Procom FBN280RHAC, FBL280RHAC, FBN280TAC, FBL280TAC Owner's Operation And Installation Manual

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WARNING: If the information in this manual
is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
l Do not try to light any appliance.
l Do not touch any electrical switch;do not use any phone in your building. l Immediately call your gas supplier from a neighbors phone. Follow the gas supplier’s instructions. l If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
This appliance may be installed in an aftermarket*, permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
CUSTOMER CARE: 1-877-866-5989
FBN280RHAC Series Remote Control Fireplace FBL280RHAC Series Remote Control Fireplace FBN280TAC Series Thermostat Control Fireplace FBL280TAC Series Thermostat Control Fireplace
Continental Appliance Inc./U.S. Office
5 Musick 4600 Highlands Parkway S.E. Irvine Suite# D/E CA 92618 Smyrna GA 30082
WARNING: This is an unvented gas-
fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for ad­equate combustion and ventilation air must be provided. Refer to Air For Combustion and Ventilation section on page 5 of this manual.
Consumer: Please retain these instructions for future use.
InstaIIer: Please Leave these instructions with the con­sumer
FULL SIZE VENT-FREE FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualified installer, service agency, or gas supplier.
www.usaprocom.com
PC-FBL035-01HR/T-0607
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IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause seri­ous injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
IMPORTIANT SAFETY
INFORMATION
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning:
Early signs of carbon monoxide poi­soning resemble the flu with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air immediately! Have heater serviced. Some people are more af­fected by carbon monoxide than others.These include pregnant women, people with heart, or lung disease, anemia, those under the in­fluence of alcohol, and those at high altitudes.
WARNING: Any change to this fire-
place or its controls can be dangerous.
WARNING: Do not allow fans to
blow directly into the heater. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that al­ter burner flame patterns. Altered burner patterns can cause sooting.
Do not place clothing or other flam­mable material on or near the appliance. Never place any objects in the fireplace.
Due to high temperatures, the appli­ance should be located out of traffic and away from furniture and draperies.
WARNING: Do not use a blower
insert, heat exchanger insert, or other accessory not approved for use with this heater.
Heater becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
Carefully supervise young children when they are in the room with fireplace.
You must operate this heater with the heater screen in place. Make sure heater screen is in place before running heater.
Keep the appliance area clear and free from combustible materials, gasoline,and other flammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rat ing plate. This appliance is not con vertible for use with other gases.
2. Do not place Propane/LP supply tank(s) inside any structure. Locate Propane/LP supply tank(s) outdoors.
3. If you smell gas
l Shut off gas supply. l Do not try to light any appliance. l Do not touch any electrical switch:
do not use any phone in your building. l Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions. l If you cannot reach your gas supplier, call the fire department. and to replace any part of the con­ trol system, and any gas control, which has been under water.
Important Safety Information ..............2
Air for Combustion and Ventilation.....5
Installation.............................................7
Operating Heater, RHA Models........11
Operating Heater, TA Models............11
Cleaning & Maintenance.....................12
Specifications..................................... 15
Troubleshooting..................................16
Replacement ......................................17
Parts List..............................................18
Installtion Instructions........................22
WARNING
Models FBN280 are equipped for Natu­ral gas. Field conversion is not permitted. Models FBL280 are equipped for Pro­pane gas. Field conversion is not permitted.
Natual and Propane/LP Gas: Natural and Propane/LP gas is odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe
and proper operation of this heater.
Table of Contents
4. This heater shall not be installed in a bedroom or bathroom.
5. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.
6. Do not add extra logs or ornaments
such as pine cones, vermiculite, or
rock wool.Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.
7. You must operate this heater with sure heater screen is in place before running heater.
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8. This heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualified service person. Note: During initial operation, slight smoking could occur due to log curing and heater burning manufac turing residues.
9. To prevent the creation of soot, follow the instructions in Cleaning
and Maintenance(page 12).
10. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
11. This heater needs fresh air ventila­ tion to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, pages 5 through 6. If heater keeps shutting off, see Troubleshooting, pages 14 through 15.
12. Do not run heater:
l Where flammable liquids or vapors are used or stored. l Under dusty conditions.
13. Do not use this heater to cook food or burn paper or other objects.
14. Do not use this heater if any part
has been under water. lmmedia­ tely call a qualified service techni­ cian to inspect the room heater.
SAFETY INFORMATION
Continued
QUALIFIED INSTALLING AGENCY
Installation and replacement of gas piping, gas utilization equipment or ac­cessories and repair and servicing of equipment shall be performed only by a qualified agency. The term qualified agency” means any individual, firm, corporation, or company that either in person or through a representative is engaged in and is responsible for (a) the installation,testing,or replacement of gas piping or(b)the connection, installation,testing,repair,or servicing of equipment; that is experienced in such work; that is familiar with all pre­cautions required,and that has com­plied with all the requirement of the authorty having jurisdiction.
15. Turn off and unplug heater and let cool before servicing. Only a
qualified service person should service and repair heater.
16. Operating heater above elevations.
18. To prevent performance problems, do not use propane/ LP fuel tank of less than 100 lbs. capacity.
PRODUCT FEATURES SAFETY PILOT
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
MANUAL OVERRIDE CONTROL SYS­TEM
This heater has two operation functions: Remote Control and Manual Override Control. The Remote Control has a transmitter, which requires three AAA batteries and electric power out­let to operate. If no electric power is available, then you can operate the heater by manual override. The ignitor require one AAA battery.
State of Massachusetts: The instal­lation must be made by a licensed plumber or gas fitter in the Common­wealth of Massachusetts. Sellers of unvented propane or natu­ral gas-fired supplemental room heat­ers shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit. In the state of Massachusetts, unvented propane or natural gas-fired space heaters shall be prohibited in bedrooms and bathrooms.
In the State of Massachusetts the gas cock must be a “T handle type. The State of Massachusetts re­quires that a flexible appliance con­nector cannot exceed three feet in length.
17. Do not operate heater if any log is broken. Do not operate heater if any log is chipped (dime-sized or larger).of 4,500 feet could cause pilot outage.
(FBN(L)280RHAC Series)
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UNPACKING
1. Remove top inner pack.
2. Tilt carton so that fireplace is upright.
3. Remove protective side packaging.
4. Slide fireplace out of carton.
5. Remove protective plastic wrap.
6. Inastall fireplace according to instal lation instructiona for corner.
7. Hold the screen lift and pulling forward.
8. Remove log set by cutting plastic ties.
9. Carefully unwrap log.
10. Check for any shipping damage. If
stove or log is damaged, promptly inform dealer where you bought stove.
PRODUCT IDENTIFICATION
Figure1- Vent Free LP/NG Gas Stove
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one(1) ounce (30ml) of water for every 1,000 BTUs(.3KWs)of gas input per hour. Unvented room heaters are recommended as supplemental heater(a room). Rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not creat a problem. In most applications,the water vapor enhances the low humidity atmosphere experienced during cold weather.The following steps will help insure that water vapor does not become a problem.
1.Be sure the heater is a sized properly for the application, including ample combustion air and circulation air.
2.If high humidity is experienced,dehumidifier may be used to help lower the water vapor content of the air.
3.Do not use an unvented room heater as the primary heat source.
lnstall and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSZ 223.1, also known as NFPA 54*. *Available from: American National Standards lnstitute, lnc. 1430 Broadway
New York, NY 10018 National Fire Protection Association, lnc.
Batterymarch Park
Quincy. MA 02269 This heater is designed for vent­free operation. State and local codes in some areas prohibit the use of vent-free heaters.
LOCAL CODES
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AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater
shall not be installed in a confined space or unusually tight construc­tion unless provisions are provided for adequate combustion and ven­tilation air. Read the following in­structions to insure proper fresh air for this andother fuel-burning appliances in your home.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from
National Fuel Gas Code, NFPA 54/ ANSI Z 223.1,Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 5 through 6 will help you classify your space and provide adequate ventilation.
Confined and Unconfined Space
The National Fuel Gas Code, ANS Z223.1 defines a confined space as a
space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfining space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicat­ing directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
* Adjoining rooms are communicat­ing only if there are doorless pas­sageways or ventilation grills be­tween them.
Unusually Tight Construction
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length×width×height). Length×Width×Height= cu.ft. (volume of space) Example: Space size 20ft. (length)×16ft.(width)×8ft. (ceiling height)=2560cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support. (volume of space)÷50 cu. ft.=(Maximum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space)÷50 cu.ft.=51.2 or 51,200(maximum Btu/Hr the space can support)
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is defined as construction where: a) walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder
with a rating of one perm (6×10
-11
kg per pa-sec-m2) or less with openings gasketed or sealed and
b) weather stripping has been added
on windows that can be opened and doors and
c) caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings. If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors (page 6). If your home does not meet all of the three criteria above, proceed to
Determining Fresh-Air Flow For Heater Location (below).
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WARNING: Rework worksheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater Btu/Hr Gas water heater* Btu/Hr Gas furnace Btu/Hr Vented gas heater Btu/Hr Gas heater logs Btu/Hr Other gas appliances* + Btu/Hr Total = Btu/Hr
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support) Btu/Hr (actual amount of Btu/Hr used) Example : 51,200 Btu/Hr(maximum the space can support)
56,000 Btu/Hr(actual amount of Btu/Hr used) The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building (below). B. Vent room directly to the outdoors. See Ventilation Air From Outdoors (below). C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
Figure 2 -Ventilation Air from Inside Building
Example: Gas water heater 30,000 Btu/Hr Vent-free heater + 26,000 Btu/Hr Total = 56,000 Btu/Hr
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or applicable local codes.
This fresh air would come from an adjoining uncon­fined space. When ventilating to an adjoining uncon­fined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the
National Fuel Gas Code. NFPA 54/ANSI Z223.1, Sec­tion 5.3, Air for Combustion and Ventilation for re-
quired size of ventilation grills or ducts.
Ventilation Air From lnside Building
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, NFPA 54/
ANSI Z223.1, Section 5.3, Air for Combustion and Ven­tilation for required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 3 -Ventilation Air from Outdoors
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NOTICE: This heater is
intended for use as supplemen­tal heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system's circulating blower while using heater. This will help circulate the heat throughout the house.
INSTALLATION
WARNING: A qualified techni­cian person must install heater. Fol­low all local codes.
WARNING: Never install the heater
l in a bedroom or bathroom l in a recreational vehicle
l where curtains, furniture, clothing,
or other flammable objects are less than 42 inches from the front, top, or sides of the heater
l in high traffic areas l in windy or drafty areas
WARNING: Maintain the mini­mum clearances. If you can, pro­vide greater clearances from floor, ceiling, and adjoining side and back walls.
warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 5 through 6.
CHECK GAS TYPE
Use only the type of gas indicated on the plate. If your gas supply can not meet that requirement, do not install heater. Call the dealer where you pur­chased heater, for the proper type of heater.
Figure 4 -Minimum Clearance to Wall and Ceiling
CLEARANCES TO COMBUSTIBLES (Vent-Free Operation Only)
Carefully follow the instructions below. This fireplace is a freestanding unit designed to set directly on the floor.
IMPORTANT: You must maintain minimum wall and ceiling clearances during installation. The minimum clearances are shown in Figure 4. Measure from outermost point of stove top.
Minimum Wall and Ceiling Clearances
(see Figure 4) A. Clearances from outermost point
of stove top to any combustible side wall should not be less than 0 inches.
B. Clearances from the stove top to
the ceiling should not be less than 48 inches.
CAUTION: This heater creates
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CONNECTING TO GAS SUPPLY
WARNING: A qualified techni­cian must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect heater directly to the gas supply. This heater requires an external regulator (not supplied). lnstall the external regu­lator between the heater and gas supply.
INSTALLATION ITEMS NEEDED
Before installing heater, make sure you have the items listed below.
l piping (check local codes) l sealant (resistant to propane/LP
gas)
l equipment shutoff valve* l test gauge connection** l sediment trap l tee joint l pipe wrench l Flexible Gas hose(check local code)
* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories.
Figure 5 -Gas Regulator Location and Gas Line Access Into Stove Cabinet
Figure 6 -External Regulator With Vent Pointing Down
Figure 7 -Gas Connection
The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. lnstall external regulator with the vent pointing down as shown in Figure 6. Pointing the vent down protects it from freezing rain or sleet.
* Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories. ** Minimum inlet pressure for purpose of input adjustment.
NG Models: 5 to 10.5 W.C. Gas supplier provide external regulator for natural gas
INSTALLATION
Continued
WARNING: Never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Front View
CAUTION: Only use a new black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check you local
codes. Use pipe of 1/2" diameter or greater to allow proper volume gas
to heater. If pipe is too small, undue loss of pressure will occur.
Installation must include an equip­ment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 7).
IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance. Apply pipe joint sealant lightly to male threads.This will pre­vent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION: Use pipe joint seal­ant that is resistant to gas (PROPANE or NG).
We recommend that you install a sediment trap in a supply line as shown in Figure 7. Locate sediment trap where it is within reach for cleaning. Install in the piping system between fuel supply and heater. Locate sedi­ment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not in­stalled or is installed incorrectly, heater may not run properly.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting into gas piping and/or fittings.
Propane/LP
Supply Tank
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