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TSZ-UNI

probst TSZ-UNI Operating Instructions Manual

53100338
V4
GB
Operating Instructions TSZ-UNI
Contents
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1 Contents
1 Contents .................................................................................................................................. 2
2 EC-Declaration of Conformity ...................................................................................................... 4
3 Safety...................................................................................................................................... 5
3.1 Safety symbols ........................................................................................................................ 5
3.2 Explanation of basic concepts .................................................................................................... 5
3.3 Definition skilled worker / specialist ............................................................................................ 5
3.4 Safety Marking ........................................................................................................................ 6
3.5 Personal safety requirements .................................................................................................... 7
3.1 Protective equipment .............................................................................................................. 7
3.2 Accident prevention ................................................................................................................. 7
3.3 Function Control ...................................................................................................................... 7
3.3.1 General ................................................................................................................................ 7
3.4 Safety procedures .................................................................................................................... 8
3.4.1 General ................................................................................................................................ 8
3.5 Hydraulic excavator and other lifting equipments ......................................................................... 8
4 General .................................................................................................................................... 9
4.1 Authorized use ........................................................................................................................ 9
4.2 Survey and construction .......................................................................................................... 11
1.1 Technical Data ...................................................................................................................... 11
5 Installation ............................................................................................................................. 12
1.2 Mechanical connection ........................................................................................................... 12
5.1.1 Suspension lug....................................................................................................................... 12
5.1.2 Load hook and chains ........................................................................................................... 12
6 Adjustments ........................................................................................................................... 12
6.1 Adjustment - gripping range .................................................................................................... 12
6.1.1 Accessories – height adjustable support .................................................................................. 13
7 Operation .............................................................................................................................. 15
7.1 Operating for devices with automatic release ............................................................................ 15
7.2 Picture of the automatic release ............................................................................................... 15
7.3 Gripper change (steelfinger grippers TSZ-UNI-WB-SQ) ................................................................. 16
7.4 Handling with steelfinger grippers (WB-SQ) ............................................................................... 17
Operating Instructions TSZ-UNI
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8 Maintenance and care .............................................................................................................. 19
8.1 Maintenance ......................................................................................................................... 19
8.2 MECHNICAL .......................................................................................................................... 19
8.2.1 Additional with steelfinger grippers (WB-SQ) .......................................................................... 20
8.3 Trouble shooting .................................................................................................................... 20
8.4 Repairs ................................................................................................................................. 21
8.5 Safety procedures .................................................................................................................. 21
8.6 Hints to the identification plate .............................................................................................. 22
8.7 Hints to the renting/leasing of PROBST devices ....................................................................... 22
Operating Instructions TSZ-UNI
EC-Declaration of Conformity
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2 EC-Declaration of Conformity
EC-Declaration of conformity
Description: Type: Order-Nr.:
Concrete Step Handles TSZ-UNI 53100338
Manufacturer:
Probst GreiftechnikVerlegesysteme GmbH Gottlieb-Daimler-Strasse 6 D-71729 Erdmannhausen
info@probst.eu www.probst.eu
Complies with the following provisions applying to it
EC-machinery directive 2006/42/EG
Based on the following harmonized standards (in excerpts):
DIN EN ISO 12100
Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
DIN EN ISO 13857
Safety of machinery ― Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO
13857:2008)
DIN EN 349
Minimum distance to avoid squeezing any parts of the body (ISO 13854).
Authorized person for EC-dokumentation:
Name: J. Holderied Address: Probst GreiftechnikVerlegesysteme GmbH; Gottlieb-Daimler-Str. 6; D-71729 Erdmannhausen
Signature, informations to the subscriber:
Erdmannhausen, 14.01.2015..........................................................................
(M. Probst, Managing director)
Operating Instructions TSZ-UNI
Safety
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3 Safety
3.1 Safety symbols
Danger to life!
Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result.
Hazardous situation!
Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result.
Prohibition!
Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe injury, or damage to property will result.
3.2 Explanation of basic concepts
Gripping range:
● specify the minimum and maximum product measurements of the gripping good, which can
be gripped with this device.
Gripping good (s):
● is the product, which will be gripped or transported.
Opening width:
● consists of the gripping range and the measure to drive over the gripping good.
gripping range + measure to drive over the gripping good = opening width
Immersion depth:
● is the maximum gripping height of gripping goods, conditional of the height of the gripping
arms of the device.
Device:
● is the description for the gripping device.
Product dimensions:
● Are the dimensions of the gripping good (e.g. length, breadth, height
of the product).
Dead weight:
● is the own weight (without gripping good) of the device.
Load capacity:
● specify the maximum possible load of the device (lifting of gripping goods).
3.3 Definition skilled worker / specialist
Only skilled workers or specialists is it allowed to carry out the installation,- maintenance, - and repair work on these device!
Skilled workers or specialists must have for the following points (if it applies for these device), the necessary professional knowledge.
● for mechanic
● for hydraulics
● for pneumatics
● for electrics
Operating Instructions TSZ-UNI
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3.4 Safety Marking
PROHIBITION SIGN
Symbol
Meaning
Order-No.:
Size:
The transportation of non rectangular goods is not allowed!
2904.0213
2904.0212
2904.0211
30 mm 50 mm 80 mm
It is not allowed to be under hanging loads. Danger to life!
2904.0210
2904.0209
2904.0204
30 mm 50 mm 80 mm
Do not lift any components off-centre.
2904.0216
2904.0215
2904.0214
30 mm 50 mm 80 mm
WARNING SIGN
Symbol
Meaning
Order-No.:
Size:
Danger of squeezing the hands.
2904.0221
2904.0220
2904.0107
30 mm 50 mm 80 mm
REGULATORY SIGN
Symbol
Meaning
Order-No.:
Size:
Manual guiding is only allowed for machines with handles.
2904.0227
2904.0226
2904.0225
30 mm 50 mm 80 mm
Read operating instructions before operating.
2904.0366
2904.0365
30x57 mm 50x95 mm
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3.5 Personal safety requirements
● Each operator must have read and understood the operating instructions.
● Only qualified, authorized personal is allowed to operate the device and all devices which are connected
(lifting equipment).
● The manual guiding is only allowed for machines with handles.
3.1 Protective equipment
The protective equipment must consist, according to the safety regulations of the following parts:
● Protective clothing
● Safety gloves
● Safety shoes
3.2 Accident prevention
● The workplace has to be covered for unauthorized persons, especially children.
● Take care in case of thunderstorm!
● The workplace has to be sufficiently illuminated.
● Take care with handling wet, dirty and not solidified components.
● The working with the device in case of atmospheric editions under 3° C (37,5° F) is forbidden!
Because the goods could be fall down caused by dampness or freezing.
3.3 Function Control
3.3.1 General
● Before using the device check the functions and the working condition.
● Maintenance and lubrication are only permitted when device is shut down!
● Do not use the device, until all faults which can cause safety hazards are removed.
● If there are any cracks, splits or damaged parts on any parts of the device, immediately stop using it.
● The operating instructions must be available at the workplace every time.
● Do not remove the data-plates of the machine.
● Unrecognisable information signs must be replaced.
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3.4 Safety procedures
3.4.1 General
● The use of the device is only permitted in proximity to the ground. Do not swing it over peoples heads.
● The manual guiding of is only allowed for devices with handles.
● The operator is not allowed to leave the control unit as long as the device loaded with load. The load must
always be in the range of vision of the operator.
● While using the device is the stay of persons in the working area forbidden. Except it is indispensable. Caused
of the way of using the device, e.g. if the device must be leaded by hand.
● The jerky lifting and lowering of the device with and without load. e.g. caused through driving fast with the
support frame/lifting device over uneven grounds is forbidden. Because the gripping good could fall down. Unchecked movements of the device.
● While using the device be sure that there are no
persons in the working area. Danger to Life!
● Do not pull out stuck or tightened loads with the
device.
● Do not lift any components off-centre, because
that could fall down.
● The device should not be opened if the opening
path of the gripping arm is blocked by a resistance (e.g. other concrete blocks or the like)!
● Never exceed the carrying capacity and the
nominal width of the device.
● Never pull or drag loads sideways. Otherwise parts
of the device could be damaged. (see Fig. A )
Fig. A
3.5 Hydraulic excavator and other lifting equipments
● Hydraulic excavator and other lifting equipments have to be in good, safe working condition.
● Only authorized and qualified personnel is allowed to operate the excavator and other lifting equipments.
● The operator staff must have all the necessary qualifications.
● Never exceed the maximum capacity of the hydraulic excavator and other lifting equipments.
Operating Instructions TSZ-UNI
General
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4 General
4.1 Authorized use
The device (TSZ-uni) is specially designed for gripping, transporting and the following laying of gripping goods such as, steps, kerb stones, contact angle, L-stones, as well ashlar rocks (via the assembly of the accessories “steelfinger grippers WB-SQ”) in conjunction with a corresponding lifting device (e.g. excavator).
This device is series-produced equipped with the following elements:
suspension lug for the crane hook (lifting equipment operation) handles for the guidance of the device automatic release for the fully automatic switch over from „full“ to “empty” . exchangeable rubber bars (as gripping elements)
Accessories:
● steelfinger grippers WB-SQ (43101110) for movements of roughly-cut ashlar rocks .
● Height adjustable support (for gripping in batch operation)
● The device is only designed for the use specified in this documentation.
● Every other use is not authorized and is forbidden!
● All relevant safety regulations, corresponding legal regulations, especially regulations of the declaration of
conformity, and additional local health and safety regulations have to be observed.
Prior to every operation the user must ensure that:
● the equipment is suited to the intended operation, the functioning and the working condition of the
equipment is examined, and the loads are suitable to be handled.
Any doubts about instructions should be raised with the manufacturer prior to use.
ATTENTION: The use of this device is only permitted in proximity to the ground.
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