Procom PCFA125V, PCFA175V Owner's Manual

PROPANE CONSTRUCTION FORCED AIR HEATER
OWNER’S MANUAL
PCFA125V - 125,000 BTU/HR HEATER PCFA175V - 175,000 BTU/HR HEATER
IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury and property loss or damage from hazards
of re, explosion, burn, asphyxiation, carbon monoxide
poisoning and/or electrical shock. Only persons who can understand and follow the in-
structions should use or service this heater. If you need assistance or heater information such as an
instructions manual, labels, etc. contact the manufacturer.
Questions, problems, missing parts? Before returning to your retailer, call
our customer service department at 1-866-573-0674, 7:30 am - 4:15 pm CST,
Monday through Friday or email customerservice@usaprocom.com
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TABLE OF CONTENTS
Specications ............................................ 2
Safety ........................................................ 3
Product Identication ................................. 4
Unpacking.................................................. 5
Assembly ................................................... 5
Theory of Operation................................... 5
Propane Supply ......................................... 6
Ventilation .................................................. 6
Installation ................................................. 6
Operation ................................................... 7
Storage ...................................................... 8
Maintenance .............................................. 8
Service Procedures ................................... 8
Troubleshooting ....................................... 12
Wiring Diagram ........................................ 13
Replacement Parts .................................. 13
Accessories ............................................. 13
Technical Services ................................... 13
Parts ........................................................ 14
Warranty .................................................. 16
SPECIFICATIONS
Model PCFA125V PCFA175V
Output Rating 55-125,000 BTU/Hr 100-175,000 BTU/Hr
Fuel Consumption/Hour 5.8 lb (2.63 kg) 8.1 lb (3.7 kg)
Manifold Pressure 19.8 PSI 19.7 PSI
Ignition Electric Piezo Electric Spark
Fuel Propane Vapor
Supply Pressure To Regulator Minimum* 25 psi Minimum* 25 psi
Maximum Tank Pressure or 200 psi
Regulator Outlet Pressure 20 PSI 20 PSI
Motor 3000 RPM 3200 RPM
Electric Input 120 Volt/60 Hertz/1 Phase/3 Amp
Amperage 0.6
Temperature Range for Heater Operation 0° F to 85° F** (-17° C to 29.4° C**)
* For purposes of input adjustment ** When running heater in temperatures above 85° F (29.44° C), high internal temperatures may cause
thermal limit device to shut down heater.
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SAFETY
Carbon Monoxide Poisoning: Some people are more affected by carbon monoxide than others. Early signs of carbon monoxide poi­soning resemble the flu, with headaches, diz­ziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced.
Propane Gas: Propane gas is odorless. An odor-making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas can fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Install and use heater with care. Follow all local ordinances and codes. In the ab­sence of local ordinances and codes, refer to the Standard for Storage and Handling
of Liqueed Petroleum Gas, ANSI/NFPA 58 and the Natural and Propane Gas Installation Code, CAN/CGA B149.1. This
instructs on the safe storage and handling of propane gases.
2. Use only the electrical voltage and fre­quency specied on model plate. The electrical connections and grounding of the heater shall follow the National Electric
Code, ANSI/NFPA 70 or the Canadian Electrical Code, Part 1.
3. Electrical grounding instructions - This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged di­rectly into a properly grounded three-prong receptacle or extension cord.
4. This product has been approved for use in the Commonwealth of Massachusetts.
5. Use only a three-prong, grounded exten­sion cord.
6. Use only the hose and factory preset regulator provided with the heater.
7. Use only propane gas set up for vapor withdrawal.
8. Provide adequate ventilation. Before using heater, provide at least a 1.5 ft2 (1400 cm2) opening of fresh, outside air.
9. When used indoors, adequate ventilation must be provided.
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproduc­tive harm.
WARNING: Fire, burn, in-
halation and explosion hazard.
Keep solid combustibles, such as building materials, paper or cardboard, a safe distance away from the heater as recommended by the instructions. Never use the heater in spaces which do or may contain volatile or airborne combustibles or products such as gasoline, solvents, paint thin­ner, dust particles or unknown chemicals.
WARNING: Not for home or recreational vehicle use.
For use with Propane/LP gas only.
The heater is designed for use as a con­struction heater in accordance with ANSI Z83.7•CGA2.14. Other standards govern the use of fuel gases and heating products for specic uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide tempo­rary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your local
re safety authority if you have questions
about heater use.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
DANGER: Carbon monoxide
poisoning may lead to death!
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SAFETY
10. Do not use heater in occupied dwellings or in living or sleeping quarters.
11. Do not use heater in basement or below ground level. Propane gas is heavier than air. If a leak occurs, propane gas will sink to the lowest possible level.
12. Keep appliance area clear and free from combustible materials, gasoline, paint thinner and other flammable vapors and liquids.
13. Do not use heater in areas with high dust content. Dust is combustible.
14. Minimum heater clearances from com­bustibles:
Outlet: 8 Ft. (2.4 m)
Sides: 2 Ft. (0.61 m), Top: 6 Ft. (1.83 m)
Rear: 2 Ft. (0.61 m)
Locate 10 ft. (3 m) from canvas or plastic
tarpaulins or similar coverings and secure them to prevent flapping or movement due to wind action.
15. Keep heater at least 6 feet (1.83 m) from propane tank(s) in USA or 10 feet (3 m) from propane tank(s) in Canada. Do not point heater at a propane/LP tank within 20 feet (6.1 m).
16. Keep propane tank(s) below 100° F (37.8° C).
17. Check heater for damage before each use. Do not use a damaged heater.
18. Check hose before each use of heater. If highly worn or cut, replace with hose specied by manufacturer before using heater.
19. Locate heater on a stable and level surface. Do not move while heater is hot or running. Position heater properly before use.
20. Not intended for use on nished floors.
21. Never block air inlet (rear) or air outlet (front) of heater.
22. Keep heater away from strong drafts, water spray, rain or dripping water.
23. Do not leave heater unattended.
24. Keep children and animals away from heater.
25. Never move, handle or service a hot, op­erating or plugged-in heater. Severe burns may result. You must wait 15 minutes after turning heater off.
26. To prevent injury, wear gloves when han­dling heater.
27. Never attach duct work to front or rear of heater.
28. Do not alter heater. Keep heater in its original state.
29. Do not use heater if altered.
30. Turn off propane supply and unplug heater when not in use.
31. Use only original replacement parts. This heater must use design-specic parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
32. Do not use this product without leg and feet assembly.
Hot Air Outlet (Front)
Power Cord
Burn Rate Adjustment Knob
Burner Assembly Cover
Control Valve Button
Valve Inlet
Adjustable Foot
Figure 1 - 125,000 & 175,000 Btu/Hr Heater
PRODUCT IDENTIFICATION
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UNPACKING
1. Remove all packing items applied to heater for shipment. Keep plastic cover caps (attached to inlet connector and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, call our customer service department at 1-866-573-0674.
End Cap
Leg Extension
Base Foot
Fastener Screw
Figure 2 - Foot Assembly
THEORY OF OPERATION
The Fuel System: The hose/regulator assem­bly attaches to the propane gas supply. The propane gas moves through the automatic control valve, burn rate adjustment valve and out the injector.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The high voltage ignitor sends voltage to the spark ignitor. The spark ignitor ignites the fuel and air mixture.
The Safety Control System: This system causes the heater to shut down if the flame goes out. The motor will continue to run, but no heat is produced.
Air For Combustion
Air For Heating
Cool Air In (Back)
Motor
Hose/ Regulator Assembly
Spark Ignitor
Combustion Chamber
Figure 3 - Cross Section Operational View
Fan
Clean Heated Air Out (Front)
Power Cord
Injector
Thermal Limit Switch
High Voltage Ignitor
Automatic Control Valve
ASSEMBLY
IMPORTANT: Do not use this product without leg and foot assembly.
Plastic Foot and Leg Extensions
1. Insert leg extensions into outlet end cap until small hole lines up with larger hole, visible from inside of outlet end cap (see Figure 2). Fasten leg extensions with provided Fastener screws.
2. Insert plastic base foot into each leg ex­tension and set heater to desired angle. Small post screws on plastic foot will snap into holes in leg extensions.
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Figure 4 - Regulator Position
Propane Tank
Propane Supply Valve
Regulator
Hose
POL Fitting
VENTILATION
WARNING: Review and un­derstand the warnings in the Safety, page 3. They are needed to safely operate this heater. Fol­low all local codes when using this heater.
WARNING: Test all gas piping and connections for leaks after installation or servicing. Never
use an open ame to check for
a leak. Apply a noncorrosive
leak detection uid to all joints.
Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane supply system (see Propane Supply).
2. Connect POL tting on hose/regulator assembly to propane tank(s). Turn POL tting counterclockwise into threads on tank. Tighten rmly using wrench.
IMPORTANT: Position regulator so that
hose leaving the regulator is in a hori­zontal position (see Figure 4). This places the regulator vent in the proper position to protect it from the weather.
WARNING: Follow the mini-
mum fresh, outside air ventila-
tion requirements. If proper
fresh, outside air ventilation is
not provided, carbon monoxide
poisoning can occur. Provide proper fresh, outside air ventila­tion before running heater.
WARNING: Provide a fresh air opening of at least a 3 ft2 (0.91 m2) for each 100,000 Btu/ Hr (105,500 k/j) rating. Provide
extra fresh air if more heaters
are being used.
INSTALLATION
PROPANE SUPPLY
Propane gas and propane tank(s) are to be furnished by the user.
Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of Liqueed Petroleum Gas, ANSI/NFPA 58 and/ or CAN/CGA B149.2. Your local library or re department will have this booklet.
The amount of propane gas ready for use from propane tanks varies. Two factors decide this amount:
1. The amount of propane gas in tank(s)
2. The temperature of tank(s)
The chart below shows the number of 100 lb (45 kg) tanks needed to run this heater.
Average Temp No. Of Tanks At Tank Location 100 lb (45 kg)
Above 20° F (-7° C) 2 20° F (-7° C) to -0° F (-18° C) 3 Less gas is vaporized at lower temperatures.
You may need a larger tank in colder weather. Your local propane gas dealer will help you select the proper supply system.
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OPERATION
Figure 5 - Hose and Inlet Connector
Hose
Inlet Connector
Gas Valve Button
WARNING: Review and un­derstand the warnings in the Safety, page 3. They are needed to safely operate this heater. Fol­low all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow into front or rear of heater.
3. Plug power cord of heater into a three­prong, grounded extension cord. Exten­sion cord must be at least 6 feet long. Extension cord must be UL listed.
Extension Cord Wire Size Requirements
Up to 50 ft (15.24 m) long, use 18 AWG
rated cord.
51 to 100 ft (15.54 to 30.48 m) long, use
16 AWG rated cord.
101 to 200 ft (30.78 to 60.96 m) long, use
14 AWG rated cord.
4. Plug extension cord into a 120 volt/60 hertz, 3-hole, grounded outlet.
5. Open propane supply valve on propane tank(s) slowly. Note: If not opened slowly,
excess-flow check valve on propane
tank will signicantly reduce gas ow. If this happens, you may hear a click inside the regulator assembly and/or notice the heater burning at a very low heat output. You will not be able to increase heat output when you adjust heat setting knob. Do not run heater in this condition. To reset the excess ow check valve, close propane/LP supply valve and open again slowly.
6. Press and hold in gas valve button. Heater should ignite within a few seconds. Note:
If heater fails to ignite, hose may have air in it. If so, keep gas valve button pressed and wait 20 seconds. Release gas valve button and wait 20 seconds for unburned fuel to exit heater. Repeat step 6.
7. After heater ignites, wait 30 seconds. This activates the automatic control system. Release the gas control valve button.
8. Adjust burn rate with knob.
TO STOP HEATER
1. Tightly close propane supply valve on propane tank(s).
2. Wait a few seconds. Heater will burn gas left in supply hose.
3. Unplug heater.
TO RESTART HEATER
1. Wait ve minutes after stopping heater.
2. Repeat steps under To Start Heater.
INSTALLATION
3. Connect hose to valve inlet (see Figure 4, page 6). Tighten rmly using a wrench.
IMPORTANT: Use extra hose or piping
if needed. Install extra hose or piping between hose/regulator assembly and propane tank. You must use the regulator supplied with heater.
4. Open propane supply valve on propane tank(s) slowly. Note: If not opened slowly,
excess-ow check valve on propane tank will signicantly reduce gas ow. If this happens, you may hear a click inside the regulator assembly and/or notice the heater burning at a very low heat output. You will not be able to increase heat output when you adjust heat setting knob. Do not run heater in this condition. To reset the excess ow check valve, close propane/LP supply valve and open again slowly.
5. Check all connections for leaks. Apply a noncorrosive leak detection fluid to gas joints. Bubbles forming show a leak that must be corrected.
6. Close propane supply valve.
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MAINTENANCE
WARNINGS
• Never service heater while it
is plugged in, connected to propane supply, operating or hot. Severe burns and electri­cal shock can occur.
• Keep heater clear and free
from combustible materials,
gasoline and other ammable vapors and liquids.
• Do not block the ow of com-
bustion or ventilation air.
1. Keep heater clean. Clean heater annually or as needed to remove dust and debris. If heater is dirty or dusty, clean heater with
a damp cloth. Use household cleaners on difcult spots.
2. Inspect heater before each use. Check connections for leaks. Apply noncorro­sive leak detection fluid to connections. Bubbles forming show a leak. Correct all leaks at once.
3.
Inspect hose/regulator assembly before each use. If hose is highly worn or cut, re­place with hose specied by manufacturer.
4. Have heater inspected yearly by a quali­ed service agency.
5. Keep inside of heater free from combustible and foreign objects.
6. Clean fan blades each season or as needed.
SERVICE PROCEDURES
WARNING: Never service heater while it is plugged in, connected to propane supply, operating or hot. Severe burns and electrical shock can occur.
ELECTRICAL SYSTEM
The entire electrical system for this heater is contained within the top cover. If any part of the electrical system is damaged, you must replace with OEM parts (see page 13).
MOTOR
1. Remove screws on top cover using a Phillips head screw driver.
2. Remove top cover.
3. Detach the motor and fan wires from ter­minal block under top cover (see Figure 6, page 9).
4. Remove fan guard from rear of heater. Fan guard will snap out of shell.
5. Reach into rear of heater shell. Carefully pull wires through hole in the bracket.
Note: Pull wires through hole one at a time.
6. Remove screws holding motor mount to shell. Use 5/16" nut driver or Phillips head screw driver.
7. Carefully pull motor and fan out of shell. IMPORTANT: Be careful not to damage fan. Do not set motor and fan down with the weight resting on fan. This could dam­age fan pitch.
STORAGE
CAUTION: Disconnect heater
from propane supply tank(s).
1. Store propane tank(s) in safe manner. See Chapter 5 of Standard for Storage and
Handling of Liqueed Petroleum Gases, ANSI/NFPA 58. Follow all local codes.
Always store propane tanks outdoors.
2. Place plastic cover caps over brass ttings on inlet connector and hose/regulator as­sembly.
3. Store in dry, clean and safe place. Do not store hose/regulator assembly inside heater combustion chamber.
4. When taking heater out of storage, always check inside of heater. Insects and small animals may place foreign objects in heater. Keep inside of heater free from combustible and foreign objects.
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8. Use hex wrench to loosen set screw which holds fan to motor shaft (see Figure 7). Remove fan. Be careful not to damage the fan blade pitch.
9. Use a nut driver to remove two nuts that attach motor to motor mounting bracket.
10. Disconnect the green power cord wire from motor and remove black and white wire terminals.
11. Discard old motor.
12. Attach green power cord wire to new motor.
13. Replace black and white terminals.
14. Attach new motor to motor mounting bracket with 2 nuts. Tighten nuts rmly.
15. Place fan onto motor shaft of new mo­tor. Make sure set screw contacts flat
Terminal Block
Figure 6 - Removing Fan and Motor
Top Cover
Motor
Motor Mounting Bracket
Hole in Bracket
SERVICE PROCEDURES
surface on motor shaft. Tighten set screw rmly (40-50 inch-pounds [46.08-57.60 kilogram-centimeters]).
16. Place motor and fan guard into rear of heater shell. Make sure power cord is properly located.
17. Line up mounting holes in shell with holes on motor mount. Replace 4 screws through shell and motor mount.
18. Route motor wires through hole in top of shell (see Figure 6).
19. Reconnect motor and fan wires to the same posts on terminal block as removed in step 3, page 8 (see Figure 6).
20. Replace top cover.
21. Replace fan guard.
Figure 7 - Setscrew
Location
Setscrew
FAN
Clean fan every 500 hours of operation or as needed.
1. Remove screws on top cover using a Phillips head screw driver.
2. Remove top cover.
3. Detach the 2 black motor wires from ter­minal block under top cover. Be sure to detach only wires coming from motor.
4. Remove fan guard from rear of heater. Fan guard will snap out of shell.
5. Reach into rear of heater shell. Carefully pull motor wires through hole in bracket.
Note: Pull wires through hole one at a time.
6. Remove screws holding motor mount to shell. Use 5/16" nut driver or Phillips head screw driver.
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SERVICE PROCEDURES
A
Fan
Hub
Setscrew
Motor
Figure 10 - Fan Cross Section
Model Distance A
125 0.5" (12.7 mm)* or
0.9" (22.9 mm)*
175 0.25" (6.4 mm)
Motor Shaft
* Depending on Motor Shaft
Figure 9 - Fan, Motor Shaft and Setscrew
Identication
Motor Shaft
Fan
Setscrew
7. Carefully pull motor and fan out of shell. IMPORTANT: Be careful not to damage fan. Do not set motor and fan down with the weight resting on fan. This could dam­age fan pitch.
8. Turn motor and fan around. Place motor and fan into shell backwards. Note: Motor will go into shell rst (see Figure 8).
9. Line up rear mounting holes in shell with rst hole on each side of motor mount (see Figure 8). Note: When holes are lined up,
fan should be outside of shell.
10. Holding mounting screws, carefully reach through fan blades into rear of heater. Be careful not to damage fan pitch. Insert screw through motor mount and shell. With free hand, attach screw nger tight. Repeat process for other mounting hole.
11. Use 1/8" hex wrench to loosen setscrew which holds fan to motor shaft (see Fig­ure 9).
12. Slip fan off motor shaft.
13. Clean fan using soft cloth moistened with a cleaning solvent.
14. Dry fan thoroughly.
15. Replace fan on motor shaft. Place set­screw on flat of shaft. See chart in Figure 10 for distance of fan hub from end of motor shaft. Tighten setscrew rmly (40­50 inch-pounds).
16. Remove screws securing motor mount to shell.
17. Pull motor and fan from shell. Turn motor and fan around. Carefully place back in shell. Note: Fan will go into shell rst.
18. Line up mounting holes in shell with holes on motor mount. Replace 4 screws through shell and motor mount.
19. Route motor wires through hole in top of shell (see Figure 6, page 9).
20. Reconnect motor wires to the same posts on terminal block as removed in step 3, page 8 (see Figure 6, page 9).
21. Replace top cover.
22. Replace fan guard.
Figure 8 - Fan and Motor Reversed for
Cleaning
Fan
Motor Mounting Bracket
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Figure 11 - Removing Ignitor Mounting
Screw and Ignitor
Ignitor
Ignitor
Wire
Mounting Screw
Figure 12 - Clearance Between Ignitor
Electrode and Burner
Ignitor Electrode
Gap Area
SERVICE PROCEDURES
IGNITOR
WARNING: Make sure heater is disconnected from propane supply. Heater could ignite caus­ing severe burns.
1. Remove motor and fan guard from heater (see page 8, steps 1 through 7).
2. Remove orange ignitor wire from ignitor electrode.
3. Remove ignitor mounting screw from rear head using nut-driver or standard screwdriver (see Figure 11).
4. Remove ignitor from rear head.
5. Install new ignitor. Attach ignitor to rear head with ignitor mounting screw.
6. Install orange ignitor wire onto quick con­nect terminal on ignitor electrode.
7. Set gap between ignitor electrode and burner to 0.17" (43.18 cm) (see Figure 12).
8. Place motor and fan guard into rear of heater shell (see page 9, steps 16 through 21).
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TROUBLESHOOTING
WARNING: Never service heater while it is plugged in, connected to propane supply, operating or hot. Severe burns and electrical shock can occur.
WARNING: Use only in areas free of high dust content.
Problem Possible Cause Corrective Action
Fan does not turn when heater is plugged in.
1. No electrical power to heater.
2. Fan hitting inside of heater shell.
3. Fan blades bent.
4. Defective motor.
1. Check voltage to electrical outlet. If voltage is good, check heater power cord for breaks.
2. Adjust motor/fan guard to keep fan from hitting inside of heater shell. Bend fan guard if necessary.
3.
Replace fan. See Fan, page 8.
4. Replace motor. See Service Procedures, page 8.
Heater will not ignite. 1. User did not follow installa-
tion or operation instructions properly.
2. No spark at ignitor. To test for spark, follow step 8 under Ignitor, page 11. If you see spark at ignitor, have heater serviced by qualied service person. If no spark seen:
A) Loose or disconnected
ignitor wire
B) Wrong spark gap C) Piezo ignitor loose D) Bad ignitor electrode
1. Repeat installation and op­eration instructions. See
Installation, page 6 and Operation, page 7.
2. A) Check ignitor wire. Tight­en or reattach loose ignitor wire. See Figure 10, page 11 for ignitor wire location
B) Set gap between ignitor
electrode and target plate to
0.17" (0.43 cm)
C) Replace ignitor electrode.
See Ignitor, page 11.
Heater shuts down while running.
1. High surrounding air tem­perature causing thermal limit device to shut down heater.
2. Restricted air flow.
3. Damaged fan.
4. Excessive dust or debris in surrounding area.
1. This can happen when run­ning heater in temperatures above 85° F (29.44° C). Run heater in cooler tempera­tures.
2 Check heater inlet and out-
let. Remove any obstruc­tions.
3. Replace fan. See Fan, page 8.
4. Clean heater. See Mainte- nance, page 8.
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ACCESSORIES
Purchase these accessories from your local dealer. If they can not supply these accessories, call ProCom Heating, Inc. at 1-866-573-0674 for information.
TECHNICAL SERVICES
You may have further questions about installation, operation, or troubleshooting. If so, contact ProCom Heating, Inc. at 1-866-573-0674. When calling please have your model and serial numbers of your heater ready.
You can also visit ProCom Heating, Inc.’s web site at www.usaprocom.com.
WIRING DIAGRAM
Black** or Orange**/ Negro** o Naranja**/ Noir** ou orange**
L1
L2
White/Blanco/
Blanc
Blue*/Azul*/Bleu*
Blue*/Azul*/Bleu*
Blue/Azul/Bleu
White/Blanco/
Blanc
White/Blanco/Blanc
Black/
Negro/Noir
Black/Negro/Noir
Black/Negro/Noir
Black/Negro/Noir
Green/ Verde/ Vert
Orange/ Naranja
Orange/ Naranja
Orange/ Naranja
Orange/ Naranja
Thermocouple/Termopar
CONNECTION DIAGRAM/DIAGRAMA DE CONEXIONES/
DIAGRAMME DE CONNEXION
SCHEMATIC DIAGRAM/DIAGRAMA ESQUEMÁTICO/
DIAGRAMME DE CIRCUIT
60,000/125,000/175,000 Models/Modelos
Relay/Relé/Relais
Motor/
Moteur
Ignitor/
Encendedor/
Allumeur
High-Limit Switch/
Interruptor de
límite alto/ Commutateur de limite supérieure
• If any original wiring as supplied with the heater must be replaced, it must be replaced with type AWG 105° C
wire or its equivalent except as indicated (*Type SF2-200. **UL Style 3257 250° C)
Line Cord/
Cable de línea/
Cordon électrique
Motor/
Moteur
High Limit Switch/
Interruptor de límite alto/
Interrupteur de
limite supérieure
White/Blanco/Blanc
Black/Negro/Noir
115V 60HZ
Gas
Valve
Relay/
Relé/
Relais
Thermocouple/
Termopar
Green/Verde/Vert
L1
L2
Ignitor/
Encendedor/
Allumeur
Válvula de gas/
Robinet de gaz
Electrode/Electrodo/
Électrode
Electrode/Electrodo/
Électrode
• Label all wires prior to disconnecting.
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s) call Customer Service toll free at 1-866-573-0674 for referral information.
When calling Customer Service have ready:
• Model number of your heater
• The replacement part number
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement parts, call Customer Service toll free at 1-866-573-0674 for referral information.
When calling Customer Service or your dealer, have ready:
• Your name
• Your address
• Model and serial number of your heater
• How heater was malfunctioning
• Type of gas supply and Propane/LP tank size
• Purchase date
Usually, we will ask you to return the defective part to the factory
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PARTS
MODELS PCFA125V AND PCFA175V
8
18
17
16
10
9
15
12
11
14
13
7
5
4
4
2
27
26
1
6
3
9
20
19
21
23
22
24
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www.usaprocom.com
15160495-01A
PARTS
MODELS PCFA125V AND PCFA175V
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 13 of this manual.
Item PCFA125V PCFA175V Description Qty
1 ** ** Shell 1 2 ** ** Combustion Chamber 1 3 160504-01 160504-01 Cage Tube 4 4 ** ** End Cap 2 5 160238-01 160238-01 Fastener Screw 2 6 160497-01 160497-01 Fan Guard 1 7 160503-01 160503-01 Foot Tube 2 8 160502-01 160502-01 Base Foot 1
9 160482-02 160482-02 Burner Assembly 1 10 160510-01 160523-01 Rear Plate 1 11 160481-02 160481-02 Ignitor Electrode 1 12 160102-03 160102-03 Screw, HWH AB 8-32 x 0.38 1 13 160440-03 160440-04 Thermostat Switch 1 14 160441-02 160441-02 Screw, Thermal Hex 4-40 x 1/4 1 15 160449-02 160449-02 Thermocouple 1 16 160505-01 160524-01 Fan 1 17 160499-01 160525-01 Motor 1 18 160500-01 160500-01 Motor Bracket 1 19 160318-01 160318-01 Power Cord 1 20 PF06-1201-D PF06-1201-D Strain Relief Bushing 1 21 160477-01 160477-01 Brass Adaptor 1 22 160476-01 160476-01 Control Valve 1 23 160509-01 160509-01 Brass Elbow 1/4 NPT Female/Male 2 24 160294-03 160294-04 Ball Valve Assembly 1 25 160478-01 160478-01 Brass Fitting, 1/4 NPT 1 26 160304-01 160304-01 Control Knob 1 27 160480-05 160480-05 Tube 1 28 160474-02 160474-03 Injector 1 29 160508-01 160508-01 Female Elbow 1 30 160483-01 160483-01 Terminal Block 1 31 160485-01 160485-01 Ignitor Assembly 1 32 160479-01 160479-01 Relay Assembly 1
PARTS AVAILABLE - NOT SHOWN
160519-01 160519-01 Operation Decal 1 160493-01 160493-02 Model Data Decal 1 160518-01 160518-01 Wiring Diagram Decal 1 160468-01 160468-01 Hose/Regulator Assembly 1
** Not a eld replaceable part.
160495-01 Rev. A 07/13
REGISTER YOUR PRODUCT AT WWW.USAPROCOM.COM
IMPORTANT: We urge you to register your product within 10 days of date of installation, complete with entire serial number which can be found on the rating plate. Please ll out the warranty infor­mation above for your personal records. Retain this manual for future reference.
Always specify model and serial numbers when communicating with customer service. We reserve the right to amend these specications at any time without notice. The only warranty applicable
is our standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
ProCom Heating, Inc. warrants this product to be free from defects in materials and components for ONE (1) year from the date of rst purchase, provided that the product has been properly installed by a qualied installer in accordance with all local codes and instructions furnished with the unit, operated and main­tained in accordance with all applicable instructions. To make a claim under this warranty, the Bill of Sale or cancelled check must be presented.
RESPONSIBILITY OF OWNER
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition. Warranty part(s) MUST be obtained through ProCom Heating, Inc. who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualied installer in accordance with all local codes and instructions furnished with the unit.
WHAT IS NOT COVERED
This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT, THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES. INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO (2) YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE. PROCOM HEATING, INC.'S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND PROCOM HEAT­ING, INC. SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT. INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of accidental or consequential damages, the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specic legal right, and you may also have other rights that vary from state to state.
WARRANTY
KEEP THIS WARRANTY
Model _______________________________ Serial No. ____________________________ Date Purchased _______________________
Keep receipt for warranty verication.
ProCom Heating, Inc. Bowling Green, KY 42101 www.usaprocom.com
1-866-573-0674
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