Procentec ProfiHub A5, Profihub B5 User Manual

ProfiHub A5/B5 User Manual

User Manual

ProfiHub A5/B5

5 Channel DP Spur and Repeater component

5 Isolated Channels. Transparent for all PROFIBUS DP protocols.

RS 485 specifications for each channel. Max. 12 Mbps. Max. 31 devices per channel. Max. 1200 m spur line length.

No limit in serial placement. No address required. Integrated termination facilities. Configurable grounding system.

IP 65 classification (ProfiHub A5). IP 20 classification (ProfiHub B5).

PROCENTEC Klopperman 16 2292 JD WATERINGEN The Netherlands

Tel.: +31-(0)174-671800 Fax: +31-(0)174-671801 Email: info@procentec.com Web: www.procentec.com

ProfiHub A5/B5 User Manual

Safety Guidelines

This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger:



documentation or the correct functioning of the product.

Warning

This device and its components may only be used for the applications described in this manual and only in connection with devices or components that comply with PROFIBUS and an RS 485 interface. This product can only function correctly and safely if it is transported, stored, set up, installed, operated and maintained as recommended.

Qualified Technicians

Only qualified technicians should be allowed to install and work with this equipment. Qualified technicians are defined as persons who are authorized to commission, to ground, to tag circuits and systems in accordance with established safety practices and standards. It is recommended that the technicians carry a Certified PROFIBUS Installer or Certified PROFIBUS Engineer certificate.

Disclaimer of Liability

We have checked the contents of this manual as much as possible. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the content in this manual is reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the publisher.

Draws your attention to important information on handling the product, a particular part of the

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ProfiHub A5/B5 User Manual

Important Information

Purpose of the Manual

This manual explains how to put the ProfiHub A5 and ProfiHub B5 into operation.

Recycling and Disposal

The parts of the ProfiHub can be recycled. For further information about environment-friendly recycling and the procedure for disposing your old equipment, please contact:

PROCENTEC Klopperman 16 2292 JD WATERINGEN The Netherlands

Tel.: +31-(0)174-671800 Fax: +31-(0)174-671801 Email: info@procentec.com

Document Updates

You can obtain constantly updated information on PROCENTEC products on the Internet at www.procentec.com You can also contact PROCENTEC Customer Support:

- by phone at +31-(0)174-671800

- by fax at +31-(0)174-671801

- by email at support@procentec.com

ProfiHub A5/B5 User Manual

Contents

1 Product Description ...................................................................................................................... 5

1.1 Product Features .................................................................................................................... 6

1.2 Application areas .................................................................................................................... 7

1.3 Additional Benefits ................................................................................................................. 7

1.4 Channel Structure .................................................................................................................. 8

1.5 Grounding System ................................................................................................................. 8

1.6 Cable lengths for PROFIBUS DP........................................................................................... 9

1.7 Cable types for PROFIBUS DP............................................................................................ 10

1.8 Status Display ...................................................................................................................... 11

1.9 Comparison table ................................................................................................................. 12

2 Installation Instructions ProfiHub A5 ....................................................................................... 26

2.1 Location ................................................................................................................................ 26

2.2 Position ................................................................................................................................. 26

2.3 Mounting ............................................................................................................................... 26

2.4 Power Supply ....................................................................................................................... 27

2.5 Backbone ............................................................................................................................. 28

2.6 Spur Segments..................................................................................................................... 29

2.7 Termination .......................................................................................................................... 30

2.8 Baudrate switch .................................................................................................................... 31

3 Installation Instructions ProfiHub B5 ....................................................................................... 32

3.1 Location ................................................................................................................................ 32

3.2 Position ................................................................................................................................. 32

3.3 Mounting ............................................................................................................................... 32

3.4 Power Supply ....................................................................................................................... 32

3.5 Backbone ............................................................................................................................. 33

3.6 Spur Segments..................................................................................................................... 34

3.7 Termination .......................................................................................................................... 35

3.8 Baudrate switch .................................................................................................................... 36

4 Technical Data ProfiHub A5 ....................................................................................................... 37

5 Technical Data ProfiHub B5 ....................................................................................................... 39

6 Sales offices and Distributors ................................................................................................... 41

7 Order codes ................................................................................................................................. 41

8 Glossary ....................................................................................................................................... 47

9 Certificates .................................................................................................................................. 50

10 Revision History .......................................................................................................................... 53

11 Next version ................................................................................................................................ 54

12 Notes ............................................................................................................................................ 55

Fig. 1 - ProfiHub A5 (IP65)

Fig. 2 - ProfiHub B5 (IP20)

ProfiHub A5/B5 User Manual

1 Product Description

ProfiHub A5 and B5 are advanced, flexible and robust network components for PROFIBUS DP installations, to implement long multi-device spur lines and backbone structures with star/tree segments.

PROFIBUS DP is a high speed communication bus that has to comply with strict rules concerning spur lines, because of possible reflections that could lead to communication disturbances. If spur lines or star segments are required, costly investments in repeaters have to be done.

Innovative components for such applications are the ProfiHub A5 and B5. These are perfect economic solutions to implement reliable spur lines in high speed DP networks. They have the functionality of 5 galvanic isolated transparent repeaters. This allows network structures with extended spur lines that individually can handle a maximum of 31 devices and a length equal to the main bus. The ProfiHub A5 and B5 refresh a

received message on one Channel and transfer it to all the other Channels (chicken foot topology).

Because the ProfiHub A5 and B5 create isolated segments, the devices can now be removed and added during operation. Also electrical bus problems and EMC disturbances in a spur do not spread to the other segments. The intelligent logic and isolation circuits of the ProfiHubs do not change the bit width. This means the ProfiHubs do not have limitations in serial placement. The logic also detects the transmission speed automatically.

To assist the installation work, termination is integrated and can be switched on/off. The grounding concept is also selectable: direct or capacitive grounding. The ProfiHubs are powered by a 10 to 32 DC Voltage (110/230V AC versions are also available). For troubleshooting, maintenance and commissioning the ProfiHubs are equipped with a display on the outside, which indicate the status of each Channel (Data and Error).

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Fig. 3 - Long spur lines to instruments and the possibility to remove/insert them during operation. Short circuit protection on each spur line is automatically provided.

1.1 Product Features

 5 Galvanic isolated channels (repeater

segments).

 Transparent for all PROFIBUS DP

protocols.

 DP - RS 485 specifications for each

channel.

 9,6 Kbps to 12 Mbps.  31 devices per channel.  1200 m spur line length (depends on

transmission speed).

 No limit in serial placement or cascading of

ProfiHubs.

ProfiHub A5/B5 User Manual

 No address required.  Integrated termination facilities (switches).  Configurable grounding system (direct or capacitive).  IP 65 classification (ProfiHub A5).  IP 20 classification (ProfiHub B5).

Fig. 4 - Because of the isolation and intelligence the ProfiHub provides, it can be used as a barrier for electrically sensitive segments. This keeps the backbone and other

ProfiHub A5/B5 User Manual

1.2 Application areas

 Dynamic spur lines to actuators, flow meters and pH analyzers.  Removable drives and motors.  Pull/Plug motor control centers (drawers).  Roof mounted devices in tank farms.  Dirty and humid environments.  Barrier for non galvanic isolated equipment.  Large star/tree structured networks.  Outdoor applications with device and cable stress (ProfiHub A5).

1.3 Additional Benefits

 Hot slave insertion and removal during operation.  Short circuit protection on each Channel.  Compact and robust construction.  Status and error display (per Channel).  Suitable for all DP cables.  Conveniently arranged networks.  Easy extendable installations.  Standard glands can be replaced with M12 (ProfiHub A5).  On-board DB9 female connector for maintenance activities (ProfiHub A5).  Cost Savings.

Fig. 5 - Channel structure

ProfiHub A5/B5 User Manual

1.4 Channel Structure

Every Channel is electrically isolated and internally connected to the transparent intelligent backbone. The termination is switchable and powered by the ProfiHub. The shielding of the PROFIBUS cable can be directly grounded or indirectly grounded (see the next paragraph).

1.5 Grounding System

The ProfiHubs can be grounded by 3 methods:

1) Direct grounding

2) Indirect grounding (through a capacitor)

3) Combination of direct and indirect. In most cases it is recommended always to use Direct Grounding with the power supply and the

shielding of the PROFIBUS cables. If you do not want to ground all or some cables to the common ground, the cable shielding should be connected to pin ‘I’. A capacitor with a parallel high value resistor will separate the 2 potentials (Fig. 5). If by accident on 1 channel the Direct Grounding is connected with the Indirect Grounding, the Direct Grounding “wins”.

Fig. 6 - Cable lengths for PROFIBUS DP

ProfiHub A5/B5 User Manual

1.6 Cable lengths for PROFIBUS DP

The cables on the Channels and the Main-Channel should comply with the PROFIBUS DP cable specifications for RS 485 (Fig. 6).

Parameter

Value

Wires

2 (twisted) Impedance

135 .. 165 Ohm at 3 to 20 MHz Capacity

< 30 pF/m Loop resistance

< 110 Ohm/km Wire diameter

> 0.64 mm Wire area

> 0.32 mm2

FRNC cable

Shipboard cable

Festoon cable

Flexible cable

Food cable

Robust cable

Trailing cable

Hybrid cable

Fig. 8 - Cables with different protection sheaths.

Fig. 7 - PROFIBUS DP cable specifications

ProfiHub A5/B5 User Manual

1.7 Cable types for PROFIBUS DP

The cable type should comply with the PROFIBUS DP cable specifications for RS 485 (Fig. 7).

The ProfiHub A5 can handle cables based on multiple protection sheaths with a diameter between 6 to 12 mm (Fig. 8).

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OFF

Blinking

POWER

 Power is not

switched on or an

internal failure.

 Power supply not

stable or an internal

failure.

 Power supply OK.

Main READY

 Power is not

switched on or an internal failure.

 Trying to detect the

transmission speed, but has not locked it yet.

 The transmission

speed has been detected.

Main RX-OK

 No communication

detected on the MainChannel.

 1 or more devices

communicating on the Main-Channel.

 1 or more devices

communicating on the Main-Channel.

Main ERROR

 No problem has

been detected.

 Problem in the

cabling has been detected (Main Channel).

 Problem in the

cabling has been detected (Main Channel).

Channel RX-OK

 There is no

communication detected (on this Channel).

 1 or more devices

communicating (on this Channel).

 1 or more devices

communicating (on this Channel).

Channel ERROR

 No problem has

been detected.

 Problem in the

cabling has been detected (on this Channel).

 Problem in the

cabling has been detected (on this Channel).

1.8 Status Display

The Status Display on the ProfiHubs is very useful for diagnostics.

ProfiHub A5/B5 User Manual

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ProfiHub A5

ProfiHub B5

Area

IP 65

IP 20

Housing

Plastic

Metal

Mounting

Corner screws

DIN-rail

Weight

800 g

650 g

Dimensions

213 x 210 x 95 mm

167 x 111 x 32 mm

PROFIBUS connectors

Screw terminals (inside) Glands (outside)

Screw terminals and DB9 connectors

Alternative connectors

Glands can be replaced with M12 connectors (see chapter 0

2 Sales offices and

Distributors

HEADQUARTERS PROCENTEC T: +31-(0)174-671800

Klopperman 16 F: +31-(0)174-671801 2292 JD WATERINGEN E: in fo@procentec.com Netherlands I: www.procentec.com

ARGENTINA eFALCOM T: +54 237 46 31 151

Alcorta 2411 F: +54 237 46 31 150 B1744 - Moreno E: s antiago.falcomer@efalcom.com Buenos Aires I: www.efalcom.com.ar Argentina

AUSTRALIA IS Systems Pty Limited T: +61 2 4964 8548

14 Laverick Ave., F: +61 2 4964 8877 Tomago E: fr itz.woller@issystems.com.au NSW, Australia, 2322 I: www.issystems.com.au

Pentair Flow Control Pacific T: +61 2 4448 0466 1 Percival Road F: +61 2 4423 3232 Smithfield E: s haree.hazell@pentair.com.au NSW, Australia, 2164 I: www.profibuscentre.com.au

BELGIUM and LUXEMBOURG

1.9 Comparison table

ProfiHub A5/B5 User Manual

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Bintz Technics N.V. T: +32 2 720 49 16 Brixtonlaan 23 F: +32 2 720 37 50 B-1930 Zaventem E: bl oemen@bintz.be Belgium I: www.bintz.be

BRAZIL Westcon Instrument. Indl Ltda T: +55 11 5561-7488

Rual Alvaro Rodrigues, 257 F: +55 11 5093-2592 São Paulo – SP E: p aolo@wii.com.br Brazil - CEP 04582-000 I: www.wii.com.br

CANADA Streamline Process Management Inc. T: +1 403 225 1986

#3, 4351 – 104 Ave SE F: +1 587 585 2828 Calgary, Alberta T2C 5C6 E: a dmin@streamlinepm.com Canada I: www.streamlinepm.com

CHILE RP Ingenieria Limitada T: +56-(0)41-2469350

Tucapel 92 oficina 52 F: +56-(0)41-2522592 Concepción E: r odrigopinto@rpingenieria.cl Chile I: www.rpingenieria.cl

CHINA PROCENTEC Beijing T: +86(10)84766911 or 84787311

Room E-1115 WangJingYuan YouLeHui F: +86(10)84766722 ChaoYang E: in fo@procentec.net Beijing I: www.procentec.net China

CZECH REPUBLIC FOXON s.r.o. T: +420 484 845 555

Polní 367 F: +420 484 845 556 460 01 Liberec 12 E: f oxon@foxon.cz Czech Republic I: www.foxon.cz

DENMARK ProSaiCon T: +45 70 20 52 01

Jernbanegade 23B F: +45 70 20 52 02 DK 4000 Roskilde E: h fj@prosaicon.dk Denmark I: www.prosaicon.dk

EGYPT Mas Trading T: +2 02 2524 2842

37, 105 Street F: +2 02 2524 2843 Al-Etihad Square E: a ya.elshafei@masautomation.com Egypt I: www.masautomation.com

ESTONIA

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ProfiHub A5/B5 User Manual

Saksa Automaatika OU T: +372 605 2526 Peterburi Tee 49 F: +372 605 2524 Tailinn E: in fo@saksa-automaatika.ee EE-11415 Estonia I: www.saksa-automaatika.ee

FINLAND Hantekno Oy T: +358 40 8222 014

Kalliotie 2 E: in fo@hantekno.com 04360 Tuusula I: www.hantekno.fi Finland

FRANCE AGILiCOM T: +33 247 76 10 20

Bâtiment B F: +33 247 37 95 54 1, rue de la Briaudière E: jy .bois@agilicom.fr Z.A. La Châtaigneraie I: www.agilicom.fr 37510 BALLAN-MIRE France

GERMANY PROCENTEC GmbH T: +49-(0)721 831 663-0

Benzstrasse 15 F: +49-(0)721 831 663-29 D-76185 Karlsruhe E: in fo@procentec.de Germany I: www.procentec.de

INDIA UL Engineering Services & Software Pvt Ltd T: +91-202 696 0050

Nirman Classic, F: +91-202 696 2079 Katraj-Kondhwa Road, E: di leep.miskin@ulepl.com Katraj, Pune-411046 I: www.ulepl.com India

IRELAND PROFIBUS Ireland T: +353-61-202107 or +35361240240

Automation Research Centre F: +353-61-202582 University of Limerick E: in fo@profibus.ie National Technology Park, Plassey I: www.profibus.ie Limerick Ireland

ISRAEL Instrumetrics Industrial Control T: +972-9-8357090

8 Hamlacha St. F: +972-9-8350619 New Industrial Zone E: in fo@instrumetrics-ic.co.il Netanya, 42170 I: www.inst-ic.co.il Israel

ITALY PROCENTEC Italy T: +39 030 200 8610

Via Branze n. 43/45 F: +39 030 238 0059 25123 Brescia E: w

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ProfiHub A5/B5 User Manual

ww.procentec.it Italy

W: w ww.procentec.it

Genoa FIELDBUS Competence Centre Srl T: +39 010 86 02 580 Via Greto di Cornigliano, 6R/38 F: +39 010 65 63 233 16152 Genova E: p rocentec@gfcc.it Italy

W: w ww.gfcc.it

JAPAN TJ Group T: +81-3-6450-3739

C/O Japanese PROFIBUS Organisation F: +81-3-6450-3739 West World Building 4F E: in fo@profibus.jp 3-1-6 Higashi-Gotanda, Shinagawa-ku, Tokyo, 141-0022 Japan

KOREA Hi-PRO Tech. Co., Ltd. T: +82 82-31-216-2640

#2802, U-Tower, 1029 F: +82 82-31-216-2644 Youngduk-dong, Giheung-gu E: c hays@hiprotech.co.kr Yongin-Si, Kyunggi-do, I: www.profibus.co.kr 446-908 Korea

LEBANON Industrial Technologies S.A.L. (ITEC) T: +961 1 491161

Point Center, Boulevard Fouad Chehab F: +961 1 491162 Sin El Fil E: s ales@iteclb.com Beirut I: www.iteclb.com Lebanon

MEXICO Grid Connect Inc. T: +1 530-219-2565 (Spanish)

E: t omf@gridconnect.com I: www.gridconnect.com

NETHERLANDS PROCENTEC B.V. T: +31 (0)174 671800

Klopperman 16 F: +31 (0)174 671 801 2292 JD Wateringen E: in fo@procentec.com Netherlands I: www.procentec.com

NORWAY AD Elektronikk AS T: +47 64 97 60 60

Boks 641 F: +47 64 97 60 70

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ProfiHub A5/B5 User Manual

N-1401 SKI E: k ai@ade.no Norway I: www.ade.no

PERU ControlWare T: +51 1637 3735

Jr. Los Silicios 5409 F: +51 1528 0454 Los Olivos - L39 E: in fo@controlware.com.pe Peru I: www.controlware.com.pe

POLAND INTEX Sp. z o.o. T: +48 32 230 75 16

ul. Portowa 4 F: +48 32 230 75 17 44-102 Gliwice E: in tex@intex.com.pl Poland I: www.intex.com.pl

ROMANIA S.C. SVT Electronics S.R.L. T: +40 365 809 305

Brǎila 7 F: +40 365 809 305 540331 Tg-Mure E: s ajgo.tibor@svt.ro Romania I: www.svt.ro

SAUDI ARABIA ASM Process Automation T: +966 2 691 2741

Al-Zahra Dist. – Attas st. F: +966 2 682 8943 cross section with helmy Kutby St. E: in fo@asmestablishment.com Villa no.25 I: www.asmestablishment.com Jeddah-21553 Saudi Arabia

SINGAPORE / SOUTH EAST ASIA Allegro Electronics T: +65 62878063

236 Serangoon Avenue 3 07-98 E: sales@allegro.com.sg Singapore 550236 I: www.allegro.com.sg

SLOVAKIA ControlSystem s.r.o. T: +421 486115900

Stúrova 4 F: +421 486111891 977 01 BREZNO E: ja n.snopko@controlsystem.sk Slovakia E: ja n.snopko@controlsystem.sk

SOUTH AFRICA IDX ONLINE CC T: +27(11) 548 9960

1 Weaver Street F: +27(11) 465-8890 Fourways E: s ales@idxonline.com Johannesburg I: www.idxonline.com

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ProfiHub A5/B5 User Manual

South Africa - 2191

SPAIN LOGITEK, S.A T: +34 93 588 6767

Ctra. de Sant Cugat, 63 Esc. B Planta 1ª E: x avier.cardena@logitek.es Rubí (BARCELONA), 08191 I: www.logitek.es

Spain

SWEDEN P&L Nordic AB T: +46 451 74 44 00

Box 252 F: +46 451 89 833 S-281 23 Hässleholm E: h ans.maunsbach@pol.se Sweden I: www.pol.se/profibus

SWITZERLAND Berner Fachhochschule T: +41 (0) 34 426 68 32

PROFIBUS Kompetenzzentrum F: +41 (0) 34 426 68 13

Jlcoweg 1 E:

max.felser@bfh.ch CH-3400 Burgdorf I: www.profitrace.ch Switzerland

TAIWAN Full Data Technology T: +886-2-87519941/9097

6F., No.200, Gangqian Rd. F: +886-2-87519533 Neihu District, Taipei City E: s ales@fulldata.com.tw 114, Taiwan I: www.fulldata.com.tw

TURKEY Emikon Otomasyon T: +90 216 420 8347

DES Sanayi sitesi 103 sokak F: +90 216 420 8348 B-7 blok No:16 Yukari Dudullu / Umraniye E: t olgaturunz@emikonotomasyon.com Istanbul 34776 I: www.emikonotomasyon.com Turkey

UNITED ARAB EMIRATES Synergy Controls T: +971 4 3262692

907, IT Plaza Silicon Oasis : F: +971 4 3262693 DubaiI E: s ales@synergycontrols.ae United Arab Emirates

UNITED KINGDOM and N. Ireland Verwer Training & Consultancy T: +44 (0)1625 871199

5 Barclay Road E: a ndy@verwertraining.com Poynton, Stockport I: www.verwertraining.com Cheshire SK12 1YY United Kingdom

Hi-Port Software T: +44 (0)8452 90 20 30

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ProfiHub A5/B5 User Manual

The Hub 2 Martin Close F: +44 (0)2392 552880 Lee-on-Solent E: s ales@hiport.co.uk Hampshire PO13 8LG I: www.hiport.co.uk United Kingdom

iTech T: +44 (0)1292 311 613 Unit 1 F: +44 (0)1292 311 578 Dukes Road E: s ales@itech-troon.co.uk Troon I: www.itech-troon.co.uk Ayrshire KA10 6QR United Kingdom

Parkelect Ltd. T: +44 2890 777743 84 Dargan Road F: +44 2890 777794 Belfast E: jg illan@parkelect.co.uk BT3 9JU I: www.parkelect.co.uk N. Ireland

UNITED STATES Grid Connect Inc. T: +1 630 245-1445

1630 W. Diehl Road F: +1 630 245-1717 Naperville, Illinois 60563 E: s ales@gridconnect.com USA I: www.gridconnect.com/procentec.html

VIETNAM Bavitech Corporation T: +84-8-3547 0976

42 Truong Son Street F: +84-8-3547 0977 Ward 2, Tan Binh District E: hai.hoang@bavitech.com Ho Chi Minh City I: www.bavitech.com Vietnam

For the up to date list of the Sales Offices and Distributors see www.procentec.com/company/distributors/.

Order codes)

Termination LEDs

Yes

Ground rail

Optional (see chapter 0

3 Sales offices and

Distributors

HEADQUARTERS PROCENTEC T: +31-(0)174-671800

Klopperman 16 F: +31-(0)174-671801 2292 JD WATERINGEN E: in fo@procentec.com

Yes

ProfiHub A5/B5 User Manual

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+ 41 hidden pages

Procentec ProfiHub A5, Profihub B5 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual