probst SPEEDY VS-140 User Manual

SPEEDY VS-140 Vacuum Hand Laying Device
VS-140-110
2
Order-No:
5270.0008
SPEEDY VS-140 Vacuum Hand Laying Device
VS-140-110
V2
Translation of original operating instructions
Contents VS-140-110 V2
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1 Contents
1 Contents ............................................................................................................................... 2
2 EC-Declaration of conformity............................................................................................... 4
3 Safety .................................................................................................................................... 6
3.1 Instructions for the Owner .............................................................................................. 6
3.2 Instructions for the Installation, Maintenance and Operating Personnel ....................... 6
3.3 Hazard Alert Symbols ...................................................................................................... 6
3.4 Installation Site Requirements ........................................................................................ 6
3.5 Intended Use ................................................................................................................... 7
3.6 Emissions ......................................................................................................................... 7
3.7 Special Hazards ................................................................................................................ 7
3.8 Workplaces ...................................................................................................................... 7
3.9 Instructions for the Operator .......................................................................................... 7
3.10 Equipment for Personal Protection ............................................................................. 7
3.11 Behaviour in Emergencies ............................................................................................ 7
3.12 Checking the Safety Devices ........................................................................................ 8
3.12.1 Checking the Vacuum Gauge .................................................................................... 8
3.12.2 Cleaning the air filter................................................................................................. 8
3.13 Safety Marking ............................................................................................................. 9
4 Technical Data ..................................................................................................................... 10
4.1 Dimensioned Drawing.....................................................................................................10
4.2 Technical Data ................................................................................................................. 11
5 Description .......................................................................................................................... 12
5.1 Components of the Lifting Device .................................................................................. 12
5.2 Controls ........................................................................................................................... 12
5.2.1 Push switch .............................................................................................................. 12
5.2.2 Operating lever ........................................................................................................ 12
5.3 Vacuum generator .......................................................................................................... 12
5.4 Suction pads.................................................................................................................... 12
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6 Installation ........................................................................................................................... 14
6.1 Preparing for use ............................................................................................................ 14
6.2 Switching off at the end of the day ................................................................................ 15
7 Operating............................................................................................................................. 16
7.1 Safety Instructions ..........................................................................................................16
7.2 Lifting, Transporting and Lowering Loads ...................................................................... 17
7.2.1 Lifting Loads ............................................................................................................ 17
7.2.2 Transporting Loads .................................................................................................. 17
7.2.3 Lowering Loads ....................................................................................................... 17
7.3 Handle height adjustment .............................................................................................. 17
8 Troubleshooting .................................................................................................................. 18
9 Maintenance ........................................................................................................................ 19
9.1 General ............................................................................................................................19
9.2 Maintenance Plan ...........................................................................................................19
9.3 Suction Pads / Seals........................................................................................................ 20
9.4 Leak Test ........................................................................................................................ 20
9.5 Safety procedures ........................................................................................................... 21
9.6 Hints to the identification plate ..................................................................................... 22
9.1 Hints to the renting/leasing of PROBST devices ............................................................ 22
10 Spare Parts ......................................................................................................................... 23
EC-Declaration of conformity VS-140-110 V2
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2 EC-Declaration of conformity
DESCRIPTION:
SPEEDY VS-140 Vacuum Hand Laying Device VS-140-110
Manufacturer:
Probst GreiftechnikVerlegesysteme GmbH Gottlieb-Daimler-Strasse 6 D-71729 Erdmannhausen
info@probst.eu www.probst.eu
Complies with the following provisions applying to it
EC-machinery directive 2006/42/EG
DIN EN ISO 12100
Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
DIN EN ISO 13857
Safety of machinery ― Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO
13857:2008)
DIN EN 349 (ISO 13854)
Minimum distance to avoid squeezing any parts of the body
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DIN 45635-13
Measurement of airborne noise emitted by machines (displacement-, turbo- and jet-compressors).
DIN EN 1012-1 / DIN EN 1012-2
Compressors and vacuum pumps; Safety requirements part 1 and 2.
DIN EN 60204-1 (IEC 60204-1)
Safety of machinery, electrical equipment of industrial machines. Part 1: General requirements
2006/95/EG (Low voltage standard)
2004/108/EG (Electromagnetic compatibility)
DIN EN 55014-1 (IEC/CISPR 14-1)
Electromagnetic compatibility – Requirements for household appliances, electric tools, and similar apparatus. Part 1: Emission.
DIN EN 55014-2 (IEC/CISPR 14-2)
Electromagnetic compatibility – Requirements for household appliances, electric tools, and similar apparatus. Part 2: Immunity.
Authorized person for EC-dokumentation:
Name: J. Holderied Address: Probst GreiftechnikVerlegesysteme GmbH; Gottlieb-Daimler-Str. 6; D-71729 Erdmannhausen
Signature, informations to the subscriber:
Erdmannhausen, 06.08.2014..........................................................................
(M. Probst, Managing director)
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3 Safety
3.1 Instructions for the
Owner
The lifting devices SPEEDY VS-S series are manufactured according to current technical standards and are safe. Nevertheless, they will present hazards
if they are not operated by qualified or at least trained staff,
if they are used contrary to the approved applications.
This may result in
injuries to or death of operators and other persons,
damage to lifting device and other valuable goods.
3.2 Instructions for the
Installation, Maintenance and Operating Personnel
The device must be installed and maintained by qualified personnel, mechanics and electricians.
Each person in your company involved in the installation, commissioning, operation, maintenance or repair of the device
must have read and understood these operating instructions
and especially the chapter "Safety" herein.
Your company must ensure by internal measures
that the operators of the lifting device are properly trained,
that they have read and understood the operating instructions,
that the operating instructions are available to them at all times.
The responsibilities for the tasks carried out with the device must be clearly defined and observed. Ambiguity regarding responsibilities must not exist.
3.3 Hazard Alert Symbols
Danger
Attention
Prohibition
Die Sicherheitshinweise sind in dieser Anleitung sind wie folgt gekennzeichnet:
Danger to life!
Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result.
Hazardous situation!
Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result.
Prohibition!
Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe injury, or damage to property will result.
3.4 Installation Site
Requirements
The lifting device may not be operated in rooms which contain explosive atmospheres.
The ambient temperature of 40 °C must not be exceeded.
Ensure by internal instructions and checks that the installation site is always kept clean and tidy.
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3.5 Intended Use
Prohibition
Lifting devices of the SPEEDY VS-S are designed for lifting and moving stone and concrete slabs. Operation requires two persons. The maximum lifting capacity must not be exceeded.
The lifting device may be used only in vertical position.
Transport of persons and animals with the load or the lifting device itself is forbidden!
Unauthorised modification of the lifting device is forbidden for safety reasons!
The operating, maintenance and service instructions in this manual must be observed.
3.6 Emissions
The equivalent continuous sound pressure level of the device is approx. 80 dB(A).
3.7 Special Hazards
Danger
Since the load is held by a vacuum, it will fall off as soon as this vacuum is lost.
This can happen if the vacuum generator fails.
If the vacuum generator fails, lower the load immediately if this is possible. If this is not possible, immediately leave the dangerous area near the load.
The device generates a very strong suction which can draw in hair and clothing. Do not look into the suction opening when the device is switched on. Parts of body can be sucked in.
3.8 Workplaces
The device is operated always by two persons. The workplace of the operators is in front of the control handles.
Stand so that you can constantly observe the vacuum gauge.
3.9 Instructions for the
Operator
As an operator of the lifting device, you must be trained before you start to use the device. You must have read and understood the operating instructions and especially the chapter "Safety".
Ensure that only authorised persons use the device. You are responsible for others in the operating range of the equipment.
Local safety requirements are fully applicable. The safety instructions in this document complement these local regulations and do not supersede them.
3.10 Equipment for
Personal Protection
When operating the device always wear:
safety shoes (with steel toecaps),
tough gloves.
3.11 Behaviour in
Emergencies
Danger
An emergency situation exists when
power suddenly fails (device switches off),
the vacuum pressure drops in the red danger zone on the scale of the vacuum
gauge.
Lower the load immediately if possible. If this is not possible, immediately leave the dangerous area near the load, since it will be dropped from the device.
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3.12 Checking the Safety
Devices
The lifting device is equipped with following safety device:
vacuum gauge with red danger zone
Check this device at the beginning of each shift (when operating in shifts) or once a week (when operating continually).
3.12.1 Checking the
Vacuum Gauge
Switch on the lifting device.
Place the lifting device on a flat floor and apply vacuum.
When the vacuum has built up, the pointer of the vacuum gauge must reach a vacuum of at least -0,2 bar.
3.12.2 Cleaning the air
filter
Inspect the air filter at least once per week and clean it (by blowing out the dirt) as necessary.
Attention
If the air filter is dirty, the manometer will show a higher value than is actually available at the suction plates.
The air filter must therefore be inspected and cleaned regularly in order to maintain the operational safety of the device.
Correct any faults before using the device.
If faults occur during operation, switch the device off and correct the faults before continuing work with the device.
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3.13 Safety Marking
WARNING SIGN
Symbol
Meaning
Order-No.:
It is not allowed to be under hanging loads. Danger to life!
2904.0101
Do not lift any components off-centre.
2904.0058
WARNING SIGN
Symbol
Meaning
Order-No.:
Size:
Danger of squeezing the hands.
2904.0221
2904.0220
2904.0107
30 mm 50 mm 80 mm
REGULATORY SIGN
Read operating instructions before operating.
2904.0366
2904.0365
30x57 mm 50x95 mm
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