ProCom OCOM1125 Owner Manual

VENT-FREE YELLOW FLAME GAS LOG
HEATER
MODELS WZ(N,L)18HLA WZ(N,L)24HLA
WZ(N,L)18MVA WZ(N,L)24MVA WZ(N,L)30MVA
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable va-
pors and liquids in the vicinity of this or any other appliance.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a quali­ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Questions, problems, missing parts? Before returning to your retailer, call
our customer service department at 1-866-573-0674, 7:30 am - 4:15 pm CST,
Monday through Friday or email customerservice@usaprocom.com
TABLE OF CONTENTS
Specications ............................................ 3
Safety ........................................................ 3
Product Features ....................................... 5
Local Codes............................................... 5
Unpacking.................................................. 5
Qualied Installing Agency ........................ 6
Water Vapor: A By-Product Of
Unvented Room Heaters ..................... 6
Air For Combustion and Ventilation ........... 6
Installation ................................................. 8
Operation ................................................. 19
Inspecting Burners................................... 23
Care And Maintenance ............................ 24
Troubleshooting ....................................... 25
Replacement Parts .................................. 29
Technical Services ................................... 29
Accessories ............................................. 29
Parts ........................................................ 30
Warranty .................................................. 36
SAVE THIS BOOK
This is an unvented gas-red heater. It uses air (oxygen) from the room in which it is installed. Provisions for ad­equate combustion and ventilation air must be provided.
Refer to Air for Combustion and Ventilation section on
page 6 of this manual.
WARNING: Improper installation, adjustment, al-
teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assistance or additional information consult a qualied installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket,* per­manently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with propane or natural gas. Field conversion by any other means including the use of a kit is not permitted.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or ser­vice this heater. Improper use of this heater can cause serious injury or death from burns, re, explosion, elec­trical shock and carbon monoxide poisoning. Failure to follow these instructions will void the warranty.
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200068-01A2

SPECIFICATIONS

MODEL
Ignition Piezo Ignitor Piezo Ignitor Piezo Ignitor
Gas Type Natural Natural Natural
Input Rating 32,000 BTU/Hr 34,000 BTU/Hr 40,000 BTU/Hr
Manifold Pressure 3" W.C. 3" W.C. 3" W.C.
Inlet Gas Pressure* (inches of water)
MODEL
Ignition Piezo Ignitor Piezo Ignitor Piezo Ignitor
Gas Type Propane/LP Propane/LP Propane/LP
Input Rating 32,000 BTU/Hr 34,000 BTU/Hr 40,000 BTU/Hr
Manifold Pressure 8" W.C. 8" W.C. 8" W.C.
Inlet Gas Pressure* (inches of water)
* For purposes of input adjustment.
WZN18(HL,MV)A WZN24(HL,MV)A WZN30MVA
Max. 10.5" W.C. Max. 10.5" W.C. Max. 10.5" W.C.
Min. 5" W.C. Min. 5" W.C. Min. 5" W.C.
WZL18(HL,MV)A WZL24(HL,MV)A WZL30MVA
Max. 14" W.C. Max. 14" W.C. Max. 14" W.C.
Min. 11" W.C. Min. 11" W.C. Min. 11" W.C.

SAFETY

Only a qualied installer, service agent, or local gas supplier may install and service this product.
WARNING: Keep the appli-
ance area clear and free from
combustible materials, gasoline, and other ammable vapors and liquids.
WARNING: This appliance is equipped for use with natural gas OR propane gas. Field con­version is not permitted.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the heater may not be work­ing properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at high altitudes.
Natural And Propane/LP Gas: Natural and Propane/LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
WARNING: Do not use a
blower insert, heat exchanger insert or any accessory not ap­proved for use with this log set.
WARNING: Do not allow fans
to blow directly into the heater. Avoid any drafts that alter burner ame pattern including ceiling fans. Altered burner patterns can cause sooting.
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3200068-01A
SAFETY
WARNING: Any change to
this heater or its controls can
be dangerous.
WARNING: Do not place clothing or other flammable material on or near the appli­ance. Never place any objects in the heater.
WARNING: Due to high tem­peratures, the appliance should be located out of trafc and away from furniture and draperies.
WARNING: Heater becomes very hot when running. Keep
children and adults away from
hot surfaces to avoid burns or clothing ignition. Heater will re­main hot for a time after shutoff. Allow surfaces to cool before touching.
WARNING: Carefully super­vise young children when they are in the room with the heater.
WARNING: Make sure a re­place screen is in place before running heater.
1. Do not place Propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed outdoors.
2. This heater should not be installed in a bedroom or bathroom unless installed as a vented appliance.
3. This heater needs fresh air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, page 6. If heater keeps shutting off, see Trouble- shooting, page 25.
4. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause soot-
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ing. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.
5. If replace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat will build-up inside replace and cause glass to burst. If replace opening has vents at the bottom, you must open the vents before operating log set. Always operate heater with glass doors fully open.
6. This log heater is designed to be smoke­less. If logs ever appear to be smoking, turn off heater and call a qualied service technician. NOTE: During initial operating,
slight smoking could occur due to log cur­ing and heater burning off manufacturing residues.
7. To prevent the creation of soot, follow the instructions under Care and Maintenance page 24.
8. Do not run heater:
• Where ammable liquids or vapors are
used or stored.
• Under dusty conditions.
9. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these prod­ucts may create a white powder residue within burner box or on adjacent walls or furniture.
10. Do not use heater if any part has been under water. Immediately call a qualied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
11. Turn off and let cool before servicing. Only a qualied service person should service and repair heater.
12. Operating heater above elevations of 4,500 feet could cause pilot outage.
13. Do not use this heater if any log is broken. Do not operate heater if a log is chipped (dime-size or larger).
14. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
15. Solid fuels should not be burned in replace in which a vent-free log set is installed. Do not use this heater to cook food or burn paper or other objects.
200068-01A4

PRODUCT FEATURES

This heater is clean burning. It requires no outside venting. There is no heat loss out of a vent or up a chimney. Heat is generated by realistic, dancing yellow ames. This heater is designed for vent-free operation with ue damper closed. It has been tested and approved to ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters.
SAFETY PILOT
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater is equipped with a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.

LOCAL CODES

Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02269-9101

UNPACKING

CAUTION: Do not remove the metal data plates from the burner pan. The data plates contain important product information.
1. Remove logs and burner base assembly from carton. NOTE: Do not pick up burner
base assembly by burners as this could damage heater. Always handle base as­sembly by grate.
2. Remove all protective packaging applied to logs and base for shipment.
3. Check all items for any shipping damage. If damaged, promptly inform dealer where you purchased the heater.
State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural gas-red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
In the State of Massachusetts the gas cock must be a T-handle type. The State of Massachusetts requires that a exible appliance connector cannot exceed three feet in length.
Ignitor
Figure 1 - Product Identication
(Logs May Vary by Model, HLA Base
Control Knob
Shown)
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5200068-01A

QUALIFIED INSTALLING AGENCY

Only a qualied agency should install and replace gas piping, gas utilization equipment or accessories, and repair and equipment ser­vicing. The term “qualied agency” means any individual, rm, corporation, or company that either in person or through a representative is engaged in and is responsible for:
a) Installing, testing, or replacing gas piping
or
b) Connecting, installing, testing, repairing,
or servicing equipment; that is experienced
WATER VAPOR: A BY-PRODUCT OF
UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combus­tion. An unvented room heater produces ap­proximately one (1) ounce (30 mL) of water for every 1,000 BTUs (0.3 KWs) of gas input per hour. Unvented room heaters are recom­mended as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.

AIR FOR COMBUSTION AND VENTILATION

in such work; that is familiar with all precau­tions required; and that has complied with all the requirement of the authority having jurisdiction.
In areas that prohibit the use of vent-free heaters, the log set has been tested and approved to the ANSI Z21.60 standard for Vented Decorative Logs. When used as a vented log set refer to additional instructions on page 11.
The following steps will help ensure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.
2. If high humidity is experienced, a dehu­midier may be used to help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
WARNING: This heater shall
not be installed in a conned space or unusually tight con­struction unless provisions are provided for adequate combus­tion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
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While it is good to make your home energy efcient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation. Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appli­ances.
WARNING: This heater
shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
200068-01A6
AIR FOR COMBUSTION AND VENTILATION
Ventilation
WARNING: If the area in which
the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent. If an attic opening is unacceptable. Recongure the conned space, by adding ventilation to adjoining unconned space or removing doors as indicated in Figure 2, Option 1 and 2. The combined spaces must have enough fresh air to supply all appliances in both spaces. Oth­erwise a lower input model must be installed that meets the room size requirements.
Ventilated Attic
To Attic
Outlet Air
Outlet Air
12"
Grills Into
Adjoining
Room,
Option 1
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
12"
Option 2
Figure 2 - Ventilation Air from Inside
Building
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To
Crawl
Inlet Air
Inlet Air
Ventilated
Crawl Space
Space
Figure 3 - Ventilation Air from Outdoors
7200068-01A

INSTALLATION

NOTICE: This heater is intended
for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualied ser­vice person must install heater. Follow all local codes.
WARNING: Before installing in a solid fuel burning replace, the chimney ue and rebox must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney ue may create and distribute soot within the house. Inspect chimney ue and rebox for damage. If dam­aged, repair ue before operat­ing heater.
WARNING: Seal any fresh
air vents or ash clean-out doors located on oor or wall of re­place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney ue damper.
WARNING: Never install the
heater
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, cloth-
ing, or other ammable objects are less than 36" from the front, 42" from top, or 16" from sides of the heater.
• in high trafc areas
• in windy or drafty areas
CAUTION: This heater cre-
ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as to­bacco smoke, aromatic candles, cleaning uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
NOTICE: State or local codes
may only allow operation of this appliance in a vented congura­tion. Check your state or local codes.
WARNING: This appliance is designed for installation in only a solid-fuel burning masonry or UL 127 factory-built replace or in a listed ventless rebox enclo­sure. Exception: DO NOT install this appliance in a factory-built replace that includes instruc­tions stating it has not been tested or should not be used with unvented gas logs.
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200068-01A8
INSTALLATION
IMPORTANT: Vent-free heaters add moisture to the air. Although this is benecial, installing heater in rooms without enough ventilation air may cause mildew to form too much moisture. See Air for Combustion and Ventilation, pages 6 and 7.
Before beginning assembly or operation of the product, make sure all parts are pres­ent. Compare parts with package contents list. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts.
Before installing heater, make sure you have the items listed below:
• Hardware package (provided with heater)
• Electric drill with 3/16" drill bit
• Phillips screwdriver
CHECK GAS TYPE
Be sure your gas supply is right for your heat­er. Otherwise, call dealer where you bought the heater for proper type heater.
CLEARANCES TO
COMBUSTIBLES
WARNING: Maintain the mini-
mum clearances. If possible, pro­vide greater clearances from oor, ceiling, and adjoining wall. Measure from outermost point of heater.
Minimum Fireplace Clearance To
Combustible Materials
Side Wall 16", Ceiling 42", Front 36"
LOG SIZING REQUIREMENTS
Minimum Firebox Size
18" Log Set: Height 20", Depth 14",
Front Width 29", Rear Width 23"
24" Log Set: Height 20.5", Depth 14",
Front Width 34", Rear Width 25.5"
30" Log Set: Height 20.5", Depth 14",
Front Width 39", Rear Width 31.5"
Minimum Clearances For Side
Combustible Material, Side Wall
and Ceiling
A. Clearance from the side of the replace
cabinet to any combustible material and wall should follow diagram in Figure 4.
B. Clearance from the top of the replace
opening to the ceiling must not be less than 42".
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*
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
Minimum Noncombustible Material
Clearances
If Not Using Mantel
Note: If using a mantel, proceed to If Using Mantel, page 10. If not using a mantel, follow the information below.
You must have noncombustible material(s) above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material be­hind it. Noncombustible material must extend at least 12" up (for all models). See Figure 5 for minimum clearances.
Requirements for Safe Installation
(A) 12" or more: Noncombustible material okay.
(A) Between 8" and 12":
24" & 30" Models, install replace hood
accessory. 18" Models, noncombustible
material okay.
(A) Less than 8": Noncombustible
material must be extended to at least 8".
See Between 8" and 12", above. If you
cannot extend material, you must operate
heater with ue damper open.
Noncombustible Material Distance
Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
9200068-01A
INSTALLATION
Mantel Shelf
Minimum Noncombustible Material
Mantel Shelf
NOTICE: This heater may be used as a vented product. If so, you must always operate log set with chimney ue damper open. If running log set with damper open, noncombustible material above replace opening is not needed. Go to Installing Damper
Clamp Accessory for Vented Operation, page 11.
If Using Mantel
You must have noncombustible material(s) above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal,
10" 8" 6"
1
2
/2"
Minimum Noncombustible Material
(A)
8" 14" 16" 20"
8"
12" 18" 20" 22" 24" 24" Log Set
Minimum Noncombustible Material Height
Distances to Underside of Mantel
Figure 6 - Minimum Mantel Clearances
Without Using Hood
12"
10"
8"
6"
2½"
8"
12" 15" 18" 20"
Hood
Min.
Distances to Underside of Mantel
Figure 7 - Minimum Mantel Clearances
When Using Hood
Underside of Mantel Shelf
All minimum distances are in inches
18" Log Set
30" Log Set
Top of Fireplace Opening
Underside of Mantel Shelf
Top of Fireplace Opening
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you must have noncombustible material be­hind it. Noncombustible material must extend at least 8" up. If noncombustible material is less than 12", you must install the replace hood accessory. Even if noncombustible material is more than 12", you may need the hood accessory to deect heat away from your mantel shelf. See Figures 5, 6 and 7, for minimum clearances.
MANTEL CLEARANCES
In addition to meeting noncombustible mate­rial clearances, you must also meet required clearances between replace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel
Clearance
If you meet minimum clearance between mantel shelf and top of replace opening, a hood is not required (see Figure 6).
Determining Minimum Mantel
Clearance When Using a Hood
If minimum clearances in Figure 6 are not met, you must have a hood. When using a hood there are still certain minimum mantel clear­ances required. Follow minimum clearances shown in Figure 7, when using hood.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all
minimum clearances shown in
this manual.
NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one
of the following:
• operate the logs only with the
ue damper open
• raise the mantel to an accept-
able height
• move the mantel
200068-01A10
INSTALLATION
Combustible
FLOOR CLEARANCES
A. If installing appliance on the oor level,
you must maintain the minimum distance of 14" to combustibles (see Figure 8).
Combustible
14" Min.
Material
Noncombustible Material
Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED
OPERATION
When used as a vented heater, appliance must be installed only in a solid-fuel burning replace with a working ue constructed of noncombustible material. You may use this heater as a vented product. There are three reasons for operating your heater as a vented model:
1. The replace does not meet the clearance requirements for vent-free operation.
2. State or local codes do not permit vent­free operation.
3. You prefer vented operation.
If reasons number 1 or 2 above apply, you must permanently open chimney ue damper. You must install the damper clamp accessory (not provided). This will insure vented opera­tion (see Figure 10). The damper clamp will keep damper open. Installation instructions are included with clamp accessory.
See chart below for the minimum permanent ue opening you must provide. Attach damper clamp so the minimum permanent opening will be maintained at all times.
B. If combustible materials are less than 14"
to the replace, you must install appliance at least 5" above the combustible ooring (see Figure 9).
Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
Chimney
Height
Minimum Permanent
Flue Opening
6' to 15' 39 sq inches
15' to 30' 29 sq inches
Area of Various Standard Round Flues
Diameter Area
5" 20 sq inches 6" 29 sq inches 7" 39 sq inches 8" 51 sq inches
Damper Clamp
Damper
Hearth
5" Min.
Material
Figure 10 - Attaching Damper to Fireplace
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11200068-01A
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