Process Technology T-DE20 Instruction Manual

Specifications .................................................................. 1
DE20 / T-DE20 Instruction Manual
TABLE OF CONTEN
TS
DE20 / T-DE20 Digital Temperature
General Description ............................................................................ 2
Installation Procedure ......................................................................... 2
Overtemperature Protection .............................................................. 3
Set Point & Features ........................................................................... 4
Alarm Feature ...................................................................................... 4
Error Conditions ................................................................................... 4
Error Messages ................................................................................... 4
Power and Relay Wiring .................................................................... 5
Calibration ............................................................................................. 6
2 Wire RTD Sensor Calibration ........................................................ 6
Resistance Signal Calibration ........................................................... 7
3 Wire RTD Calibration ...................................................................... 7
Thermocouple Calibration ................................................................. 8
Voltage Signal Calibration .................................................................. 8
Current Input Calibration ................................................................. 10
Frequency Signal Calibration ......................................................... 10
Configuration (Setup) ....................................................................... 11
Main Menu Summary...................................................................... 11
Sensor Type (U1) ............................................................................. 12
Signal Offset (U2) ............................................................................. 12
Signal Filter Setting (U4) .................................................................. 12
Set Point Dead Band (U5) .............................................................. 13
Display Stabilizer (U8) ...................................................................... 13
Set Point Limit (L) .............................................................................. 13
Heating or Cooling Switch (F2) ...................................................... 13
Alarm On/Off Switch (F3) ................................................................ 14
Unit Display Enable (F4) ................................................................. 14
Temperature Units Conversion (F5) ............................................. 14
Sensor DIP Switch Settings ........................................................... 14
Electrical Noise and Interference ................................................... 15
Illustration of a Typical Heater
Installation in a Process Tank ......................................................... 15
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DE20 Specifications
Standard Input
2 wire1000 ohm RTD TCR (alpha),
0.00385 ohm/ohm/°C
RTD Self Heating Coefficient: 5° C/w in 0.2 m/s water; 200° C/w in 1 m/s air measurement current, 0.1 to 0.2 mA
Input Range
-40°F (-40°C) to 1000°F (538°C) °F or °C field selectable
Set Point Range
Selectable throughout the input range
Sensor Break or Short Protection
De-energize control output (No sensor short protection with Thermocouple sensor)
Accuracy
± 0.25% span, ± 1 digit
Enclosure
Type 12, IP54 Face suitable for panel mounting
(#20 ga. through 1/4 thick panels)
Display
4 digit, (1/2" nominal), LED display screen
Control Function
ON/OFF Electromechanical Relays
Control Outputs
SP1 Set Point
(reverse acting) SPDT 20A resistive@240 VAC max 1HP@240 VAC max, 1/2 HP@120VAC
ON/OFF Differential
Field adjustable 1° (F or C) to 99°
Memory
Nonvolatile
Supply Voltage
Operating Conditions
• Indoor Use Only
20°F (-7°C) to 130°F (54°C)
• Max Altitude: 3000m
• Max Relative Humidity: 80%
• Pollution Degree 2
• Installation Category II
Input Options
RTD 2 & 3-wire 100 ohm 0.00385 ohm/ohm/ºC or
0.00392 ohm/ohm/ºC
Thermocouples - (types J, K, T, R) NIST Monograph 175, revision ITS-90 (Obsolete)
Current 4-20mA DC
Voltage (1-10 VDC)
Frequency (0-200 Hz, counts/second), +/- 6 VDC p to p (up to 30VDC peak with Sw2 ON)
100V to 240V +/- 10% VAC, 50-60 Hz, 13VA
M-33-01-05-3/19/18 1 DE20/T-DE20 Manual
Equipment protected throughout by Double Insulation or Reinforced Insulation.
General Descriptio
Avoid damaging circuitry. Remove rear cover be­fore removing knockouts with a hammer/punch.
Évitez d'endommager les composants du DE20. Enlevez le panneau arrière avant d'enlever le plastique pour faire des trous avec un marteau ou un poinçon.
Retaining collar
Retaining collar screws
The DE20 digital temperature control is a micropro­cessor based device that operates one relay. The relay’s contact state is indicated as SET POINT on the front panel.
The temperature sensor (i.e. RTD or thermocouple) sends a signal to the DE20 controller. The DE20 com­pares this signal to a value, determined by the operator and set in the control’s memory for the SET POINT. In the heating mode if the sensor signal is lower than the set point value, the DE20 energizes the relay and its isolated contacts close.
The DE20 is also equipped with an “ALARM CONDITION” feature. This feature is activated by
using the “F3” parameter (described on page 13). The DE20 enters an “ALARM CONDITION” any time the sensor signal has exceeded the ALARM SET POINT. Under this condition, the DE20 de-energizes the relay and the letters “AAA” flash on the LED display.
n
Installation Procedure
Suitable for indoor use only. Unpack and inspect the controller for damage upon receipt. Any shipping damage claims must be made through the freight carrier that delivered the controller. Remove the rear cover and inspect the controller for internal damage.
Remove the panel retaining collar by insert­ing a flat head
screwdriver under the collar on alternating
sides while sliding the collar back.
Cut a 1/8 DIN finished opening: 1.750" x 3.625" (44 mm x 92 mm) in the panel where the DE20 is to be mounted.
. Remove the rear
cover. Select from the four (4) knockouts on the rear cover that which offers the most con­venient routing
for external wir­ing. Remove the knockouts before reattaching the rear cover or inserting the control in the panel.
M-33-01-05- 3/19/18
Insert the DE20 through the pre­pared opening and slide the retaining collar over the case from the rear of the panel. After hand tightening the collar, tighten the two (2) collar screws to en­sure a secure fit.
Install a suitable liquid tight conduit fitting through the knockout opening following manufacturer’s instruc­tions and install field wiring. Using the wiring diagram
2 DE20/T-DE20 Manual
supplied with the controller, install the required input
Overtemperature protection is necessary in any system where a fault condition could pro­duce a fire or any other hazardous condition. Operation without thorough safety precautions can result in equipment failure, property dam­age and personal injury.
La protection de surchauffe est nécessaire dans n'importe quel système où une condition fausse avec résultat d'une temperature haute pourrait produire une incendie ou autre condi­tion dangereuse. L'opération sans les précau­tions complètes de sécurité pourrait mener à la défaillance de l'equipement, l'endommagement de la propriété, ou des blessures.
and output wires. Use National Electric Code and local codes for determining wire sizing, insulation, terminations, etc.
The factory supplied 1000 ohm RTD sensor can be extended using standard electrical hookup wire (22 awg or larger). The effect of additional 22 awg sensor wire length on control calibration is approximately 1ºF for every 65 feet.
Note:
This does not apply to MUST use specific ing the sensor wire length. Use of incorrect exten­sion wire can cause hazardous operating
thermocouple wire when
THERMOCOUPLES.
extend-
conditions.
You
Overtemperature Protection
Component failure (sensors, relays, temperature con­troller, etc.) in a temperature controlled process can result in damage to the product, heater over tempera­ture, and the possibility of a fire.
To safeguard against these events, install over tem­perature protection. This will interrupt the heater power supply in the event of low solution level.
Process Technology heaters include a thermal device (Protector 1, 2, or 3) on the heater to monitor the heat­er’s surface temperature. When wired properly, these devices cut the power to the heater in low solution level conditions. In addition to thermal protection, Process Technology requires the use of liquid level controls to monitor the solution level and shut off the heaters prior to an overtemperature condition occurring.
Ensure you read and adhere to all Over-temperature protector installation instructions and warnings.
Overtemperature Protection Device with Low Level
Cutoff Sample Wiring Diagram
(your wiring may differ)
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3 DE20/T-DE20 Manual
Set Point and Features
Control Set Point
The set point value will be displayed whenever the “SET” key is pressed. This value can be changed by the following procedure:
Note: The units displayed, ºC, ºF, Hz, volts, mA or ohms are established during the setup of the con­troller. See F2 set point relay from reverse to direct acting.
Press both the “SET” key and the decrease keys simultaneously and hold for 3 seconds. When re­leased the set point value and a decimal point will appear, release both keys. Wait approximately one second, then using the decrease “” key or increase ” key, adjust the display to your new value. De­press the “SET” key to enter your new value.
Note: If the “SET” key is not pressed within 5 sec- onds, the new will revert to its previous setting.
The controller will automatically return to the operat­ing mode and display the current temperature.
instructions
value
will be lo
on page 12 for changing
st and the set
poin
t value
Alarm Feature
Note: This is not a safety device.
The Alarm feature, which is enabled using the F3 set-ting during setup (see page 13), allows the user to establish a set point above which the control will enter into an alarm condition. This set point should be higher than the set point setting on the control. During the alarm condition the control relay will de-energize the set point relay and flash AAA on the display. After enabling this feature, you may view and adjust the ALARM SET POINT” on the display. The alarm set point value will be displayed and can be adjusted by pressing the “SET” key and the increase key simultaneously and holding them for approximately three seconds. The alarm set point value will appear as a flashing display.
Note: If the “SETkey is not pressed within 5 sec-
onds, the new
value will revert to its previous setting.
To change the “ALARM increase or decrease keys while the display is flashing. Press the “SET” key to enter your new value. If you wish to accept the current value, press the “SET” key.
value
will be lo
SET POINT”,
st and the set
press the
poin
t
Error C
Sensor values that are out of range will generate an error display. For Celsius: <-40ºC or >+538ºC. For Fahrenheit: <-40ºF or >+1000ºF. In the event of an improperly connected RTD sensor or thermocouple, or if the control reads an “open” circuit, the message “HHH is displayed and the con­trol de-energizes the control relay. In the event the RTD sensor “shorts”, the message UUU” is displayed and the control de-energizes the control relay.
Note:
Thermocouple “shorts measurement point to be created. This will lead to false
readings
and
ondition
dangerous operating
s
cause a
new
junction/
conditions.
Error Messages
If the calibration and setup information stored within the memory becomes corrupt or erased, the control will switch to its default calibration/configuration set­tings. The display will flash the letter c on the left side when default values are activated. The physical size and position of the letter c will define the exact nature of the problem.
Note: Shorted thermocouples will not result in an error condition. Instead, incorrect readings will be displayed.
A small “c in the upper left-hand corner indicates the control is relying on default (factory set) calibration values. This happens when the control is new and has not yet been calibrated (setup). A small c” in the lower left-hand corner indicates the control is relying on default configuration values. This is a rare condition, but may occur if the control has been calibrated for use with a two-wire RTD sensor but the configuration parameters have not been changed from their default values. Changing any of the configuration or set point variables will turn off this indication. A large C on the left side of the display indicates the control is using the default values for the configuration and the calibration. This can occur in a new control that has never been calibrated or configured, or in a control wherein the memory has been erased.
The controller will automatically return to the operat­ing mode and display the current temperature.
M-33-01-05 - 3/19/18
4 DE20/T-DE20 Manual
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