Procom ML100HBAHR, ML100TBAHR User Manual

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BLUE FLAME VENT-FREE PROPANE/PL GAS HEATER
OWNER’S OPERATION AND INSTALLATION MANUAL
Do not store, or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not
use any phone in your building. Im m ediatel y call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a qua l i fied in s ta ller , se r v ice ag e n cy or gas
ML100HBAHR & ML100TBAHR
supplier.
Table of Contents
Important Safety Information....................................2
Product Features.....................................................3
Air For Combustion& Ventilation .................................4
Installation................................................................6
Operating Your Heater............................................13
Care & Maintenance...............................................14
Troubleshooting......................................................15
Specications..........................................................18
Parts List..................................................................20
WARN ING: This is an unvented gas­red heater. It uses air (oxygen) fr o m t h e ro o m in wh i c h it is install ed. Pr ovisions for ad e quate combustion and ventilation air must be pr ov i d e d. Re f e r t o Ai r F or Combustion and Ventilation section on page 4 of this manual.
WARNING: If the information in this manual is not followed exactly, a  re o r ex pl os io n m ay r e su lt causing property damage, personal injury, or loss of life.
WARNING: Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualied installer, service agency, or gas supplier.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
Installer: Please leave these instructions with
the consumer.
Consumer: Please retain these instructions for future use.
Questions about installation, operation, or troubleshooting? Before returning to your retailer, contact our customer service department at (877)-886-5989,
PC-ML062-16HR-1202
IMPORTANT SAFETY INFORMATION
I M P ORTAN T : Read this
ow ner ’s m anual care fully and co mp l et e ly be fo r e tr y in g t o assem b l e , o p e ra te , or serv i c e this heate r. Impro p e r us e of this heater can cause serious injury or death fr o m burns, f i re , e xp l o si o n , e l e c t r ic a l sh o c k , and ca r b o n monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning.
Early signs of carbon monoxide poiso ning rese mble the flu with headaches, dizz iness, or nausea If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than ot hers. The se i nclud e pregn ant women, persons with heart or lung disease or anemia, those under the inuence of alcohol, and those at high altitudes.
Propane/PL: Propane/PL gas is odorless. An odor-making agent is added to natural gas. The odor hePLs you detect a natural gas leak . However, the odor added to natural gas can fade. natural gas may be present even though no odor exists.
Make certain you read and un­de r st a nd a l l war n in g s. Ke e p this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Do not use any
acces s o r y no t appr o v e d for use with this heater.
WARNING: Any change to
this heater or its controls can be dangerous.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Due to high temperatures, heater s h o u l d b e k e p t o u t o f tr a f f i c an d away fr o m fu r n i t u r e and draperies.
Sur f ace o f hea t e r b e c ome s very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shut down. Al l ow surf a c e to co o l before touching.
C a r e fu l l y s u pe r v i s e y o u n g children when they are in the same room with heater.
Ma k e sure grill guard is in place before running heater.
Keep the appliance area clear an d fr e e fr o m co m bu s ti b le materi a l s , ga s o l i ne , and ot he r flammabl e vapo rs and liqu ids.
WARNING
Models ML100HBAHR, ML100TBAHR are equipped for propane gas. Field conversion is not permitted.
1. This appliance is only for use with the type of gas indicated on the rat­ing plate. This appliance is not con­vertible for use with other gases.
2. Do not place propane/PL supply tank(s) inside any structure. Locate propane/PL supply tank(s) out­doors.
3. If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the re department.
4. Do not install in a bathroom
5. This heater needs fresh, outside
air ventilation to run properly. This heater has an Oxygen Depletion Sensor (ODS) safety shutoff system.
The ODS shuts down the heater if not enough fresh air is available. See Air For Combustion And Ventilation, pages 4 through 6
6. Keep all air openings in the front and bottom of heater clear and free of debris. This will insure enough air for proper combustion.
7. If heater shuts off, do not relight until you provide fresh, outside air. If heater keeps shutting off, have it serviced.
8. Do not operate heater l where ammable liquids or vapors are used or stored l under dusty conditions
9. Before using furniture polish wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
10. Always run heater with control knob at PILOT/IGN, LOW or HIGH locked positions. Never set control knob between locked positions. Poor combustion and higher levels of carbon monoxide may result.
11.Do not use heater if any part has been under water. Immediately call a qualied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
12. Turn off heater and let cool before servicing. Only a qualied service person should service and repair heater.
13. Operating heater above elevations of 4,500 feet could cause pilot outage.
14. Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for Storage and Handling of Liqueed Petroleum Gas, ANSI/NFPA 58 Installation Code, CAN/CGAB149.2. This instructs on the safe storage and handling of propane/PL gases.
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15. This heater may be used in a recreational enclosure or temporary construction work enclosure with a remote rellable propane/PL cylinder ONLY when the cylinder is located outdoors and the heater is used with the hose (included with this heater). NEVER bring a rellable propane/PL cylinder indoors. A re or explosion can occur causing property damage, serious injury or death.
16. Use only the hose and factory preset regulator provided with the heater, when connecting to portable supply gas tank. Use only replacement pressure regulators and hose assemblies specied in this manual.
17. Inspect the hose before each use of the heater. If it is evident there is excessive abrasion or wear or the hose is cut, it must be replaced prior to the heater being put into operation.
18. Use only propane gas set up for vapor withdrawal.
19. This heater can only be used in a recreational or commercial enclosure with a window or roof vent. This heater is not for outdoor use
PRODUCT FEATURES
SAFETY DEVICE
A standard requirement for all vent-free room heaters, this heater has a pilot with an Oxygen Depletion Sensor(ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater is equipped with a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
THERMOSTATIC CONTROL ON THERMOSTAT MODEL
These heaters have a control valve with a thermostat sensing bulb. This results in the greatest heater comfort and may result in lower gas bills.
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of National Fuel Gas Code ANSZ223.1, also known as NFPA 54*. *Available from : American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
Propane/PL gas and propane/PL tank(s) are to be furnished by the user. The propane/PL cylinder to be used must be constructed and marked in accordance with the specications for the propane/PL gas cylinders of the U.S. Department of Transportation (DOT). Use this heater only with a propane/PL vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of Liqueed Petroleum Gas, ANSI/NFPA 58 and/or CAN/ CGAB 149.2. Your local library or re department will have this booklet. The amount of propane/PL gas ready for use from propane/PL tanks varies. Two factors decide this amount:
1. The amount of propane/PL gas in tank(s)
2. The temperature of tank(s) This heater is designed for use with a 20 or 40 pound rellable propane/PL cylinder when used as a self contained heating system (with hose and regulator). Larger tanks may be used if installed in a permanent gas supply system. The propane/PL cylinder used must include a collar to protect the cylinder valve and a listed over-lling prevention device (OPD).
Propane/PL Supply
Figure1-Vent-Free Propane/PL Gas Heater
State of Massachusetts: The installation must
be made by a licensed plumber or gas tter in the Commonwealth of Massachusetts. Sellers of unvented propane or natural gas-red supplemental room heaters shall provide to each pur­chaser a copy of 527 CMR 30 upon sale of the unit. In the state of Massachusetts, unvented propane or nature gas-red space heaters shall be prohibited in bedrooms and bathrooms.
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
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FRESH AIR FOR COMBUSTION AND
VENTILATION
WARN I N G : If the ar e a in which the heater may be operated do e s no t m ee t t he r e qu i re d volume for indoor combustion air, co m b ustion and ventilati o n air shall be provided by one of the methods described in the National F u e l G a s C o d e , A N S I Z 2 2 3 . 1 / N F P A 5 4 , t h e International Fuel Gas Code, or a p p l i c a b l e l o c a l c o d e s .
PROVIDING ADEQUATE
VENTILATION
All spaces in homes fall into one of the three following ventilation clas­sications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space The information on pages 4 through 6 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is dened as construction where:
a. walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm (6×10 kg per pa-sec-m2) or less with openings gasketed or sealed and b. weather stripping has been added on open able win dows and doors and c. caulking or sealants are applied to areas such as joints around win­dow and door frames, between sole plates and oors, between wall­ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other open­ings. If your home meets all of
the three criteria above, you must provide additional fresh air. See
Ventilation Air From Outdoors, pages 5 and 6. If your home does
not meet all of the three criteria above, see Determining Fresh-Air
Flow for Heater Location, page 4, 5
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Conned and Unconned Space
Conned space is a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished wit h doors, are considered a part of the unconned space. This heater shall not be in­stalled in a conned space or unusually tight construction unless pr ovisi ons are pr ovide d for adequate combustion and ventilation air.
* A d j oi n i n g r o om s a r e
communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if you Have a Conned or Unconned Space*
Use this worksheet to determine if you have a conned or unconned space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length×width×height). Length×Width×Height= cu.ft. (volume of space) Example: Space size 20ft.(length)×16ft.( width)×8ft. (ceiling height)=2560cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support. (volume of space)÷50 cu. ft.=(Maximum Btu/Hr the space can support) Example: 2560 cu. ft. (volume of space)÷50 cu.ft.=51.2 or 51,200(maximum Btu/Hr the space can support)
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Ga s Co d e , ANSI Z2 2 3 . 1 / NFPA 54 , th e In ternational Fu e l Ga s Co de, or applicabl e lo c a l co des.
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3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater Btu/Hr Gas water heater* Btu/Hr Gas furnace Btu/Hr Vented gas heater Btu/Hr Gas Fireplace logs Btu/Hr Other gas appliances* + Btu/Hr Total = Btu/Hr
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support) Btu/Hr (actual amount of Btu/Hr used) Example : 51,200 Btu/Hr(maximum the space can support)
54,000 Btu/Hr(actual amount of Btu/Hr used) The space in the above example is a conned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconned space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 5. B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 6 . C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconned.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconned space. You will need no additional fresh air ventilation.
Example: Gas water heater 44,000 Btu/Hr Vent free heater + 10,000 Btu/Hr total = 54,000 Btu/Hr
AIR FOR COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building : This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12” of the ceiling and one within 12” of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also re­move door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code NFPA 54/ANS Z223.1. Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts
WARNING: Rework worksheet , adding the space of the adjoining unconned space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
Figure 2 -Ventilation Air from Inside Building
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Figure 3 -Ventilation Air from Outdoors
INSTALLATION
NOTICE: This heater is
intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulat­ing blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualied service person must install heater. Follow all local codes.
CHECK GAS TYPE
Us e o nly natur al g as. If yo ur gas supply is not natural, do no t instal l heate r. Cal l dealer wh e re yo u bo ught h e a ter f o r proper type heater.
Ventilation Air From Outdoors
Pr o vide extr a fresh ai r by usi n g venti ­lation gril l s or duct s : You mus t pro ­vi d e t w o p e rm a n en t op e nin g s: o ne within 12 of the ceiling and one within 12 of the oor. Connect these items directly to the outdoors or spaces open to the outdoors. Th ese spa ces inc lude attics and cra w l spaces. Follow the National Fuel Gas
Code NFPA 54/ANS Z223.1, Section 5.3. Air for Combustion and Ventilation for
required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
INSTALLATION NEEDS
Before installing heater, make sure you have the items listed below.
piping (check local codes) sealant (resistant to natural
gas)
equipment shutoff valve* ground joint union test gauge connection* sediment trap tee joint pipe wrench
*A CSA/AGA design-certied equip­ment shutoff valve with 1/8 NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA/AGA design certied equipment shutoff valve from your dealer.
LOCATING HEATER
This heater is designed to be mounted on a wall. For convenience and efficiency, install heater where there is easy access for operation, inspection, and service. in coldest part of room.
CAUTION: If you install the heater in a home garage heater pilot and burner must be at least 18 inches above oor. locate heater where moving vehicle will not hit it.
WARNING: Never install
the heater
in a bathroom in a recreational vehicle. where curtains, furniture,
clothing, or other ammable objects are less than 36 inches from the front, top, or sides of the heater.
as a replace insert. in high trafc areas.
in windy or drafty areas.
When the heater is installed in Bathrooms,do not use ammable products such as aerosol hair foot spary or any product that contains ammable vapors and keep towels away from heater.
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall cover­ings or operating heater where impurities (such as tobacco smoke, aromatic candles, cleaning uids, oil or kerosene lamps, etc.) in the air exist may discolor walls.
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INSTALLATION
WA R NI N G: Ma i nt a in t h e
min i mu m cl e ar anc e s sho w n i n F ig u r e 4 . I f yo u c a n, provide greater clearances from oor, ceiling, and joining wall.
Figure 4 -Mounting Clearances As Viewed From Front Of Heater
INSTALLING THERMOSTAT SENSING BULB For T-Stat Model Only
1. Pull out the sensing bulb from the two clips located in the shippng position according to the direction as shown by the arrow. There is no need to take out the two bulb clips.
2. Take out the bulb clip from the hardware package and insert it into the square hole and then insert the sensing bulb into the bulb clip (see Figure 5).
FASTENING HEATER TO WALL Mounting Bracket
The mounting bracket is located on back panel of heater (see Figure 6). It has been taped there for shipp i n g . R e m o ve m o u n ti ng bracket from back panel.
Figure 6 -Mounting Bracket Location
Removing Lower Front Panel Of Heater
1. Remove two screws near bottom corners of lower front panel.
2. Pull bottom of lower front panel forward, then down (see Figure 7).
At tach ing to Wal l Stud: This method provides the strongest hold. Insert mounting screws through mounting bracket and into wall studs. Attaching to Wall Anchor: This method al l o w s you to attach mounting bracket to hollow walls (wall areas between studs) or to solid walls (concrete or masonry).
Decide which method better suits your needs. Either method will provide a secure hold for the mounting bracket.
Marking Screw Locations
1. Tape mounting bracket to wall where heate r w ill be locat ed. Make sure mounting bracket is level.
WARNING: Maintain minimum clearances shown in Figure 8. If you can, provide greater clearances from oor and joining wall.
2. Mark screw locat i o n s on wall. (see Figure 8) Note: Only mark last hole on each end of mounting bracket. Insert mounting screws through these holes only.
3. Remove tape and mounting bracket from wall.
Figure 5 -Moving Thermostat Sensing Bulb
Figure 7 - Removing Lower Front Panel Of Heater
Methods For Attaching Mounting Bracket To Wall
Only use last hole on each end of mou nti ng bracket to attach bracket to wall. Attach mounting bracket to wall only in one of two ways:
1. Attaching to wall stud
2. Attaching to wall anchor
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Figure 8 - Mounting Bracket Clearances
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