Fig.-4 Check the log piece
6. Make sure that the logs were installed correctly.
(FIG.-5).(Base logs are pre-installed.)
Fig.-5 Install and check the base logs
Fig. -7 install the LOG #2
9. Install the No.#3 log as indicated on the base log
( FIG.-8).
Fig. -8 install the LOG #3
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Installation (continue)
11. install the No. # 4 log as indicated on the base
(FIG.-9)
12. Install the No. #5 Log as indicated on the base log
(FIG. 10).
.
Fig. -9 Install the LOG #4
FUEL REQUIREMENTS: Natural gas models
l - Connect the ON/OFF gas valve of the appliance
to the incoming gas supply line. See Figure 10. -
- Make certain all gas connections are right.
- Turn the ON/OFF valve at the appliance slowly to the “ON” position. Use a soap and water solution to test for leaks.
FIG. -10 Insatll the LOG #5
CONNECTING TO GAS SUPPLY
Note: Apply a mixture of liquid soap and water to all
joints. Do not use an open flame. Bubbles forming show a leak. Check all connections for leaks
immediately.
Fig. 11 Natural gas burner assembly
OPERATING HEA TER
Your campfire burener is build to operate with natural gas or build for LP gas. This appliance is lit a piezo ignitor, follow these instruc­tions exactly when lighting the campfire. BEFORE LIGHTING, smell arround the appliance the appliance area for gas. Be sure to smell to next to the ground as liquid propane gas heavier than air and will settle to the ground. Follow adaptable lighting instructions. Apply soap solu­tion to all joints. Bubbles forming indicates a leak. Do not use a match or an open flame to detect leak. Light heater after ensuring that no gas leak exists.
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LIGHTING INSTRUCTIONS
WARNING:FOR YOUR SAFETY READ
BEFOR LIGHTING
1. STOP! Read the safety information above.
2. Make sure manual shutoff valve is fully open.
3. Press in and turn control knob clockwise 90 degree to the OFF position.
4. Wait five (5) minutes to clear out any gas. Then smell for gas around log set and near floor. If you smell gas, STOP! Follow the safety information above. If you don’t smell gas, go on to the next step.
5. Turn control knob counterclockwise 90 degree to the PILOT position and press in. Keep con­trol knob pressed in for five(5) seconds.
Note: You may be running this log set for first time
after hooking up to gas supply. If so, the control knob may need to be pressed in for 30 seconds. This will allow air to bleed from the gas system.
6. With control knob pressed in, push down and re­lease ignitor button. This will light the pilot. The pi­lot is attached to the side of the front burner. If needed, keep pressing ignitor button until pilot lights. NOTE: If pilot does not stay lit, contact a qualified service person or PRO-COM’s 800# on the back of this manual. Until repairs are made, light pilot with the piezo.
7. Keep control knob pressed in for 30 seconds after
lighting pilot. After 30 seconds, release control knob.
Note: If pilot goes out, repeat steps 3 through 7. If control knob does not pop up when released, con-
tact a qualified service person or PRO-COM’s 800# on the back of this manual.
8. Turn control knob counterclockwise 90
degree to the ON position. Burner should light. If burner does not light, call a qualified service person or PRO-COM’s 800# on the back of this manual.
WARNING: If you do not follow these in-
structions exactly, a fire or explosion may result causing property damage, personal in­jury or loss of life.
TO TURN OFF GAS TO APPLIANCE
Shutting Off Appliance
1. Turn control knob clockwise 90 degrees to the PILOT position.
2. Press in and turn control knob clockwise 90 degrees to OFF position.
Shutting Off Burner Only (pilot stays lit)
Turn control knob clockwise 90 degrees to the PILOT position.
Fig12 The operationg board
MAINTENANCE AND STORAGE
1. Storage of an appliance indoors is permissible only if the gas supply system is disconnected and removed from the appliance. .
2. Have the heater inspected by qualified service man before each use or at least annually.
3. Check the POL fitting for any damage before each use and replace if any damage is found.
4. Spiders and insects can nest and live in outdoor appliances, especially in the burners and orifices. This will interrupt the normal flow of LP gas to the heater and can be a very dangerous situation. Inspect for insect infiltration of burner/orifice when one of the following occurs:
A. The smell of gas along with predominating yel-
low tipping of the burner flames. B. Heater can not reach desired temperature. C. Uneven burner flow. D. Burner makes popping noises during normal
use or shutdown.
5. Adopt rainproof cover (provided with the heater) to avoid rust of heater when not in use.
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PRODUCT FEATURES
SERVICE INDICATIONS:
SAFETY PILOT
The heater has a pilot with a safety shutoff system. The safety pilot is a required feature for outdoor heaters. It shuts off the heater if flame is extinguished by rough wind.
PIEZO IGNITION SYSTEM
This heater has a piezo igniter. This system requires no matches, batteries, or other sources to light heater.
VALVE CONTROL SYSTEM
This heater has a control valve to control the gas flow, with the control valve, you can chose the proper flame of the fire.
*Option Screen*
For Your safety
You may purchase the screen to maintain a clearance around the campfire
A hazardous condition may result if a heater has been modified or is not functioning properly. When the heater is working properly:
1. The flame is essentially yellow.
2. There is no strong disagreeable odor, eye burn­ing or other physical discomfort.
3. No smoke or soot exists internal or external to the campfire.
4. No unplanned or unexplained shut down of the heater occur.
REPLACEMENT
REPLACEMENT P ARTS:
Note: Use only original replacement parts. This will
protect your warranty coverage for parts replaced un­der warranty.
P AR TS UNDER WARRANTY:
CAUTION
PLEASE DO NOT TOUCH SCREEN OR PLACE ANY OBJECTS ON SCREEN WHILE BURNER IS ON
Children and adults should be alerted to the hazards of high surface temperatures and should stay away from SCREEN to avoid burns or clothing ignition,
Contact authorized dealers of this product. If they can’t supply original replacement part(s) call PRO-COM’s Technical Service Department at 1-877-886-5989 for referral information.
When calling PRO-COM or your dealer, have ready
Your name Your address Model and serial numbers of your heater How heater was malfunctioning Type of gas used (propane/LP or natural gas) Warranty card Usually, we will ask you to return the defective
part back to retail store.
PARTS NOT UNDER WARRANTY:
Contact authorized dealers of this product or Parts Central if they can’t supply original replacement part (s) Call PRO-COM’s Parts Department at 1-877-886­5989 for referral information.
FIG. 13 The screen
When calling PRO-COM, have ready
Model number of your heater The replacement part number
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ACCESSORIES
Purchase the accessories from your local dealer or
HIGH ALTITUDE DERATE
In the U.S.A., Input BTU shall be derated 4%(1 orifice
Parts Central. If they cannot supply these accessories
size) per 1000ft, for above 2000ft.. In Canada, input BTU
call PRO-COM’s Sales Department at 1-877-886-5989
shall be derated 10% (2 orifice size) at altitudes from
for referral information. You can also write to the ad-
2000ft.to 4500ft..
dress listed on the back page of this manual.
SPECIFICA TIONS
Model L600HYLA/B PN750HYLA/B Btu (LP/NG) 60.000 75.000 Gas Type LP NG Ignition Piezo Piezo Inlet Gas Pressure* (In. of water) Maximum 14” 10.5” Minimum 11” 5.5” Dimensions, Inches (H x W x D) Stove 17 3/4” x22 7/8”x18 1/8” 17 3/4” x22 7/8”x18 1/8” Carton 15” x25 ”x20 1/4” 15” x25 ”x20 1/4” Weight, Lbs Stove 32/33 32/ 33 Shipping Weight 55/58 55/ 58
* For purpose of shipment adjustment. Minimum clearances: Bottom: (This appliance may not be place on any combustible materials) Top: 8 FT. (2.4m)
Side /walls (around): 48 inch (1220mm)
OBSERVED PROBLEM
Burner does not light
When ignitor buttons pressed in, there is no spark at safety Pilot.
Burner fire does not last.
TROUBLESHOOTING
POSSIBLE CAUSE
1. Air in gas lines.
2. Inlet gas pressure is too low.
3. Gas supply turned off.
4. Air passageway on heater blocked.
5. Burner orifice clogged.
6. Control knob not in ING/ON position.
7. Control knob not fully pressed in while in ING/ON position.
1. Ignitor electrode positioned wrong.
2. Ignitor broken.
3. Broken ignitor cable.
4. Ignitor electrode not connected to ignitor cable.
1. Damaged thermocouple.
2. Thermocouple electrode corrosion.
3. Damaged control valve.
4. Control knob not pressed long enough.
5. Thermocouple connection loose at control valve.
6. Pilot flame not touching thermocouple.
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REMEDY
1. Continue holding down control knob. Repeat igniting operation until air is removed.
2. Check gas pressure.
3. Fully open gas supply.
4. Check air passageway.
5. Clean burner.
6. Turn control knob to ING/ON position.
7. Press down control knob.
1. Reposition ignitor.
2. Replace pilot
3. Replace ignitor cable.
4. Connect electrode to ignitor cable.
1.Replace thermocouple.
2. Clean thermocouple electrode.
3. Replace control valve.
4. After pilot lights, keep control knob pressed in for 30 seconds.
5. Hand tighten connection or replace thermocouple.
6. Contact qualified service man.
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P ARTS LIST
PL600HYLA/PL600HYLB
PN750HYLA/PN750HYLB
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ILLUSTRATED
PARTS BREAKDOWN
PL600HYLA / PL600HYLB PN750HYLA / PN750HYLB
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WARRANTY INFOR ATION
KEEP THIS WARRANTY
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with PRO-COM.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
PRO-COM warrants this product to be free from defects in materials and components for one (1) years from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions, to make a claim under this
warranty, the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition and an allowance for labor when provided by a PRO-COM Authorized Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or PRO-COM who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions
furnished with the unit.
Model:
LIMITED WARRANTY PRO-COM OUTDOOR CAMPFIRE
This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transporta-
tion and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT, THIS EXPRESS WAR­RANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE (1) YEAR ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE. NANJING PRO-COM’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND NANJING PRO-COM SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT. ACCIDENTAL OR CONSEQUEN-
TIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of accidental or consequential damages,
the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal right, and you may also have other rights that vary from state to state.
For information about this warranty please write to:
NANJING PRO-COM ELECTRIC APPLIANCE CO., LTD. #6 CHUANGYE ROAD, HIGH NEW TECHNOLOGY & DEVELOPMENT ZONE,
GREAT BRIDGE ROAD NORTH, NANJING, 210061, CHINA.
Patent Pending
PRO-COM TOLL- FREE NUMBER: 1- 877- 886- 5989
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