Procom ML300TGA, ML300HGA User Manual

BLUE FLAME VENT-FREE
PROPANE/LP GAS GARAGE
HEATER
OWNER’S OPERATION AND INSTALLATION MANUAL
Do not store, or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT T O DO IF YOU SMELL GAS
Do not try to light any appliance.Do not touch any electrical switch; do not
use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call
ML300HGA ML300TGA
NON-THERMOST AT AND THERMOSTAT MODEL
Table of Contents
Important Safety Information..................................... 2
Fresh Air for Combustion and Ventilation ............... 4
Installation..................................................................... 8
Operating Y our Heater ............................................... 1 1
Cleaning&Maintenance.............................................13
Trouble Shooting.........................................................14
Specifications..............................................................17
Illustrate Parts Breakdown ML300TGA .................18
Parts List ML300TGA .................................................19
Illustrate Parts Breakdown ML300HGA .................20
Parts List ML300HGA .................................................21
WARNING: If the information in this
manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
WARNING: This is an unvented gas-fired
heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air For Combustion and Ventilation section on page 4 of this manual.
5 Musick Irvine CA 92618
PRO-COM PHONE NUMBER: (877)886-5989
4600 Highlands parkway S.E SUITE # D/E Smyrna, GA 30080
the fire department. Installation and service must be performed by a qualified installer, service agency or gas supplier.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or gas supplier.
This appliance may be installed in an aftermar­ket* permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WA TER VAPOR: A BY -PRODUCT OF UNVENTED ROOM HEATERS Water vaporis a by-product of gas combustion.An unvented room heater produces approximately one (1) ounce (30ml) of water for every 1,000 BTU’s (.3KW’s) of gas input per hour. Refer to page 3.
Installer: Please leave these instructions with the consumer.
Consumer: Please retain these instructions for future use.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
1
IMPORTANT SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this
owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
WARNING: Do not use any
accessory not approved for use with this heater.
WARNING: Any change to
this heater or its controls can be dangerous.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Due to high temperatures, heater should be kept out of traffic and away from furniture and draperies.
Surface of heater becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shut down. Allow surface to cool before touching.
Carefully supervise young children when they are in the same room with heater.
Make sure grill guard is in place before running the heater.
Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
State of Massachusetts: The
installation must be made by a li­censed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a
copy of 527 CMR 30 upon sale of the unit.
In the state of Massachusetts, unvented propane or nature gas-fired space heaters shall be prohibited in bedrooms and bathrooms.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outside.
3. If you smell gas
Shut off gas supply.Do not try to light any appliance.Do not touch any electrical switch;
do not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas
supplier, call the fire department.
4. This heater shall not be installed in a bathroom or bedroom.
5. This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Depletion Sensor (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Fresh Air for
Combustion and Ventilation
pages 4 and 5.
6. Keep all air openings in front and bottom of heater clear and free of debris. This will insure enough air for proper combustion
7. If heater shuts off. Do not relight until you provide fresh, outside air. If heater keeps shutting off, have it serviced.
8. Do not run heater where flammable liquids or vapors
are used or stored
under dusty conditions
9. Turn heater off before using furniture polish, wax, carpet cleaner, or similar products. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
10. Do not use heater if any part has been under water.Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
11. Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
12. Operating heater above elevations of 4,500 feet could cause pilot outage.
13. To prevent performanc problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning.
Early signs of carbon monoxide poisoning resemble the flu with headaches, dizziness, or nausea If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes. Propane/LP GAS: Propane/LP gas is odorless. An odor-making agent is added to propane/LP gas. The odor helps you detect a propane/LP gas leak . However, the odor added to propane/LP gas can fade. Propane/LP gas may be present even though no odor exists. Make certain you read and understand all warnings. Keep this manual for reference. It is your guide t o safe and proper operation of this heater.
2
PRODUCT FEATURES
Figure1-Vent-Free Propane/LP Gas Heater(Model ML300TGA Shown)
SAFETY DEVICE
A standard requirement for all vent-free room heaters. This heater has a pilot with an Oxygen Depletion Sensor(ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater is equipped with a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
THERMOSTATIC HEAT CONTROL ON THERMOSTAT
MODEL ML300TGA
These heaters have a control valve with a thermostat sensing bulb. This results in the greatest heater comfort and may result in lower gas bills.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vaporis a by-product of gas combustion.An unvented room heater produces approximately one (1) ounce (30ml) of wter for every 1,000 BTU’s (.3KW’s) of gas input per hour. Unvented room heaters are remommended as supplemental heat (a room) rather than a primary heat source (an entire house) .In most supplemental heat application, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experience during cold weather.
3
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of National Fuel Gas Code ANSZ223.1, also known as NFPA 54*. *Available from : American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park Quincy, MA 02269
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged. promptly inform dealer where you bought heater.
The following steps will help insure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combusion air and circulation air.
2. If high humidity is experienced, a dehumidifier may be used to help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
FRESH AIR FOR COMBUSTION AND
VENTILATION
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning
appliances in your home.
PRODUCING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code. NFPA
54/ANS Z223.1, Section 5.3. Air for Combustion and Ventilation. All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 6 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm (6 per pa-sec-m openings gasketed or sealed b. weather stripping has been added on openable windows and doors
and
c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings. If your home meets all of the three criteria above, you must provide additional fresh air.
See Ventilation Air from Outdoors, page 6.
If your home does not meet all of the three criteria above, see
Determining Fresh-Air Flow for Heater Location, page 5.
2
) or less with
-11
10
kg
×
and
Confined and Unconfined Space
The National Fuel Gas Code ANS Z223.1 defines a confined
space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space. This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
Adjoining rooms are
*
communicating only if there are doorless passageways or ventilation grills between them.
3
per kw) of the
3
per kw)
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if you have a Confined or Unconfined Space*
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length Length Example: Space size 20ft. (length) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
(volume of space)÷50 cu. ft.=(Maximum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space)÷50 cu.ft.=51.2 or 51.200(maximum Btu/Hr the space can support)
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANS Z223.1, Section 5.3 or applicable local codes.
Width×Height= cu.ft. (volume of space)
×
16ft( width)×8ft. (ceiling height)=2560cu. ft. (volume of space)
×
width×height).
×
4
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater Gas water healer* Gas furnace Vented gas heater Gas Fireplace logs Other gas appliances* + Total =
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support) Btu/Hr (actual amount of Btu/Hr used)
Example : 51,200 Btu/Hr(maximum the space can support)
60,000 Btu/Hr(actual amount of Btu/Hr used) The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 5. B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 6 . C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
Btu/Hr
Btu/Hr
Btu/Hr Btu/Hr Btu/Hr
Btu/Hr
Btu/Hr
Example: Gas water heater 40,000 Btu/Hr Vent free heater Total = 60,000 Btu/Hr
+ 20,000 Btu/Hr
VENTILATION AIR
Ventilation Air From Inside Building This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12 and one within 12 wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National
Fuel Gas Code NFPA 54/ANS Z223.1. Section 5.3, Air for Combustion and Ventilation for required size of
ventilation grills or ducts
WARNING: Rework worksheet, add­ing the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
" of the ceiling
" of the floor on the
Figure 2 -Ventilation Air from Inside Building
5
Figure 3 -Ventilation Air from Outdoors
INSTALLATION
VENTILATION AIR
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or duels: You must provide two permanent openings: one within 12 12 Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas
Code NFPA 54/ANS Z223.1, Section 5.3. Air for Combustion and Ventilation for
required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
" of the ceiling and one within
" of the floor.
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat through­out the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualified service person must install heater. Follow all local codes.
CHECK GAS TYPE
Use only Propane/LP gas. If your gas supply is not propane/LP, do not install heater. Call dealer where you bought heater for proper type heater.
INSTALLATION NEEDS
Before installing heater, make sure
you have the items listed below.
piping (check local codes)sealant (resistant to propane/LP gas)equipment shutoff valve*ground joint uniontest gauge connection*sediment traptee jointpipe wrench
*A CSA/AGA design-certified equipment shutoff valve with 1/8 NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA/AGA design certi­fied equipment shutoff valve from your dealer. See Accessories, page
17.
"
LOCATING HEA TER
This heater is designed to be mounted on a wall. You can locate heater on floor, away from a wall. An optional floor mounting stand is needed. Purchase the floor mounting stand from your dealer. See Accessories, page 17. For convenience and efficiency, install heater
where there is easy access for
operation, inspection, and service
in coldest part of room An optional fan kit is available from your dealer. See Accessories, page 17. If planning to use fan, locate heater near an electrical outlet.
CAUTION: If you install the heater in a home garage heater pilot and burner must be at least 18 inches above floor. locate heater where moving vehicle will not hit it.
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist may discolor walls.
WARNING: Never install
the heater
in a bedroom or bathroom. in a recreational vehicle. where curtains, furniture,
clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the heater.
as a fireplace insert. in high traffic areas. in windy or drafty areas.
6
INSTALLATION
WARNING: Maintain the
minimum clearances shown in Figure 4. If you can, provide greater clearances from floor, ceiling, and joining wall.
Figur 4 -Mounting Clearances As Viewed From Front Of Heater
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See
Fresh Air for Combustion and Ventilation, page s 4 and 5.
FASTENING HEATER TO WALL
Mounting Bracket
The mounting bracket is located on back panel of heater(see figure 6). It has been taped there for shipping. Remove mounting bracket from back panel.
Figure 6 -Mounting Bracket Location
Removing Lower Front Panel Of Heater
1. Remove two screws near bottom corners of lower front panel
2. Pull bottom of lower front panel forward, then down (see Figure 7).
Attaching to Wall Anchor: This method allows you to attach mounting bracket to hollow walls (wall areas between studs) or to solid walls (concrete or masonry). Decide which method better suits your needs. Either method will provide a secure hold for the mounting bracket.
Marking Screw Locations
1. Tape mounting bracket to wall where heater will be located. Make sure mounting bracket is level.
WARNING: Maintain minimum clearances shown in Figure 8. If you can, provide greater clearances from floor and joining wall.
2. Mark screw locations on wall (see Figure 8). Note: Only mark last hole on each end of mounting bracket. Insert mounting screws through these holes only.
3. Remove tape and mounting bracket from wall.
INSTALLING THERMOSTAT SENSING BULB For ML300TGA
1. Pull out the sensing bulb from the two clips located in the shippng position according to the direction as shown by the arrow. There is no need to take out the two bulb clips.
2. Take out the bulb clip from the hardware package and insert it into the square hole and then insert the sensing bulb into the bulb clip (see Figure 5).
Figure 5 - Moving Thermostat Sensing Bulb
Figure 7 - Removing Lower Front Panel Of Heater
Methods For Attaching Mounting Bracket To Wall
Only use last hole on each end of mounting bracket to attach bracket to wall. These two holes are 16 inches apart from their centers.Attach mounting bracket to wall only in one of two ways:
1. Attaching to wall stud
2. Attaching to wall anchor Attaching to Wall Stud: This method provides the strongest hold. Insert mounting screws through mounting bracket and into wall studs.
7
Model ML300TGA, ML300HGA
Figure 8 - Mounting Bracket Clearances
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