Procom FBD28T Owner's Operation And Installation Manual

VENT-FREE GAS

US

FIREPLACE INSERT

OWNER’S OPERATION AND

INSTALLATION MANUAL

MODEL FBD28T

®

WARNING: If the information in this manual is not

followed exactly, a re or explosion may result causing

property damage, personal injury or loss of life.

— Do not store or use gasoline or other ammable va-

pors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re

department.

—

Installation and service must be performed by a qualied installer, service agency or the gas supplier.

WARNING: This appliance is equipped for Natural and

Propane gas. Field conversion is not permitted other than

between natural or propane gases.

Questions, problems, missing parts? Before returning to your retailer, call

our customer service department at 1-866-573-0674, 8:00 am - 4:15 pm CST,

Monday through Friday or email customerservice@usaprocom.com

TABLE OF CONTENTS

Safety ........................................................ 3

Specications ............................................ 4

Qualied Installing Agency ........................ 5

Product Features ....................................... 5

Local Codes............................................... 5

Unpacking.................................................. 6

Product Identication ................................. 6

Water Vapor: A By-Product Of

Unvented Room Heaters ..................... 6

Air For Combustion and Ventilation ........... 7

Installation ............................................... 10

Operation ................................................. 18

Inspecting Burners................................... 20

Care And Maintenance ............................ 21

Troubleshooting ....................................... 23

Parts ........................................................ 26

Replacement Parts .................................. 28

Accessories ............................................. 28

Service Hints ........................................... 29

Technical Service..................................... 29

Warranty .................................................. 32

SAVE THIS BOOK

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

This is an unvented gas-red heater. It uses air (oxygen)

from the room in which it is installed. Provisions for ad-

equate combustion and ventilation air must be provided.

Refer to Air For Combustion and Ventilation section on page 7 of this manual.

WARNING: Improper installation, adjustment, al-

teration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance

or additional information consult a qualied installer,

service agency or the gas supplier.

This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with propane or natural gas. This appliance is equipped with a simple means to

switch between propane and natural gas. Field conversion by any other means including the use of a kit is

not permitted.

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.

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200014-01A2

SAFETY

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death

from burns, fire, explosion, electrical shock and carbon

monoxide poisoning. Failure to follow these instructions will void the warranty.

Only a qualied installer, service

agent, or local gas supplier may install and service this product.

WARNING: Keep the appli-

ance area clear and free from

combustible materials, gasoline, and other ammable vapors and

liquids.

WARNING: This appliance

can be used with propane or

natural gas. It is shipped from the factory adjusted for use with propane.

DANGER: Carbon monoxide

poisoning may lead to death!

CARBON MONOXIDE POISONING: Early

signs of carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at high altitudes.

NATURAL AND PROPANE/LP GAS: Natural

and Propane/LP gas are odorless. An odormaking agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

WARNING: Any change to

this heater or its controls can

be dangerous.

WARNING: Do not allow fans

to blow directly into replace. Avoid any drafts that alter burner ame patterns.

WARNING: Do not use a

blower insert, heat exchange

insert or other accessory not approved for use with this heater.

WARNING: Due to high tem-

peratures, the appliance should

be located out of trafc and away

from furniture and draperies.

WARNING: Do not place

clothing or other flammable

material on or near the appli-

ance. Never place any objects

in the heater.

WARNING: Heater becomes

very hot when running. Keep children and adults away from

hot surfaces to avoid burns or

clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool

before touching.

WARNING: Carefully supervise young children when they are in the room with the heater.

WARNING: You must operate this heater with screen in place.

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3200014-01A

SAFETY

1. Do not place Propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed outdoors.

2. This heater shall not be installed in a bedroom or bathroom.

3. This heater needs fresh air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, pages 7 through 9. If heater keeps shutting off, see Troubleshooting, page 23.

4. Keep all air openings in front and bottom of heater clear and free of debris. This will ensure enough air for proper combustion.

5. If heater shuts off, do not relight until you have provided fresh, outside air. If heater keeps shutting off, have it serviced.

6. Do not run heater:

• Where ammable liquids or vapors are

used or stored.

• Under dusty conditions.

7. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.

8. Always run heater with control knob at PILOT or ON locked positions. Never set control knob between locked positions. Poor combustion and higher levels of carbon monoxide may result.

9. Do not use heater if any part has been under water. Immediately call a qualied service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.

10. Turn off and unplug heater and let cool before servicing. Only a qualied service person should service and repair heater.

11. Operating heater above elevations of 4,500 feet could cause pilot outage.

12. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.

13. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.

14. To prevent sooting, follow the instructions in Care and Maintenance (see page 21).

15. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.

16. This heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualied service person.

Note: During initial operation, slight smok-

ing could occur due to log curing and the heater burning manufacturing residues.

SPECIFICATIONS

Model FBD28T

Gas Type Natural Gas Propane Gas

Ignition Piezo Ignitor Piezo Ignitor

Input Rating

Pressure Regulator Setting 4" W.C. 9" W.C.

Inlet Gas Pressure* (inches of water)

(*for purposes of input adjustment)

Heater Dimensions (WxHxD) •

Carton Dimensions (WxHxD) •

Stove Weight • 47.6 lbs

Shipping Weight • 55.7 lbs

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26,000 Btu/Hr 26,000 Btu/Hr

Maximum 10.5" Maximum 14"

Minimum 5" Minimum 11"

29.1" × 23.9" × 13.9"

30.9" × 26.9" × 14.8"

200014-01A4

QUALIFIED INSTALLING AGENCY

Only a qualied agency should install and replace gas piping, gas utilization equipment or accessories, and repair and equipment servicing. The term “qualied agency” means any individual, rm, corporation, or company that either in person or through a representative is engaged in and is responsible for:

PRODUCT FEATURES

SAFETY PILOT

This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air.

PIEZO IGNITION SYSTEM

This heater is equipped with an electronic piezo control system. This system requires one AAA battery (provided).

a) Installing, testing, or replacing gas piping

or

b) Connecting, installing, testing, repairing,

or servicing equipment; that is experienced in such work; that is familiar with all precautions required; and that has complied with all the requirement of the authority having jurisdiction.

THERMOSTATIC CONTROL

The control automatically cycles the burner on and off to maintain a desired room temperature.

2 GAS OPTIONS AVAILABLE

Your heater is equipped to operate on either Propane/LP or Natural gas. The heater is shipped from the factory ready for connecting to Propane/LP. The heater can easily be changed to Natural gas by having your qualied installer follow the instructions on page 11 and the markings on the heater.

LOCAL CODES

Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

1 Batterymarch Park

Quincy, MA 02269-9101

This heater is designed for vent-free operation. State and local codes in some areas prohibit the use of vent-free heaters.

State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Massachusetts.

Sellers of unvented propane or natural gas-red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.

In the State of Massachusetts the gas cock must be a T-handle type. The State of Massachusetts requires that a exible appliance connector cannot exceed three feet in length.

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5200014-01A

UNPACKING

1. Remove top inner pack.

2. Tilt carton so that heater is upright.

3. Remove protective side packaging.

4. Slide heater out of carton. 5 Remove protective plastic wrap.

6. Hold the screen, lift, and pull forward.

PRODUCT IDENTIFICATION

Hood

7. Remove log set by cutting plastic ties.

8. Carefully unwrap log.

9. Check for any shipping damage. If heater or log is damaged, promptly inform your dealer where you bought the heater.

10. Remove four screws and two bottoms of angle iron.

Screen

Logs

Heater Controls (Behind Panel)

Figure 1 - Vent-Free Fireplace Insert

WATER VAPOR: A BY-PRODUCT OF

UNVENTED ROOM HEATERS

Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30 mL) of water for every 1,000 BTUs (0.3 KWs) of gas input per hour. Unvented room heaters are recommended as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.

Angle Iron

The following steps will help ensure that water vapor does not become a problem.

1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.

2. If high humidity is experienced, a dehumidier may be used to help lower the water vapor content of the air.

3. Do not use an unvented room heater as the primary heat source.

Screw

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200014-01A6

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall

not be installed in a conned space

or unusually tight construction unless provisions are provided

for adequate combustion and

ventilation air. Read the following instructions to insure proper fresh

air for this and other fuel-burning

appliances in your home.

Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce

PROVIDING ADEQUATE VENTILATION

The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.

All spaces in homes fall into one of the three following ventilation classications:

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is dened as construction where: a. walls and ceilings exposed to the outside

atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 openings gasketed or sealed and

b. weather stripping has been added on

openable windows and doors and

-11

kg per pa-sec-m2) or less with

heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible. While it is good to make your home energy efcient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation. Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.

1. Unusually Tight Construction

2. Unconned Space

3. Conned Space

The information on pages 7 through 9 will help you classify your space and provide adequate ventilation.

c. caulking or sealants are applied to areas

such as joints around window and door frames, between sole plates and oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.

If your home meets all of these three criteria, you must provide additional fresh air. See Ventilation Air From Outdoors, page 9.

If your home does not meet all of the three criteria above, proceed to Determining Fresh- Air Flow For Heater Location, page 8.

Conned and Unconned Space

The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 denes a conned space as a space

whose volume is less than 50 cubic feet per 1,000 Btu/hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu/hr (4.8 m3 per kw) of the aggregate

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input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconned space.

* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.

7200014-01A

AIR FOR COMBUSTION AND VENTILATION

DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION

Determining if You Have a Conned or Unconned Space

Use this work sheet to determine if you have a conned or unconned space.

Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.

1. Determine the volume of the space (length x width x height).

Length x Width x Height =__________cu.

ft. (volume of space)

Example: Space size 20 ft. (6.1 m)

(length) x 16 ft. (4.88 m) (width) x 8 ft. (2.44 m) (ceiling height) = 2560 cu. ft. (72.49 m3) (volume of space)

If additional ventilation to adjoining room

is supplied with grills or openings, add the volume of these rooms to the total volume of the space.

2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.

________(volume of space) x 20 =

(Maximum Btu/Hr the space can support)

Example: 2560 cu. ft. (72.49 m3) (volume

of space) x 20 = 51,200 (maximum Btu/ Hr the space can support)

3. Add the Btu/Hr of all fuel burning appliances in the space.

Vent-free heater _________ Btu/Hr Gas water heater* _________ Btu/Hr Gas furnace _________ Btu/Hr Vented gas heater _________ Btu/Hr Gas replace logs _________ Btu/Hr Other gas appliances*+ _______ Btu/Hr Total = ________ Btu/Hr * Do not include direct-vent gas appli-

ances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.

Example:

Gas water heater __________ Btu/Hr Vent-free heater + _________ Btu/Hr Total = _________ Btu/Hr

30,000

26,000 56,000

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/ Hr used.

_______Btu/Hr (maximum can support) _______Btu/Hr (actual amount used) Example: 51,200 Btu/Hr (maximum the

space can support)

56,000 Btu/Hr (actual amount

of Btu/Hr used) The space in the above example is a conned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:

A. Rework worksheet, adding the space

of an adjoining room. If the extra space provides an unconned space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 9.

B. Vent room directly to the outdoors. See

Ventilation Air From Outdoors, page 9.

C. Install a lower Btu/Hr heater, if lower Btu/

Hr size makes room unconned. If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconned space. You will need no additional fresh air ventilation.

WARNING: If the area in which

the heater may be operated does

not meet the required volume for

indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,

or applicable local codes.

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200014-01A8

AIR FOR COMBUSTION AND VENTILATION

into Adjoining

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options

Ventilation Air From Outdoors

1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI

Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation

grills or ducts.

Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size

of ventilation grills or ducts.

12"

Ventilation

Grills

Room,

Option 1

Or

Remove

Door into

Adjoining

Room,

Option 3

Ventilation Grills

Into Adjoining Room,

12"

Option 2

IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent. Rework worksheet, adding the space of the adjoining unconned space. The combined spaces must have enough fresh air to supply all appliances in both spaces.

Ventilated Attic

Ventilated

Crawl Space

To Attic

To

Crawl

Space

Outlet Air

Inlet Air

Outlet Air

Inlet Air

Figure 3 - Ventilation Air from Outdoors

Figure 2 - Ventilation Air from Inside

Building

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9200014-01A

INSTALLATION

NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may

run system’s circulating blower

while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.

WARNING: A qualied service person must install heater. Follow all local codes.

WARNING: Never install the heater

• in a bedroom or bathroom

• in a recreational vehicle

• where curtains, furniture,

clothing, or other ammable objects are less than 42" from

the front, top, or sides of the heater

• in high trafc areas

• in windy or drafty areas

IMPORTANT: Vent-free heaters add moisture to the air. Although this is benecial, installing heater in rooms without enough ventilation air may cause mildew to form too much moisture. See Air for Combustion and Ventilation, pages 7 through 9.

CHECK GAS TYPE

Be sure your gas supply is right for your heater. Otherwise, call dealer where you bought the heater for proper type heater.

CLEARANCES TO

COMBUSTIBLES

WARNING: You must maintain the minimum clearances shown in Figure 4. If you can, provide greater clearances from

oor, ceiling, and joining wall.

Measure from outermost point of heater.

Minimum Wall and Ceiling

Clearances

A. Clearances from outermost point of heater

to any combustible side wall should not be less than 6".

B. Clearances from the heater to the ceiling

should not be less than 36".

Note: When heater is installed directly on carpeting, tile or other combustible material,

other than wood ooring, the heater must be

installed on a metal or wood panel extending the full width and depth of the heater.

CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater

where impurities (such as tobacco smoke, aromatic candles, cleaning uids, oil or kerosene lamps, etc.) in the air exist, may

cause walls to discolor.

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Ceiling

6"

Min.

Side Wall

Figure 4 - Minimum Clearances to Wall

36"

Min.

Front View

and Ceiling

6"

Min.

Side Wall

200014-01A10

INSTALLATION

NG

Gas Selection

This appliance is factory preset for propane/LP gas.

No changes are required for

connecting to propane/LP.

Only a qualified installer or service technician can perform gas selection and connecting to gas supply.

sition (see Figure 5). Fuel selection device must be locked in the NG position. Do not operate heater between locked positions!

3. Rotate and close cover over fuel selection device and reinstall screw.

4. Remove hex plug (with wrench provided) from natural gas inlet of regulator (see Figure 5). Install gas line into NG inlet of regulator. Use thread sealant to assure there are no leaks.

CAUTION: Two gas line in-

stallations at the same time are

prohibited. The access plate

to the simple switching means

shall not be opened while the

heater is in operation.

CAUTION: To avoid gas

leakage at the inlet of regulator, a qualied installer or service

technician must use supplied hex plug with sealant.

WARNING: Do not attempt to access or change the setting of the fuel selection means.

Access to and adjustment of the fuel selection means must only be performed by a qualied service person when connecting this appliance to a specied fuel supply at the time of installation.

Change of the selector setting to other than the fuel type specied at the time of installation could damage this appliance and render it inoperable.

The installer shall replace the access cover before completing the installation and operating this appliance.

For changing from propane to

natural gas supply:

1. Remove bottom screw from cover plate located on right side of heater (see Figure 14, page 15). Rotate to expose fuel selection device.

2. For NATURAL GAS, press in knob using a at screwdriver with a blade with thickness of a quarter and turn knob clockwise

until the knob locks into the NG po-

Hex Plug

Fuel Selector Knob

Figure 5 - Settings for Natural Gas

For changing from natural gas

supply to propane supply:

1. Remove bottom screw from cover plate located on back of heater (see Figure 14, page 15). Rotate to expose fuel selection device.

2. For propane gas, press in knob using a at screwdriver with a blade the thickness of a quarter and turn knob counterclockwise

until the knob locks into the LP position (see Figure 6). Fuel selection device must be locked in the LP position. Do not operate heater between locked positions.

3. Rotate and close cover over fuel selection device and reinstall screw.

4. Remove hex plug (with wrench provided) from propane/LP gas inlet of regulator (see Figure 6). Install gas line into LP inlet of regulator. Use thread sealant to assure there are no leaks.

LP

Gas Connection Fitting

Selection

Gas Connection Fitting

NG

Fuel Selector Knob

Figure 6 - Settings for Propane/LP Gas

Selection

LP

INLET GAS PRESSURE MAX 1/2 PSIG (3.5 KPA)

LP

INLET GAS PRESSURE MAX 1/2 PSIG (3.5 KPA)

LP

Hex Plug

NG

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11200014-01A

INSTALLATION

Mantel

BUILT-IN FIREPLACE INSTALLATION

WARNING: Do not allow any

combustible materials to overlap the rebox front.

WARNING: Do not allow

combustible or noncombustible

materials to cover any necessary

openings like louvered slots.

WARNING: Never modify or

cover the louvered slots on the

front of the rebox.

Built-in installation of this replace involves installing replace into a framed-in enclosure. This makes the front of the replace ush with wall. If installing a built-in mantel above the replace, you must follow the clearances shown in Figure 7.

NOTICE: Surface temperatures of adjacent walls and mantels

become hot during operation. Walls and mantels above the replace may become hot to the

touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual

(see Figure 8).

3/4" Clearance to Facia 1 3/8" Clearance to Sides, Back and Top

27 3/4" 28 3/4"

Note: Height of fireplace opening on facia to be 23 1/4"

Figure 7 - Clearance to Combustibles

13"

16"

Shelf

19"

21"

Note:

All vertical measurements are from top of fireplace opening to bottom of mantel shelf. All measurements are in inches.

Side of Firebox

10"

8"

6"

2

1

/2"

1. Frame in rough opening. Use dimensions shown in Figure 9 for the rough opening. If installing in a corner, use dimensions shown in Figure 10 (page 13) for the rough opening. The height is 26 1/2", which is the same as the wall opening above.

2. Carefully set replace in front of rough opening with back of replace inside wall opening.

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Figure 8 - Fireplace Clearances

12.75"

23.25"

28.75"

Figure 9 - Rough Opening for Wall

Installation

200014-01A12

INSTALLATION

3. Attach gas line to replace gas regulator. See Connecting to Gas Supply, page 14.

4. Check all gas connections for leaks. See Checking Gas Connections, page 16.

IMPORTANT: When nishing your rebox,

combustible materials such as wall board, gypsum board, sheet rock, drywall, plywood, etc, must have 1/2" clearance to the sides

and top of the rebox. Combustible materials should never overlap the rebox front.

ASSEMBLING HOOD

37.4"

26.5"

28.75"

53.8"

Figure 10 - Rough Opening for Corner

Installation

CAUTION: Do not operate

replace without hood in place.

1. Fireplace hood is positioned on top of shipping inner pack.

2. Remove top of rebox by removing 2 screws located on each end (see Figure 11).

3. Insert the hood along the upper side of the heat insulation board (see Figure 11). Attach hood with 3 screws.

4. Reattach rebox top by reinserting the 2 screws from step 2.

Step 1

Step 2

Hood

Remove 2 Screws from Top Firebox Panel

Insulation Board

Step 3

Figure 11 - Hood Installation

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Replace 2 Screws

13200014-01A

INSTALLATION

CONNECTING TO GAS SUPPLY

WARNING: A qualied service technician must connect heater to gas supply. Follow all local codes.

WARNING: This appliance

requires a 3/8" NPT (National Pipe Thread) inlet connection to

the pressure regulator.

WARNING: For natural gas, Never connect heater to private

(non-utility) gas wells. This gas is commonly known as wellhead gas.

WARNING: Do not over-

tighten gas connections.

CAUTION: Use only new,

black iron or steel pipe. Internally tinned copper tubing may be used in certain areas. Check

your local codes. Use pipe of

1/2" diameter or greater to allow

proper gas volume to heater. If pipe is too small, undue loss of pressure will occur.

CAUTION: For natural gas,

check your gas line pressure before connecting heater to gas line. Gas line pressure must be no greater than 10.5" of water. If

gas line pressure is higher, heater regulator damage could occur.

CAUTION: For propane/ LP gas, never connect heater directly to the gas supply. This heater requires an external regu-

lator (not supplied). Install the external regulator between the

heater and gas supply.

CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting

into gas piping and/or ttings.

CAUTION: Use pipe joint sealant that is resistant to gas

(Propane/LP or Natural Gas).

Before installing heater, make sure you have the items listed below:

• external regulator for propane/LP unit only (supplied by installer)

• piping (check local codes)

• sealant (resistant to natural gas and propane/LP gas)

• equipment shutoff valve*

• test gauge connection*

• sediment trap

• tee joint

• pipe wrench

• exible gas hose (check local codes)

* A CSA design-certied equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design certied equipment shutoff valve from your dealer.

Typical Inlet Pipe Diameters

Use 3/8" black iron pipe or greater. Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 12, page 15).

IMPORTANT: Install an equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.

For propane/LP installations, apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.

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200014-01A14

INSTALLATION

The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 13. Pointing the vent down protects it from freezing rain or sleet.

Ground Joint Union

Tee Joint

Reducer

Test Gauge Connection*

Sediment

Trap

Bushing to 1/8" NPT

1/8" NPT Plug Tap

Tee Joint

Pipe Nipple

3" Minimum

Gap

Install sediment trap in supply line as shown in Figure 12. Place sediment trap where it is within reach for cleaning. Place sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.

3/8" NPT

Pipe Nipple

Equipment Shutoff Valve

Natural Gas

From Gas Meter (5" W.C.** to

10.5" W.C. Pressure)

Propane/LP

From External Regulator (11" W.C.** to 14" W.C. Pressure)

Propane/LP Supply Tank

External Regulator with Vent Pointing Down

Figure 12 - Gas Connection

* Purchase the optional CSA design-certied equipment shutoff valve from your dealer.

Gas Regulator Inlet Connector

Figure 14 - Gas Regulator Location and

Gas Line Access into Stove Cabinet

Figure 13 - External Regulator

with Vent Pointing Down

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15200014-01A

INSTALLATION

CHECKING GAS CONNECTIONS

WARNING: Test all gas piping

and connections for leaks after

installing or servicing. Correct

all leaks at once.

WARNING: Never use an open

ame to check for a leak. Apply a noncorrosive leak detection uid to all joints. If bubbles form, there is a leak. Correct all leaks

at once.

PRESSURE TESTING GAS SUPPLY

PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)

1. Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 PSIG will damage heater regulator.

2. Cap off open end of gas pipe where equipment shutoff valve was connected.

3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.

4. Check all joints of gas supply piping system. Apply noncorrosive leak detection uid to all joints. If bubbles form, there may be a leak.

5. Correct all leaks at once.

6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.

Equipment Shutoff Valve

Open

Test Pressures Equal To or Less Than

1/2 PSIG (3.5 kPa)

1. Close equipment shutoff valve (see Figure 15).

2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.

3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figure 16 or

17). Apply a noncorrosive leak detection uid to all joints. Bubbles forming show a leak.

4. Correct all leaks at once.

Propane/LP Supply Tank

External Regulator with Vent Pointing Down

Figure 16 - Checking Gas Joints for

Gas Meter

Equipment Shutoff Valve

Control Valve Location

Propane/LP Gas

Closed

Figure 15 - Equipment Shutoff Valve

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Equipment Shutoff Valve

Figure 17 - Checking Gas Joints for

Natural Gas

Control Valve Location

200014-01A16

INSTALLATION

PRESSURE TESTING HEATER GAS CONNECTIONS

1. Open equipment shutoff valve (see Figure 15, page 16).

2. Open main gas valve located on or near gas meter for natural gas or open propane/LP supply tank valve.

3. Make sure control knob of heater is in the OFF position.

4. Check all joints from equipment shutoff valve to control valve (see Figure 16 or

INSTALLING LOGS

17, page 16). Apply a noncorrosive leak detection uid to all joints. Bubbles forming show a leak.

5. Correct all leaks at once.

6. Light heater (see Lighting Instructions on page 19). Check all other internal joints for leaks.

7. Turn off heater (see To Turn Off Gas Ap- pliance, page 20).

WARNING: Failure to position the parts in accordance with these diagrams or failure

to use only parts specically

approved with this heater may result in property damage or personal injury.

CAUTION: After installation, and periodically thereafter,

check to ensure that no ame

comes in contact with any log.

With the heater set to high, check to see if ames contact any log. If

so, reposition logs according to the log installation instructions in this manual. Flames contacting logs will create soot.

1. Install log 1 onto the two slots in the middle plate (see Figure 18).

2. Install log 2 onto the two slots in the left plate (see Figure 18).

3. Install log 3 onto the two slots in the right plate (see Figure 18).

4. Install the recessed hole on the bottom of log 4 onto the pin on log 1 and place onto log 3 (see Figure 19).

5. Install the recessed hole on the bottom of log 5 onto the pin on log 1 and place onto log 2 (see Figure 19).

IMPORTANT: Make sure logs do not cover any burner ports (see Figure 19). It is very important to install the logs exactly as instructed. Do not modify logs. Use only logs supplied with heater.

Log #1

Log #3

Log #2

Figure 18 - Installing Logs 1, 2 and 3

Burner Ports

Log #5

Figure 19 - Installing Logs 4 and 5

Log #4

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17200014-01A

INSTALLATION

BATTERY INSTRUCTIONS

CAUTION: Do not mix old and

new batteries. Do not mix alkaline, standard (carbon - zinc), or rechargeable (nickel - cadmium) batteries. Do not dispose of batteries in re, batteries may explode or leak.

• Batteries are included.

• Remove batteries when depleted.

• Install/replace the batteries according to the

type and quantity stated in table below.

• Be sure to observe proper polarity (+/-)

when installing or replacing the batteries. Damage due to improper battery installation may void the warranty on the product.

• For remote control systems, maximize bat-

tery life by turning off the receiver when it is not in use.

• For long periods of non-operation, remove

batteries from all components for safety.

Unscrew ignitor cap and install a AAA battery with the + pointing out. Replace cap.

AAA

Battery

Positive

UP

Figure 20 - Installing Battery in Ignitor

OPERATION

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a re or explosion may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must

be lighted by hand. When lighting the

pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around

the appliance area for gas. Be sure to

smell next to the oor because some

gas is heavier than air and will settle

on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do

not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

C. Use only your hand to push in or turn

the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualied service technician. Force or attempted repair may result in a re or

explosion.

D. Do not use this appliance if any part

has been under water. Immediately call a qualied service technician to inspect

the appliance and to replace any part of the control system and any gas control

which has been under water.

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200014-01A18

OPERATION

LIGHTING INSTRUCTIONS

WARNING: You must oper-

ate this heater with the screen

in place. Make sure screen is installed before running heater.

NOTICE: During initial operation

of new heater, burning logs will give off a paper-burning smell. Orange ame will also be pres-

ent. Open damper or window to vent smell. This will only last a few hours.

1. STOP! Read the safety information above.

2. Unscrew ignitor cap and install a AAA battery with the + pointing out. Replace cap.

3. Make sure equipment shutoff valve is fully open.

4. Turn control knob clockwise OFF position.

5. Wait ve (5) minutes to clear out any gas. Then smell for gas around heater and near the oor. If you smell gas, STOP! Follow "B" in the safety information above. If you do not smell gas, go to the next step.

6. Turn control knob counterclockwise to the PILOT position. Press in control knob for ve (5) seconds (see Figure 21).

Note: The rst time that the heater is oper-

ated after connecting the gas supply,the control knob should be pressed for about thirty (30) seconds. This will allow air to bleed from the gas system. If pilot does not stay lit, refer to Troubleshooting, pages 23

though 25. Also contact a qualied service

technician or gas supplier for repairs. Until repairs are made, light pilot with match.

• If control knob does not pop up when

released, contact a qualified service technician or gas supplier for repairs.

7. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is attached to the rear of the front of burner. If needed, keep pressing ignitor button until pilot lights.

to the

Note: If pilot does not stay lit, refer to Troubleshooting, pages 23 though 25.

Also contact a qualied service technician

or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 20.

8. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.

Note: If pilot goes out, repeat steps 3

through 7. This heater has a safety interlock system. Wait one (1) minute before lighting pilot again.

9. Turn control knob counterclockwise to desired heating level. The main burner should light. Set control knob to any heat level between HI and LO (5 and 1).

CAUTION: Do not try to ad-

just heating levels by using the

equipment shutoff valve.

WARNING: If input gas

type is NG, make sure NG pilot burner ignites. If input gas type is LP, make sure LP pilot burner

ignites.

Ignitor Button

Figure 21 - Control Knob in the OFF

Position

Control Knob

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19200014-01A

OPERATION

THERMOSTAT CONTROL OPERATION

The thermostatic control used on this model differs from standard thermostats. Standard thermostats simply turn the burner on and off. The thermostat used on this heater senses the room temperature. At times the room may exceed the set temperature. If so, the burner will shut off. The burner will cycle back on when

TO TURN OFF GAS TO APPLIANCE

Shutting Off Heater

Turn control knob clockwise OFF position.

MANUAL LIGHTING PROCEDURE

to the

room temperature drops below the set temperature. The control knob can be set to any comfort level between HIGH (5) and LOW (1).

Note: The thermostat sensing bulb measures the temperature depending on housing construction.

Shutting Off Burner Only (pilot

stays lit )

Turn control knob clockwise PILOT position.

to the

1. Remove screen by lifting and pulling forward.

2. Follow steps 1 through 5 under Lighting Instructions, page 19.

3. With control knob in PILOT position, strike match, and hold near pilot. Press in control knob; pilot should light.

4. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.

5. Make sure the heater screen is in place before operating heater.

INSPECTING BURNERS

IMPORTANT: Owner’s should check pilot ame pattern and burner ame pattern often. Incorrect ame patterns indicate the need for cleaning (see Care and Maintenance,

page 21) or service.

WARNING: Only a qualied service person should service and

repair heater. This includes maintenance requiring replacement or alteration of components.

PILOT FLAME PATTERN

Figure 22, page 21, shows a correct pilot ame pattern. Figure 22, page 21, shows an incorrect pilot ame pattern. The incorrect pilot ame is not touching the thermocouple. This will cause the thermocouple to cool, which shuts the heater off.

If pilot ame pattern is incorrect, as shown in Figure 23, page 21

• turn heater off (see To Turn Off Gas to Ap- pliance, page 20)

• see Troubleshooting pages 23 through 25.

WARNING: If yellow tipping

occurs, your heater could pro-

duce increased levels of carbon monoxide. If the burner ame

pattern shows yellow tipping,

follow instructions at bottom of

this page.

Notice: Do not mistake orange ames with yellow tipping. Dirt or other ne particles enter

the heater and burn causing brief patches of

orange ame.

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200014-01A20

Approx. 3"-6" Above Top of Logs

INSPECTING BURNERS

Figure 22 - Correct Pilot Flame Pattern

(Natural Gas shown)

Figure 23 - Incorrect Pilot Flame Pattern

(Natural Gas shown)

BURNER FLAME PATTERN

Figure 24 shows a correct burner ame pattern. Figure 25 shows an incorrect burner ame pattern. If burner ame pattern is incorrect then:

• turn heater off (see To Turn Off Gas to Appliance, page 20).

• see Troubleshooting pages 23 through 25.

Figure 24 - Correct Burner Flame Pattern

with Control Knob Set to HI (5)

More Than 8" Above Top of Logs

Figure 25 - Incorrect Burner Flame

Pattern with Control Knob Set to HI (5)

BURNER PRIMARY AIR HOLES

Air is drawn into the burner through the holes in the tting at the entrance to the burner. These holes may become blocked with dust or lint. Periodically inspect these holes for any blockage and clean as necessary. Blocked air holes will create soot.

CARE AND MAINTENANCE

WARNING: Turn off heater and let cool before servicing.

CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualied service techni-

cian. Heater may need more frequent cleaning due to excessive lint

from carpeting, bedding material, pet hair, etc.

WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.

Periodically inspect all burner ame holes with the heater running. All slotted burner ame holes should be open with yellow ame present. All round burner ame holes should be open with a small blue ame present. Some

MAIN BURNER

burner ame holes may become blocked by debris or rust, with no ame present. If so, turn off the heater and let it cool, and remove blockage or replace burner. Blocked burner ame holes will create soot.

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21200014-01A

CARE AND MAINTENANCE

CLEANING BURNER PILOT AIR INLET HOLE

We recommend that you clean the unit every 2,500 hours of operation or every three months. We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSl. Your local computer store, hardware store, or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position. If using compressed air in a can, please follow the directions on the can. If you don’t follow directions on the can, you could damage the pilot assembly.

1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.

2. Inspect burner, pilot and primary air inlet holes on injector for dust and dirt (see Figure 26).

3. Blow air through the ports/slots and holes in the burner. Also clean the pilot assembly.

4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.

5. Blow air into the primary air holes on the injector holder.

6. In case any large clumps of dust have now been pushed into the burner. Repeat steps 3 and 4.

Burner Tube

Primary Air Inlet Holes

Figure 26 - Burner and Injector Holder

Injector

ODS/PILOT

Use a vacuum cleaner, pressurized air, or a small, soft bristled brush to clean.

A yellow tip on the pilot ame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about 2" from where the pilot ame comes out of the pilot assembly (see Figure 27). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.

Natural Gas Burner

Propane/LP Gas Burner

Pilot Air Inlet Hole

Figure 27 - Pilot Inlet Air Hole

CABINET

Air Passageways

Use a vacuum cleaner or pressurized air to clean.

• Use a soft cloth dampened with a mild soap

and water mixture.

• Wipe the cabinet to remove dust.

Exterior

LOGS

• If you remove logs for cleaning, refer to Installing Logs, page 17, to properly replace logs.

• Replace log(s) if broken or chipped (dime-size or larger).

BLOWER (OPTIONAL ACCESSORY)

Refer to blower manual.

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200014-01A22

TROUBLESHOOTING

WARNING: If you smell gas:

• Shut off gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

WARNING: Only a qualied service technician should service and repair heater. Make sure that power is turned off before proceeding. Turn off and let cool before servicing.

CAUTION: Never use a wire, needle, or similar object to clean

ODS/pilot. This can damage ODS/ pilot unit.

IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.

Note: All troubleshooting items are listed in order of operation.

Problem Possible Cause Corrective Action

When ignitor button is pressed in, there is no spark at ODS/pilot

When ignitor button is pressed in there is a spark at ODS/pilot but no pilot ame present.

1. Ignitor electrode is positioned wrong. Ignitor electrode is broken.

2. Ignitor electrode is not connected to ignitor cable.

3. Ignitor cable is pinched or wet.

4 Broken ignitor cable.

5. Bad piezo ignitor.

6. Low battery.

1. Gas supply is turned off or equipment shutoff valve is closed.

2. Control knob not fully pressed in while pressing ignitor button.

3. Air in gas lines (new installation or recent gas interruption).

4. ODS / pilot is clogged.

5. Incorrect inlet gas pressure or inlet regulator is damaged.

6. Control knob not in PILOT position.

7. Depleted gas supply (propane).

1. Replace electrode.

2. Replace ignitor cable

3. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry.

4. Replace ignitor cable.

5. Replace piezo ignitor.

6. Replace battery.

1. Turn on gas supply or open equipment shutoff valve.

2. Fully press in control knob while pressing ignitor button.

3. Continue holding down control knob. Repeat igniting operation until air is removed.

4.

Clean ODS/pilot (see Care and Maintenance, page 21) or

replace ODS/pilot assembly.

5. Check inlet gas pressure or replace inlet gas regulator.

6. Turn control knob to PILOT position.

7. Contact local propane/LP gas company.

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23200014-01A

TROUBLESHOOTING

Problem Possible Cause Corrective Action

ODS/pilot lights but ame goes out when control knob is released.

Burner(s) does not light after ODS/pilot is lit

Delayed ignition of burner(s).

Burner backring during combustion

High yellow ame during burner combustion

Gas odor during combustion.

1. Control knob is not fully pressed in.

2. Control knob is not pressed in long enough.

3. Equipment shutoff valve is not fully open.

4. Thermocouple connection is loose at control valve.

5. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot ame to go out. This problem could be caused by one or both of the following:

A) Low gas pressure B) Dirty or partially clogged

ODS/pilot

6. Thermocouple damaged.

7. Control valve damaged.

1. Burner orice is clogged.

2. Burner orice diameter is too small.

3. Inlet gas pressure is too low.

1. Manifold pressure is too low.

2. Burner orice is clogged.

1. Burner orice is clogged or damaged.

2. Burner is damaged.

3. Gas regulator is damaged.

1. Not enough air.

2. Gas regulator is defective.

3. Inlet gas pressure is too low.

1. Foreign matter between control valve and burner.

2. Gas leak. (See Warning Statement at top of page 23).

1. Press in control knob fully.

2. After ODS/pilot lights, keep control knob pressed in 30 seconds.

3. Fully open equipment shutoff valve.

4. Hand tighten until snug, and then tighten 1/4 turn more.

5. A) Contact local natural or propane/LP gas company

B) Clean ODS/pilot (see

Care and Maintenance, page 21) or replace ODS/ pilot assembly

6. Replace thermocouple.

7. Contact customer service.

1. Clean burner orifice (see Care and Maintenance, page 21) or replace burner orice.

2. Replace burner orice.

3. Contact local gas supplier.

1. Contact local gas supplier.

2. Clean burner (see Care and Maintenance, page 21) or replace burner orice.

1. Clean burner orifice (see Care and Maintenance, page 21) or replace burner orice.

2. Contact dealer or customer service.

3. Replace gas regulator.

1. Check burner for dirt and debris. If found, clean burner (see Care and Maintenance, page 21).

2. Replace gas regulator.

3. Contact local gas supplier.

1. Take apart gas tubing and remove foreign matter.

2. Locate and correct all leaks (see Checking Gas Connec- tions, page 16).

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200014-01A24

TROUBLESHOOTING

Problem Possible Cause Corrective Action

Slight smoke or odor during initial operation

Heater produces a whistling noise when burner is lit..0

Heater produces a clicking/ticking noise just after burner is lit or shut off.

White powder residue forming within burner box or on adjacent walls or furniture

1. Residues from manufacturing process.

1. Turning control knob to high (5) position when burner is cold.

2. Air in gas line.

3. Air passageways on heater are blocked.

4. Dirty or partially clogged burner orice.

1. Metal is expanding while heating or contracting while cooling.

1. When heated, the vapors from furniture polish, wax, carpet cleaners, etc., turn into white powder residue.

1. Problem will stop after a few hours of operation.

1. Turn control knob to low (1) position and let warm up for a minute.

2. Operate burner until air is removed from line. Have gas line checked by local gas supplier.

3 Observe minimum installa-

tion clearances (Figure 4, page 10)

4 Clean burner (see Care and

Maintenance, page 21) or replace burner orice.

1. This is common with most heaters. If noise is excessive, contact qualied service technician.

1. Turn heater off when using furniture polish, wax, carpet cleaner or similar products.

Heater produces unwanted odors.

Heater shuts off in use (ODS operates).

Gas odor exists even when control knob is in OFF position.

Moisture/condensation noticed on windows.

1. Heater is burning vapors from paint, hair spray, glues, etc. See IMPORTANT statement, page 23.

2. Gas leak. See Warning State- ment at the top of page 23.

3 Low fuel supply.

1. Not enough fresh air is available.

2. Low line pressure.

3. ODS/pilot is partially clogged.

1. Gas leak. See Warning Statement at top of page 23.

2. Control valve is defective.

1. Not enough combustion/ ventilation air.

1. Ventilate room. Stop using odor causing products while heater is running.

2. Locate and correct all leaks (see Checking Gas Connec- tions, page 16).

3. Rell supply tank (Propane/ LP models).

1. Open window and/or door for ventilation.

2. Contact local gas supplier.

3. Clean ODS/pilot (see Care and Maintenance, page 21).

1. Locate and correct all leaks (see Checking Gas Connec- tions, page 16).

2. Contact customer service.

1. Refer to Air for Combus- tion and Ventilation requirements, page 7.

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25200014-01A

PARTS

MODEL FBD28T

4

6

5

21

3

6

10

11

7

8

9

5

23

22

19

18

9

7

15

8

20

2

17

1

13

16

14

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200014-01A26

PARTS

MODEL FBD28T

This list contains replaceable parts for your heater. When ordering replacement parts, follow the instructions listed under Replacement Parts on page 28 of this manual.

ITEM PART # DESCRIPTION QTY

1 SIT545-230 T-Stat Valve 1

2 RV83FI-4/9 Regulator 1

3 FBB28D01-C Burner Assembly 1

4 NDD0308-400 ODS 1

5 FBB28D06-B ODS Inlet Tube Assembly 1

6 FBB28D07-B ODS Inlet Tube Assembly 1

7 FBB28D05-B ODS Outlet Tube Assembly 1

8 FBB28D03-B Inlet Tube Assembly 1

9 FBB28D04-B Outlet Tube Assembly 1

10 YDF06-FBD28T Fuel Selection Device Assembly 1

11 FB28D04-B Hood 1

12 FB28D500-C Logs Set 1

13 FB28D501-C Log 1 1

14 BL037-02-B Log 2 1

15 BL038-02-B Log 3 1

16 BL041-02 Log 4 1

17 FB28D505-C Log 5 1

18 FB28D07-B Screen 1

19 FB28D415-B Lower Front Access Door 1

20 PF120820 Regulator Plug 2

21 ML073-04 Ignitor Cable 1

22 PIMSC1-01 Piezo Ignitor 1

23 MDL304B Selector Valve Knob 1

PART AVAILABLE - NOT SHOWN

FBD28T650B Hardware Package 1

ML064-01 Small Package Bag 1

PCAM-012 AAA Battery 1

GB/T845-4.2*9.5F Self Tapping Screw 1

FB28D20 Hex Wrench 1

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27200014-01A

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

PARTS UNDER WARRANTY

Contact authorized dealers of this product. If they can’t supply original replacement parts, call Customer Service toll free at 1-866-573-6074 for referral information.

When calling Customer Service or your dealer, have ready:

• Your name

• Your address

• Model and serial number of your heater

• How heater was malfunctioning

• Type of gas used (Propane/LP or Natural gas/NG)

• Purchase date

Usually, we will ask you to return the defective part to the factory

PARTS NOT UNDER WARRANTY

Contact authorized dealers of this product. If they can’t supply original replacement part(s) call Customer Service toll free at 1-866-573-6074 for referral information.

When calling Customer Service have ready:

• Model number of your heater

• The replacement part number

ACCESSORIES

Purchase these heater accessories from your local dealer. If they can not supply these accessories, contact ProCom Heating, Inc. at 1-866-573-6074 for information.

EQUIPMENT SHUTOFF VALVE

For all models. Equipment shutoff valve with 1/8" NPT tap.

OPTIONAL FAN KIT

Optional fan kit part FIB100. The fan has 3 settings ON/OFF/Auto.

www.usaprocom.com

200014-01A28

SERVICE HINTS

When Gas Pressure Is Too Low

• pilot will not stay lit

• burners will have delayed ignition

• replace will not produce specied heat

• propane/LP gas supply might be low (propane/LP units only) You may feel your gas pressure is too low. If so, contact your local gas supplier.

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact ProCom Heating, Inc. at 1-866-573-6074.

When calling, please have your model and serial numbers of your heater ready.

www.usaprocom.com

29200014-01A

NOTES

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www.usaprocom.com

200014-01A30

NOTES

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www.usaprocom.com

31200014-01A

WARRANTY

KEEP THIS WARRANTY

Model _______________________________

Serial No. ____________________________

Date Purchased _______________________

Keep receipt for warranty verication.

REGISTER YOUR PRODUCT AT WWW.USAPROCOM.COM

IMPORTANT: We urge you to register your product within 10 days of date of installation, complete

with entire serial number which can be found on the rating plate. Please ll out the warranty information above for your personal records. Retain this manual for future reference.

Always specify model and serial numbers when communicating with customer service.

We reserve the right to amend these specications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.

LIMITED WARRANTY

ProCom Heating, Inc. warrants this product to be free from defects in materials and components for TWO (2) years from the date of rst purchase, provided that the product has been properly installed by a qualied installer in accordance with all local codes and instructions furnished with the unit, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty, the Bill of Sale or cancelled check must be presented.

RESPONSIBILITY OF OWNER

This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition. Warranty part(s) MUST be obtained through ProCom Heating, Inc. who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualied installer in accordance with all local codes and instructions furnished with the unit.

WHAT IS NOT COVERED

This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.

TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT, THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES. INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO (2) YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE. PROCOM HEATING, INC.'S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND PROCOM HEATING, INC. SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT. INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of accidental or consequential damages, the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.

This warranty gives you specic legal right, and you may also have other rights that vary from state to state.

ProCom Heating, Inc. Bowling Green, KY 42101 www.usaprocom.com 1-866-573-0674

200014-01 Rev. A 06/13