Procom BN28TYLA-W, BL28TYLA-W, BN28TYLA-C, BL28TYLA-C, BL28TYLA-O Owner's Operation And Installation Manual

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Page 1
1
VENT-FREE GAS FIREPLACE SYSTEM
WARNING: If the information in this
manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT T O DO IF YOU SMELL GAS
Do not try to light any appliance.Do not touch any electrical switch; do not
use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
BN28TYLA-W BL28TYLA-W BN28TYLA-C BL28TYLA-C BN28TYLA-O BL28TYLA-O
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or addi­tional information consult a qualified installer, service agency, or gas supplier.
This appliance may be installed in an aftermarket*, permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
Safety Information Warnings.................................2
Air for Combustion and Ventilation......................4
Installation................................................................6
Operating heater.....................................................1 1
Cleaning&Maintenance........................................12
T rouble Shooting...................................................13
Specifications.........................................................15
Replacement .........................................................16
Parts List..................................................................20
Logs installation instruction.................................21
Mantel installation instructions............................22
Assembling anchor...............................................27
Installer: Please leave these instructions with the consumer.
Consumer: Please retain these instructions for future use.
WA TER VAPOR: A BY -PRODUCT OF UNVENTED ROOM HEA TERS
Water vapor is a by-product of gas combustion.An unvented room heater produces approximately one(1) ounce (30ml) of water for every 1,000 BTU’s(.3KW’s) of gas input per hour. Refer to page 3.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen)from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air For Combus­tion and Ventilation section on page 4 of this manual.
CINTINENTAL APPLIANCE INC
5 Musick
Irvine
CA 92618
4600 Highlands parkway S.E
SUITE # D/E
Smyrna, GA 30080
TOLL FREE NUMBER: 1-877-886-5989
OWNER’S OPERATION AND INSTALLATION MANUAL
Table of Contents
Page 2
2
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
SAFETY INFORMATION WARNINGS
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning:
Early signs of carbon monoxide poisoning resemble the flu with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air immediately! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart, or lung disease, anemia, those under the influence of alcohol, and those at high altitudes. Propane/LP Gas: Propane/Lp gas is odorless. An odor-making agent is added to Propane/Lp gas. The odor helps you detect a Propane/Lp gas leak. However, the odor added to Propane/Lp gas can fade. Propane/Lp gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to
this fireplace or its controls can be dangerous.
WARNING: Do not allow fans to
blow directly into the heater. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
Do not place clothing or other flammable material on or near the appliance. Never place any objects in the fireplace.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
WARNING: Do not use a blower
insert, heat exchanger insert, or other accessory not approved for use with this heater.
Heater becomes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
Carefully supervise young children when they are in the room with fireplace.
You must operate this heater with the heater screen in place. Make sure heater screen is in place before running heater.
Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place Propane/Lp supply tank(s) inside
any
structure. Locate Propane/Lp supply tank(s) outdoors.
3. If you smell gas
Shut off gas supply.
Do not try to light any appliance.Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas
supplier, call the fire department.
4. This heater shall not be installed in a bedroom or bathroom.
5. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater.
6. Do not add extra logs or ornaments
such as pine cones, vermiculite, or
rock wool.Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of heater. After servicing, always replace screen before operating heater.
7. You must operate this heater with
the heater screen in place. Make sure heater screen is in place before running heater.
8. This heater is designed to be
smokeless. If logs ever appear to smoke, turn off heater and call a qualified service person. Note: During initial operation, slight smoking could occur due to log curing and heater burning manufacturing residues.
9. To prevent the creation of soot,
follow the instructions in
Cleaning
and Maintenance(page 12).
10.Before using furniture polish, wax,
carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
11.This heater needs fresh air
ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See
Air for Combustion
and Ventilation,
pages 4 through 5.
If heater keeps shutting off, see
Troubleshooting
, pages 13
through 14.
12. Do not run heater:
Where flammable liquids or vapors are used or stored. Under dusty conditions.
13.Do not use this heater to cook
food or burn paper or other objects.
14. Do not use this heater if any part
has been under water. lmmedia­ tely call a qualified service techni­ cian to inspect the room heater and to replace any part of the con­ trol system, and any gas control, which has been under water.
Page 3
3
SAFETY INFORMATION
Continued
15. Turn off and unplug heater and let cool before servicing. Only a
qualified service person should service and repair heater.
16. Operating heater above elevations of 4,500 feet could cause pilot outage.
17. Do not operate heater if any log is broken. Do not operate heater if any log is chipped (dime-sized or larger).
18. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
LOCAL CODES
lnstall and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSZ 223.1, also known as NFPA 54*.
UNPACKING
1. Remove top inner pack.
2. Tilt carton so that stove is upright.
3. Remove protective side packaging.
4. Slide stove out of carton.
5. Remove protective plastic wrap.
6. Remove screen by lifting and then pulling forward.
7. Remove log set by cutting plastic ties.
8. Carefully unwrap log.
9. Check for any shipping damage. If stove or log is damaged, promptly inform dealer where you bought stove.
PRODUCT FEATURES SAFETY PILOT
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
PRODUCT IDENTIFICATION
Figure1- Vent Free LP/NG Gas Stove
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas cmbustin. An unvented room heater produces approximately one(1) ounce (30ml) of water for every 1,000 BTU’s(.3KW’s)of gas input per hour. Unvented room heaters are recommended as supplemental heater(a room). Rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not creat a problem. In most applications,the water vapor enhances the low humidity atmosphere experienced during cold weather.The following steps will help insure that water vapor does not become a problem.
1.Be sure the heater is a sized properly for the application, including ample combustion air and circulation air.
2.If high humidity is experienced,dehumidifier may be used to help lower the water vapor content of the air.
3.Do not use an unvented room heater as the primary heat source.
*Available from: American National Standards lnstitute, lnc. 1430 Broadway
New York, NY 10018 National Fire Protection Association, lnc.
Batterymarch Park
Quincy. MA 02269 This heater is designed for vent-free operation. State and local codes in some areas prohibit the use of vent-free heaters.
State of Massachusetts: The
installation must be made by a li­censed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natu­ral gas-fired supplemental room heat­ers shall provide to each purchaser a
copy of 527 CMR 30 upon sale of the unit. In the state of Massachusetts, unvented propane or nature gas-fired space heaters shall be prohibited in bedrooms and bathrooms.
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4
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not
be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from
National Fuel Gas Code, NFPA 54/ ANSZ 223.1,Section 5.3
,
Air for
Combustion and Ventilation
. All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 6 will help you classify your space and provide adequate ventilation.
Confined and Unconfined Space
The National Fuel Gas Code, ANS Z223.1
defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m
3
per kw) of the aggregate input rating of all appliances installed in that space and an unconfining space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m
3
per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.
* Adjoining rooms are communicating only if there are doorless passage­ways or ventilation grills between them.
Unusually Tight Construction
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
×
width×height).
Length
×
Width×Height= cu.ft. (volume of space)
Example:
Space size 20ft. (length)×16ft.(width)×8ft. (ceiling height)=2560cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
(volume of space)÷50 cu. ft.=(Maximum Btu/Hr the space can support)
Example:
2560 cu. ft. (volume of space)÷50 cu.ft.=51.2 or 51,200(maximum Btu/Hr the space can support)
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is defined as construction where: a) walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder
with a rating of one perm (6
×10
-11
kg
per pa-sec-m
2
) or less with
openings gasketed or sealed
and
b) weather stripping has been added
on windows that can be opened and doors
and
c) caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings. If your home meets all of the three criteria above, you must provide additional fresh air. See
Ventilation Air
From Outdoors (page 5)
. If your home does not meet all of the three criteria above, proceed to
Determining Fresh-Air Flow For Heater Location (below).
Page 5
5
WARNING: Rework worksheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater Btu/Hr Gas water heater*
Btu/Hr
Gas furnace
Btu/Hr
Vented gas heater
Btu/Hr
Gas heater logs
Btu/Hr
Other gas appliances* +
Btu/Hr
Total =
Btu/Hr *Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support) Btu/Hr (actual amount of Btu/Hr used)
Example
: 51,200 Btu/Hr(maximum the space can support) 56,000 Btu/Hr(actual amount of Btu/Hr used) The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms.
See Ventilation Air From
Inside Building (below)
.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors
(below).
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
Figure 2 -Ventilation Air from Inside Building
Example: Gas water heater 30,000 Btu/Hr Vent-free heater
+ 26,000 Btu/Hr
Total = 56,000 Btu/Hr
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the
National Fuel Gas Code, ANS Z223.1, Section 5.3
or applicable local codes.
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12
" of the ceiling and one within 12" of the floor
on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the
National Fuel Gas Code. NFPA 54/ANS Z223.1, Sec­tion 5.3, Air for Combustion and Ventilation
for re-
quired size of ventilation grills or ducts.
Ventilation Air From lnside Building
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12
" of the ceiling and one within 12" of the floor. Connect
these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code, NFPA 54/ANS
Z223.1, Section 5.3, Air for Combustion and Ventilation
for required size of ventilation grills or ducts.
IMPORTANT:
Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 3 -Ventilation Air from Outdoors
Page 6
6
NOTICE: This heater is in­tended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system's circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
INSTALLATION
WARNING: A qualified service person must install heater. Follow all local codes.
WARNING: Never install the heater
in a bedroom or bathroomin a recreational vehicle
where curtains, furniture, clothing,
or other flammable objects are less than 42 inches from the front, top, or sides of the heater
in high traffic areas in windy or drafty areas
WARNING: Maintain the mini­mum clearances. If you can, pro­vide greater clearances from floor, ceiling, and adjoining side and back walls.
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 4 through 5.
CHECK GAS TYPE
Use only the type of gas indicated on the plate. If your gas supply can not meet that requirement, do not install heater. Call the dealer where you pur­chased heater, for the proper type of heater.
Figure 4 -Minimum Clearance to Wall and Ceiling
CLEARANCES TO COMBUSTIBLES (Vent-Free Operation Only)
Carefully follow the instructions below. This fireplace is a freestanding unit designed to set directly on the floor.
IMPORTANT:
You must maintain minimum wall and ceiling clearances during installation. The minimum clearances are shown in Figure 4. Measure from outermost point of stove top.
Minimum Wall and Ceiling Clearances
(see Figure 4) A. Clearances from outermost point
of stove top to any combustible side wall should not be less than 12 inches.
B. Clearances from the stove top to
the ceiling should not be less than 48 inches.
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7
CONNECTING TO GAS SUPPLY
WARNING: A qualified service person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect heater directly to the gas supply. This heater requires an external regulator (not supplied). lnstall the external regu­lator between the heater and gas supply.
INSTALLA TION ITEMS NEEDED
Before installing heater, make sure you have the items listed below.
piping (check local codes) sealant (resistant to propane/LP gas) equipment shutoff valve* test gauge connection** sediment trap tee joint pipe wrench Flexible Gas hose(check local code)
* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories.
Figure 5 -Gas Regulator Location and Gas Line Access Into Stove Cabinet
Figure 6 -External Regulator With Vent Pointing Down
Figure 7 -Gas Connection
The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 1 1 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. lnstall external regulator with the vent pointing down as shown in Figure 6. Pointing the vent down protects it from freezing rain or sleet.
* Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See
Accessories
.
** Minimum inlet pressure for purpose of input adjustment.
NG Models: 5” to 10.5” W.C. Gas supplier provide external regulator for natural gas
INSTALLATION
Continued
WARNING: Never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Front View
CAUTION: Only use a new black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check you local
codes. Use pipe of 1/2
" diameter or
greater to allow proper volume gas to heater. If pipe is too small, undue loss of pressure will occur.
Installation must include an equip­ment shutoff valve, union, and plugged 1/8
" NPT tap. Locate NPT
tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 7).
IMPORTANT
: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance. Apply pipe joint seal­ant lightly to male threads.This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION: Use pipe joint sealant that is resistant to gas (PROPANE or NG).
We recommend that you install a sediment trap in a supply line as shown in Figure 7. Locate sediment trap where it is within reach for cleaning. Install in the piping system between fuel supply and heater. Locate sedi­ment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not in­stalled or is installed incorrectly, heater may not run properly.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting into gas piping and/or fittings.
Propane/LP
Supply Tank
Purchase
Page 8
8
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks immediately.
CAUTION: Make sure external regulator has been installed be­tween gas supply and heater. See guidelines under
Connecting to Gas
Supply
(page 7).
Figure 8 -Equipment Shutoff Valve
Pressure Testing Gas Supply Piping System
Test Pressures In Excess Of 1/2 PSIG(3.5kPa)
1. Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either using compressed air or opening gas supply tank valve.
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks immediately.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
Pressure Testing Heater Gas Connections
1. Open equipment shutoff valve (see Figure 8).
Figure 9 -Checking Gas Joints
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks immediately.
INSTALLATION
Continued
2. Open gas supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to control valve (Figure 9). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks immediately.
6. Light heater (see
Operating
Heater
, page 11).Check all other
internal joints for leaks.
7. Turn off heater (see
To Turn Off
Gas to Appliance
, page 11).
Test Pressures Equal To or Less Than 1/2 PSIG(3.5 kPa)
1. Close equipment shutoff valve (see Figure 8).
2. Pressurize supply piping system by either using compressed air or opening gas supply tank valve.
3. Check all joints from gas meter to equipment shutoff valve(see Figure 9). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
4. Correct all leaks immediately.
Page 9
9
Installing Blower Accessory
ACCESSORY PF06-YJLF-F
Tools required: Phillips screwdriver
1. Put the stove temporarily down on its back panel, making the knock-out hole point to you. Route the power cord and four ends of power cord to the rectan­gular knock-out hole on the back panel.
2. Remove the bracket of control housing with a Phillips head screwdriver (see Picture 1).
3. Assemble the two black screws used on the bracket on the controlling hous­ing of the blower (See Picture 2).
4. Assemble the control housing on the back panel with the two screws previ­ously removed (see Picture 3).
5. Reset the stove on its pedestal vertically. Attach one rubber bushing provided in blower kit into the hole on the right side of the rectangular knock­out hole on the back panel (see Picture 4-a).
6. Route four strand wire through the hole with the rubber bushing attached and let them out the back panel. Route the power cord directly through the rectan­gular knock-out hole.
7. From back of heater remove the knock­out center panel with two brackets at the four sides with a Phillips head
screwdriver (See Picture 5).
8. Attach the two brackets to blower housing using four white screws provided in blower kit (2 for each bracket)(see Picture 6). Tighten screws securely. Then guide the green grounding means wire and downlead of motor through the rub­ber capped hole.
9. Then guide the four strand wire of downleads through the jacket hole. Connect the two yellow leads and the temperature control switch on the temperature controlled bracket together. Secure the temperature bracket on the reflect panel of fire­box using two self-tapping screws (see Picture 7).
10. Using the screws previously removed, mount blower assembly to stove by re­attaching the knock-out center panel to rear panel. Draw the four strand cable backward so as to expose the three black, green, white lines on the four strand cable at the back of rear panel. Be sure not to drop the temperature controlled wire off the reflect panel. Connect the green grounding means wire and four strand cable together. Connect the two black motor downlead respectively and remaining two black and white wires together by the same means (see Picture 8). (Note: The
three wires must be connected at the rear panel)
11. Using the thread that previously bound the electrical wire to clean up and pack the outside connec­tion wire of the hole.
12. Check to make sure that the power cord is completely clear of blower
NOTICE: Shut off gas heater during blower installation.
17. Using Auto/O/Man switch. Turn blower on and check for operation. Turn on Auto/O/Man switch to the desired position. Man position will remain con­stantly on. Auto position will be controlled by the thermostat on fan blower unit. To stop the operation, turn the unit switch to the O position.
18. All remaining parts from blower kit may be discarded.
WARNING: ELECTRICAL GROUNDING INSTRUCTIONS: This
appliance is equipped with a three­prong (grounding) plugs for your pro­tection against shock hazard and should be plugged directly into a prop-
erly grounded three-prong receptacle.
Picture 2 - Attaching Bracket to Speed Control Housing
Picture 1 - Removing Bracket
Picture 3 - Installing Blower Control Housing
Picture 4 - Installing Bushing
Picture 5 - Removing Stove Knock-out Panel
wheel and there are no foreign ob­jects in blower wheel.
13. Do not let the wires touch the re­flector of the firebox.
14. Use screws provided in blower kit to assemble the plate which as­sembled with strain relief bushing and power cord on the knockout center panel.
15. Peel off the black paper and stick the supplied wiring diagram decal on the back panel (as shown in Picture 8).
16. Plug power cord into a convenient 3-prong grouned wall receptacle near the stove.
Page 10
10
Installing Blower Accessory
Blower Accessory Model PF06-YJLF-F
Page 11
11
WARNING: Failure to position the parts in accordance with these diagrams may result in property damage or personal injury.
CAUTION: After installation and periodically thereafter, check to ensure that no flame comes in contact with any log. With the heater set to High, check to see if flames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contacting logs will create soot.
Figure 10 -Installing Log Set (Top View)
Figure 1 1 -Control Knob and Ignitor Button Location
INSTALLATION
Continued
INSTALLING LOGS
IMPORTANT
: Make sure log does not
cover any burner ports (see Figure 10).
Also, see
log placing instructions
,
pages 21
OPERATING HEATER
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which
must be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
LIGHTING INSTRUCTIONS
1. STOP! Read the
safety
information
, page 2, column 1.
2. Make sure equipment shutoff valve is fully open.
3. Turn control knob clockwise to the OFF position.
4. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the
safety information
, page 2, column 1. If you don't smell gas, go to the next step.
5. Turn control knob counterclockwise to the PILOT position. Press
in control knob for five (5) seconds (see Figure 11). Note: You may be running this
heater for the first time after hooking up to gas supply. If so, the control knob may need to be pressed in for 30 seconds or less. This will allow air to bleed from the gas system.
WHAT TO DO IF YOU SMELL GAS SEE WARNING on Page 2 for proper instructions. C. Use only your hand to push in or
turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualified service technician or gas supplier. Forced or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any
part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system, and any gas control, which has been under water.
6. With control knob pressed in, press and release ignitor button. This will light pilot. The pilot is attached to the front burner. If needed, keep pressing ignitor button until pilot lights. Note: If pilot does not stay lit, contact a qualified service person or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see
Manual
Lighting Procedure
(page 12).
7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
If control knob does not pop
out when released, contact a qualified service person or gas supplier for repairs. Note: If pilot goes out, repeat steps 3 through 7. This heater has a safety interlock system. Wait one (1) minute for system to reset before lighting pilot again.
8. Turn control knob counter­clockwise
to desired heating level. The burners should light. Set control knob to any heat level between HI and LO.
NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. An orange flame will also be present. Open a window to air out room. This will only last a few hours.
CAUTION: Do not try to adjust heating levels by using the equipment shutoff valve.
TO TURN OFF GAS
TO APPLIANCE
Shutting Off Heater
Turn control knob clockwise
to
the OFF position.
Shutting Off Burners Only (Pilot stays lit)
Turn control knob clockwise
to
the PILOT/IGN position.
Page 12
12
INSTALLATION
Continued
THERMOSTAT CONTROL OPERATION
The thermostat control knob can be set to any comfort level between HI and LO. The thermostat will gradually modulate the heat output and flame height from higher to lower settings, or pilot, in order to maintain the comfort level you select. The ideal comfort setting will vary by household depending upon the amount of space to be heated, the output of the central heating system, etc.
Note
: Selecting the Hi setting with the control knob will cause the burners to remain fully on, without modulating down in most cases.
MANUAL LIGHTING PROCEDURE
1. Follow steps 1 through 5 under
lighting instruction.
2. Depress control knob and light
pilot with match.
3. Keep control knob pressed in
for 30 seconds after lighting pilot. After 30 seconds, release control knob.
INSPECTING BURNERS
Check pilot flame pattern and burner flame patterns often.
PILOT FLAME PATTERN
Figure 13 shows a correct pilot flame pattern. Figure 14 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple.This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down. If pilot flame pattern is incorrect, as shown in Figure 14 Turn heater off (see TO TURN OFF GAS TO APPLIANCE, page 11) see
troubleshooting,
page 13
.
Figure 15 shows a correct burner flame pattern. Figure 16 shows an incorrect burner flame pattern. If burner flame is incorrect: Turn heater off (see TO TURN OFF GAS TO APPLIANCE, page 11)
see
troubleshooting,
page 13
.
BURNER FLAME PATTERN
Figure 16 -Incorrect Flame Pattern with Control Knob Set to High Flame
Figure 17 -Injector Holder On Outlet Burner Tube
WARNING: Turn off heater and
let cool before cleaning.
CAUTION: You must keep
control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
CLEANING AND MAINTENANCE
CLEANING ODS/IGNITOR AND BURNER
Clean with a vacuum cleaner.
CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
We recommend that you clean the unit every three months or after 2500 hours of operation. We also recommend that you keep the burner tube and pilot as­sembly clean and free of dust and dirt. To clean these parts we recom­mend using compressed air no greater than 30 PSI. You can use a vacuum cleaner in the blow position. If using compressed air in a can, please fol­low the directions on the can. If you don't follow directions on the can, you could damage the pilot assembly.
1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on injector holder for dust and dirt (see figure 17).
3. Blow air through the ports/slots and holes in the burner.
4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner, repeat steps 3 and 4.
Figure 12 -Pilot
Figure 13 -Correct Pilot Flame Pattern
Page 13
13
Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly (see Figure 18). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
CLEANING AND MAINTENANCE
Continued
Figure 18 -Pilot Air Inlet Hole
CABINET
Air Passageways
Use a vacuum cleaner or
pressurized air to clean.
Exterior
Use a soft cloth dampened with a
mild soap and water mixture. Wipe the cabinet to remove dust.
LOGS
If you remove logs for cleaning,
refer to
Installing Logs
(page 11)
to properly replace logs.
Replace logs if broken or chipped
(dime-sized or larger).
MAIN BURNER
Periodically inspect all burner flame holes with the heater running. All slotted burner flame holes should be open with yellow flame present. All round burner flame holes should be open with a small blue flame present. Some burner flame holes may become blocked by debris or rust, with no flame present. If so, turn off heater and let cool. Either remove blockage or replace burner. Blocked burner flame holes will create soot.
TROUBLESHOOTING
Note
: All troubleshooting items
are listed in order of operation.
WARNING: Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/pilot unit.
When ignitor button is pressed in there is a spark at ODS/pilot, but no ignition.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
1. Gas supply turned off or equipment shutoff valve closed.
2. Control knob not fully pressed in while in PILOT position.
3. Air in gas lines when installed.
4. ODS/pilot is clogged.
5. Gas regulator setting is not correct.
6. Control knob not in PILOT position.
7. Depleted gas supply.
1. Turn on gas supply or open equipment shutoff valve.
2. Fully press in control knob while pressing ignitor button.
3. Continue holding down control knob. Repeat igniting operation until air is removed.
4. Clean ODS/pilot (see
Cleaning and
Maintenance,
page 12) or replace
ODS/pilot assembly.
5. Contact local propane/LP gas
company.
6. Replace gas regulator turn control knob to pilot position.
7. Replace gas regulator.
Page 14
14
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
ODS/pilot lights but flame goes out when control knob is released.
1. Control knob not fully pressed in.
2. Control knob not pressed in long enough.
3. Equipment shutoff valve not fully open.
4. Thermocouple connection loose at control valve.
5.Pilot flame not touching thermocouple which allows thermocouple to cool. This causes pilot flame to go out. This problem could be caused by one, or both, of the following: A) Low gas pressure. B) Dirty or partially clogged ODS/ pilot.
6. Thermocouple damaged.
7. Control valve damaged.
1. Press in control knob fully.
2. After ODS/pilot lights, keep
control knob pressed in 30 seconds.
3. Fully open equipment shutoff valve.
4. Hand tighten until snug, then
tighten 1/4 turn more.
5. A) Contact local propane/LP gas company.
B) Clean ODS/pilot (see Cleaning
and Maintenance, page 12 ) or replace ODS/pilot assembly.
6. Replace thermocouple.
7. Replace control valve.
Burner does not light after ODS/pilot is lit.
1. Burner orifice clogged.
2. Inlet gas pressure is too low.
3. Burner orifice diameter is too small.
4. Thermocouple leads disconnected or improperly connected.
1. Clean burner (see
Cleaning and
Maintenance
, page 12) or replace
burner orifice.
2. Contact local propane/LP gas company.
3. Replace burner orifice.
4. Reconnect leads (see wiring diagram).
Delayed ignition burner. 1. Manifold pressure is too low.
2. Burner orifice clogged.
1. Contact local gas company.
2. Clean burner (see
Cleaning and
Maintenance,
page 12).
Burner backfiring during combustion. 1. Damaged burner.
2. Gas regulator defective.
1. Clean burner orifice (see
Clean
-ing and Maintenance
, page 12).
2. Replace gas regulator.
Slight smoke or odor during initial operation.
1. Residue from manufacturing processes.
2. Not enough air.
3. Gas regulator defective.
1. Problem will stop after a few hours
of operation.
2. Check burner for dirt and debris.
If found, clean burner (see
Clean-
ing and Maintenance
, page 12).
3. Replace gas regulator.
Dark residue on logs or inside of fireplace.
1. Improper log placement.
2. Air holes at burner inlet are blocked.
3. Burner flame holes are blocked.
1. Properly locate logs (see
Installing
Logs
, page 11).
2. Clean out air holes at burner inlet.
Periodically repeat as needed.
3. Remove blockage or replace burner.
Heater produces a clicking/ticking noise just after burner is lit or shut off.
1. Metal expanding while heating or contracting while cooling.
1. This is common with most heaters.
If noise is excessive, contact qualified service person.
TROUBLESHOOTING
Continued
Page 15
15
SPECIFICATIONS
Btu(Variable) Gas Type LP Gas Natural Gas Ignition Piezo Piezo Manifold Pressure 8"W.C. 3"W.C. Inlet Gas Pressure (In. of water)* Maximum 14" 10.5" Minimum 11" 5" Dimensions, Inches (H×W×D) Heater 36 1/4”×45 1/2”×12 3/16” 36 1/4”×45 1/2”×12 3/16” Carton 42”×48 9/16”×13 7/16” 42”×48 9/16”×13 7/16” Weight, lbs Stove 101 101 Shipping 120 120 *For purposes of input adjustment
BL28TYLA-W BL28TYLA-C BL28TYLA-O
BN28TYLA-W BN28TYLA-C BN28TYLA-O
Page 16
16
REPLACEMENT PARTS NOTE: Use only original replacement
parts. This will protect your warranty coverage for parts replaced under warranty.
P ARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can't supply original replacement part(s), call PRO-COM’s toll free number at (1-877-886-5989) for referral information. When calling PRO-COM or your dealer, have ready:
Your nameYour addressModel and serial numbers
of your heater
How heater was malfunctioningType of gas used (propane/LP or
NG)
Purchase dateWarranty card Usually, we will ask you
to return the defective part to the factory.
P ARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s) call PRO-COM’s toll free number at (1-877-886-5989) for referral information. When calling PRO-COM, have ready
Model number of your heaterThe replacement part number
REPLACEMENT P ARTS
ACCESSORIES
Purchase these heater accessories from your local dealer. If they can not supply these accessories, call PRO­COM’s toll free number at (1-877­886-5989)for referral information. You can also write to the address listed on the front page of this manual.
EQUIPMENT SHUTOFF V ALVE
Equipment shutoff valve with 1/8" NPT tap. This part is not currently avail­able from PRO-COM.
FLEXIBLE GAS HOSE
Flexible gas hose is used for connecting the heater to gas supply. The flexible gas hose must be CSA approved.
Page 17
17
ILLUSTRATED PARTS BREAKDOWN
BN28TYLA-W BL28TYLA-W BN28TYLA-C BL28TYLA-C BN28TYLA-O BL28TYLA-O
Page 18
18
YEK
.ON
.ONTRAPNOITPIRCSED
YTQ
GNPL
1
4X004X3071DN)GN(0103SDO1 4X004X8081DN)PL(0103SDO1
2Z5-0716tuN5M22
3
1B520-82YBN)GN(renruB1 1B061-82YBN)PL(renruB1
4
10-320LB)GN(rotcejnI1 10-420LB)PL(rotcejnI1
500023BBylbmessAebuTteltuO11
6
3-1F18VRN)GN("3IF18VRrotalugeR1
8-1F18VRN)PL("8IF18VRrotalugeR1 700013BBylbmessAebuTtelnI11 810-510LBtekcarBevlaVTATS-T11 920-380LMrotingI11
01
812-545TIS5450360evlaVlortnoCtatsomrehTTIS1
002-545TIS5450360evlaVlortnoCtatsomrehTTIS1
1100033BBylbmessAebuTtelnISDO1
1
NWOHSTON----ELBALIAVASTRAP 10-920LSetalPgninraW11 10-030LSetalPsnoitcurtsnIgnithgiL11
PARTS LIST
BN28TYLA-W BL28TYLA-W BN28TYLA-C BL28TYLA-C BN28TYLA-O BL28TYLA-O
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under
Replacement Parts
on page 16
of this manual.
BN28TYLA-W BN28TYLA-C BN28TYLA-O refer to NG column BL28TYLA-W BL28TYLA-C BL28TYLA-O refer to LP column
Page 19
19
ILLUSTRATED PARTS BREAKDOWN
BN28TYLA-W BL28TYLA-W BN28TYLA-C BL28TYLA-C BN28TYLA-O BL28TYLA-O
Page 20
20
PARTS LIST
BN28TYLA-W BL28TYLA-W BN28TYLA-C BL28TYLA-C BN28TYLA-O BL28TYLA-O
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under
Replacement Parts
on page 16
of this manual.
YEK
.ON
.ONTRAPNOITPIRCSED
YTQ
ETIHWYRREHCKAO
1A-WOR82BUWroloCletnaM1
A-COR82BUCroloCletnaM1
A-OOR82BUOroloCletnaM1 2C10-210LBmirTreppU1 3C10-310LBmirTediS1+1
410-710LBmirTiTydoB11
20-710LBmirTssarBydoB1
5W-92-820BUWroloCesaB1
C-92-820BUCroloCesaB1
O-92-820BUOroloCesaB1 610-610LBlenaPtnuoMrewolB111 710-500LStekcarBrewolB222 810-210LBydoB111 910-700LBroolFxoberiF111
0110-510LBtekcarBevlaVtatsomrehT111 11B10-940LBgeLletnaM1+11+11+1 2110-340LSbonKrooD111 3110-010LBrooD111 4110-110LBegniHrooD111 5110-900LBrevuoLrewoL111 6110-300LBrevuoL)diM(reppU1+11+11+1 7110-200LBrevuoLpoT111 8110-600LBrotcelfeRediS1+11+11+1 9110-500LBrotcelfeRreppU111 0210-410LBmirTssarB111 1200092BBneercShseM111
BN28TYLA-W BL28TYLA-W refer to WHITE column BN28TYLA-C BL28TYLA-C refer to CHERRY column
BN28TYLA-O BL28TYLA-O refer to OAK column
Page 21
21
LOGS INSTALLATION INSTRUCTIONS
FIG(1)
FIG(2)
STEP 1: Install the log 1on the angle iron. See FIG(2).
STEP 2:Install the log 2 on the right rear iron. See FIG(3).
STEP 3:Install the log 3 on the front angle. See FIG(4).
FIG(3) FIG(4)
STEP 4:Insert the pinhole on the upper part on the left side of log 1. Place the lower part of log 4 on the flat roof at the left side of log 3. See FIG(5).
STEP 5:Insert the pinhole on the upper part of log 5 in the pin on the log 2.oPlace the lower part of log 5 on the flat roof at the left side of log . See FIG(6).
FIG(5)
FIG(6)
1. All logs. See FIG(1).
Page 22
22
Mantel Installation Instructions
Page 23
23
Assemble the Base
1. Set top base panel on the ground, with the surface marked 1 upward. Set connectors in four screwed holes in the top base panel ( Note: Be sure to fasten the connectors tightly)­See FIG (a).
FIG (a)
2. Piece together the left base panel marked 2 that has two holes with the top base panel. Note: Insert the connectors on the left part of top base panel in the corresponding holes of left base
panel-see FIG (b). Then screw down the connectors using Philips screwdriver, see FIG (c).
3. Piece together the right base panel marked 3 that has two holes with the top base panel. Note: Insert the connectors on the right part of top base panel in the corresponding holes of right base
panel-see FIG (d). Then screw down the connectors using Philips screwdriver, see FIG (e).
FIG (b)
FIG (c)
FIG (d)
FIG (e)
Connector
Connector
Fastener
Connector
Fastener
Page 24
24
4. Set top base panel on the ground, with the surface marked 1 upward. Set connectors in seven screwed holes in the top base panel (Note: Be sure to fasten the connectors tightly), See FIG (f).
5. Piece together the assembled structure and front base panel marked 4. Note: Insert the connectors on the front base panel in the seven corresponding holes of assembled struc­ture-see FIG (g). Then screw down the connectors using Philips screwdriver, see FIG (h).
Assemble Base to Mantel
Push base finished in step 5 to mantel to complete the whole installation procedure, see FIG(i).
FIG (f)
Connector
Fastener
FIG (g)
FIG (h)
FIG (i)
Connector
Base
Page 25
25
Installation Instructions of Mantel and Fireplace
Note: The fireplace is quite big and heavy. For your safety, at least two people are needed to install the fireplace to avert tilting.
Install fireplace in the desired position. Install two brackets at the fixed place with six 5×35 self-tapping screws and anchors as shown in FIG (1), assembling the anchors see page
27.T ear the dust-proof plastic film off regulator . Connect one end of hose metal fitting (provide with fireplace) to regulator and the other end to the relevant valve of inlet tube (the connec­tion means of metal hose, heater and inlet tube are mentioned in heater instructions). Then fit mantel and fireplace and make sure the angle iron on mantel back should insert in the bracket on wall, see FIG (2).
FIG (1)
775 (301/2”)
Page 26
26
Install base Push base to mantel and ensure the rear part of the base fits with the col­umn face closely, see FIG (3).
FIG (2)
FIG (3)
Page 27
27
ASSEMBLING ANCHOR
1. To ensure the assembling position of anchor per FIG (1), use the hole of anchor to mark the
position of screw on the wall and then move the anchor away.
2. Attaching to Wall Stud Method For attaching bracket to wall studs
a. Drill holes at marked locations using 9/64" drill bit. b. Place bracket onto wall. Line up last hole on each end of bracket with holes drilled in
wall.
c. Insert mounting screws through bracket and into wall studs. d. Tighten screws until bracket is firmly fastened to wall studs.
Attaching to Wall Anchor Method
For attaching bracket to hollow walls (wall areas between studs) or solid walls (concrete or masonry)
a. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or
masonry), drill at least 1" deep. b. Fold wall anchor as shown in Figure 4 below. c. Insert wall anchor (wings first) into hole. Tap anchor directly into the wall. d. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to pop open
anchor wings (see Figure 5).
e. Place bracket onto wall. Line up last hole on each end of bracket with wall
anchors.
f. Insert mounting screws through bracket and into wall anchors. g. Tighten screws until bracket is firmly fastened to wall.
IMPORTANT: Do not hammer key! For thick walls (over 1/2" thick) or solid
wall,do not pop open.
Figure 4 - Folding Anchor
Figure 5 - Popping Open An-
chor Wing For Thin Walls
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