Pro Boat PRB2950 User Manual

1/8-Scale Miss Elam Unlimited Hydroplane
Owner's Manual
Specifications
Length .......................................................................................45.25 in (1131.3mm)
Beam ........................................................................................... 23.75 in (593.8mm)
Engine ................................................................Zenoah G26M and Tuned Exhaust
Speed ..............................................................................................................+35 mph
Radio System
Propeller................................................................................Pro Boat Bronze Alloy
............................................................................ JR XR3i FM 75MHz
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Introduction Limited Warranty & Limits of Liability
Congratulations on the purchase of your Pro Boat Miss Elam. This is a 1/8-scale replica of the world famous full-scale hydro. You are just minutes from one of the most thrilling experiences the radio control hobby has to offer.
The Pro Boat Miss Elam is a professionally built, ready-to-run fiberglass model.
®
Powered by the potent Zenoah
G26M engine, you
will be able to race across the water at speeds in
It is very important that you operate this boat responsibly. With proper care and maintenance, you will be able to enjoy your Miss Elam for many years to come.
Carefully unpack your Miss Elam and examine the boat and its contents. The box should contain the Miss Elam RTR with radio installed, a boat stand,
®
and the JR
XR3i radio transmitter. If you are missing any of these items or notice any damage, immediately contact the place of purchase.
excess of 35 mph!
Table of Contents
Limited Warranty & Limits of Liability .................................................................................................................... 3
Additional Required Items
Suggested Field Equipment and Supplies ................................................................................................................ 5
Contents ........................................................................................................................................................................ 5
Section 1: Building the Boat Stand ........................................................................................................................... 6
Section 2: Attaching the Turn Fin ..............................................................................................................................6
Section 3: Removing the Canopy
Section 4: Installing the Radio System Batteries ................................................................................................... 7
Section 5: Installing the Rudder ................................................................................................................................ 9
Section 6: Propeller Balancing
Section 7: Fueling the Tank ....................................................................................................................................... 10
Section 8: Fuel/Oil Mixture ...................................................................................................................................... 10
Section 9: Range Check the XR3i Radio System
Section 10: Starting the Engine ...............................................................................................................................11
Section 11: Initial Launch of the Miss Elam
Section 12: Stopping the Engine ............................................................................................................................. 12
Section 13: Cooling System .....................................................................................................................................13
Section 14: Clutch
...................................................................................................................................................... 14
Section 15: Troubleshooting Guide ........................................................................................................................ 15
Section 16: Hull Care ................................................................................................................................................15
Section 17: Maintenance
Section 18: Replacement Parts ...............................................................................................................................17
Appendix ......................................................................................................................................................................18
Notes ............................................................................................................................................................................ 19
......................................................................................................................................... 5
............................................................................................................................. 7
................................................................................................................................... 9
...............................................................................................10
.......................................................................................................... 12
...........................................................................................................................................15
Warranty Period:
Exclusive Warranty- Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the “Product”) will be free from defects in materials and workmanship at the date of purchase by the Purchaser.
Limited Warranty
(a) This warranty is limited to the original Purchaser (“Purchaser”) and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE
REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon’s sole obligation hereunder shall be that Horizon will, at its option, (i) repair or (ii) replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser’s exclusive remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.
Damage Limits:
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to conflict of law principals).
Safety Precautions:
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the Product or other property. This Product is not intended for use by children without direct adult supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or injury.
Questions, Assistance, and Repairs:
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your questions and service you in the
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4
Limited Warranty & Limits of Liability (cont) Additional Required Items
event that you may need any assistance. For questions or assistance, please direct your email to productsupport@ horizonhobby.com, or call 877.504.0233 toll free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for lost or damaged parcels, as Horizon is not responsible for merchandise until it arrives and is accepted at our facility. A Service Repair Request is available at tab. If you do not have internet access, please include a letter with your complete name, street address, email address and phone number where you can be reached during business days, your RMA number, a list of the included items, method of payment for any non-warranty expenses and a brief summary of the problem. Your original sales receipt must also be included for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the shipping carton.
www.horizonhobby.com on the “Support”
estimates will be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express, and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly. Please note: non-warranty repair is only available on electronics and model engines.
Electronics and engines requiring inspection or repair should be shipped to the following address:
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other Products requiring warranty inspection or repair should be shipped to the following address:
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
Although the Miss Elam comes fully assembled and ready for action, you will need a few additional items in order to run your boat. You will need the following:
Zenoah® 2-Cycle Oil (ZEN20001) CA or epoxy glue Grease Gun w/Marine Grease (PRB0100) Fuel container
Fuel Pump (HAN155) 12 AA alkaline batteries (8 for the transmitter and 4 for the receiver) Gasoline (+87 Octane), ethanol-free
Suggested Field Equipment and Supplies
In addition to the items needed to run the Miss Elam, we recommend that you carry the following in your field box:
Engine Tuning Screwdriver (DYN2775) Clean towels Extra propellers (PRB0153) 2mm hex wrench
2.5mm hex wrench
4mm hex wrench #1 Phillips screwdriver Small crescent wrench Wax Screw-locking compound
Contents
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase date. Provided warranty conditions have been met, your Product will be repaired or replaced free of charge. Repair or replacement decisions are at the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Should your repair not be covered by warranty the repair will be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50% of the retail purchase cost. By submitting the item for repair you are agreeing to payment of the repair without notification. Repair estimates are available upon request. You must include this request with your repair. Non-warranty repair
Please call 877-504-0233 with any questions or concerns regarding this product or warranty.
4 5
• Assembled 1/8 scale Miss Elam RTR
• JR® XR3i radio transmitter
• Boat stand
• Rudder
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7
Section 1: Building the Boat Stand
Section 3: Removing the Canopy
Parts Required
Plywood boat stand pieces (4) Tools and adhesives needed for completion CA or epoxy
m 1. Attach the side boat pieces by interlocking
them into the end pieces as shown.
Section 2: Attaching the Turn Fin
Unscrew the 2 knurled hatch-mounting screws from the rear of the hatch. Lift the hatch from the boat.
m 2. Secure the interlocking boat stand with
medium-thick CA or epoxy. Make certain you allow the CA or epoxy to fully cure before placing the boat on the stand.
Section 4: Installing the Radio System Batteries
Tools and Accessories Required
12 AA batteries
2.5mm hex wrench
Parts Required
Turn fin 3mm hex screws (2) Tools and adhesives needed for completion 3mm hex driver Blue threadlock
m 1. Locate the included turn fin. This will be
attached to the right sponson. Any attempt to turn the boat left may cause the boat to flip, especially if this is done in a tight diameter and at high speeds.
m 2. Place the Miss Elam on the completed boat
stand once the glue has fully cured.
m 3. Locate the turn fin and the included 3mm
hex screws (2) to secure the turn fin.
m 4. Carefully place a few drops of blue threadlock
on the threads of all four hex screws. This will help to keep the screws secured to the blind nuts within the sponson.
m 5. Carefully attach the turn fin onto the right
sponson as shown and tighten the hex screws with a 3mm hex driver.
Receiver Batteries
m 1. Remove the 2.5mm hex head screws that
secure the clear Lexan radio box cover.
m 2. Remove the receiver battery holder and install
4 AA alkaline batteries in the battery holder. Note proper polarity.
m 3. Wrap the battery holder in the foam
provided. Secure the foam using a rubber band. Reinstall the battery holder into the radio compartment.
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9
Section 4: Installing the Radio System Batteries (cont)
Section 5: Installing the Rudder
Parts Required
Rudder
2.5mm hex screw
Tools and Adhesives Required
2.5mm hex driver
m 1. Locate the stainless steel rudder and
2.5mm hex screw.
m 4. Plug the switch harness into both the receiver
and the battery box following the instructions provided with the radio. Secure the radio box cover with the hex head screws.
Transmitter Batteries
m 1. Remove the transmitter from the box.
m 2. Remove the battery cover on the bottom
of the transmitter.
m 3. Insert 8 AA alkaline batteries into the battery
holder. Note proper polarity.
m 4. Insert the battery holder in the transmitter
following the directions provided with the radio system.
m 5. Install the battery cover back into position on
the bottom of the transmitter.
m 6. Turn on the transmitter and confirm that the
LCD illuminates, indicating proper installation of fully charged batteries.
m 7. Turn on the receiver switch and move the
controls. Confirm that all controls operate in the proper direction and are controlled by the proper transmitter input.
m 8. Turn the transmitter and the receiver switch
off. To keep the boat from receiving stray signals, the transmitter should be turned on first, followed by the receiver. Likewise, the receiver should be turned off first, then the transmitter.
m 3. Find the flat spot on the rudder. Put screw-
locking compound on the 2.5mm hex screw threads and tighten the screw on the flat spot as shown.
m 2. Carefully insert the rudder as shown.
Section 6: Propeller Balancing
For optimum performance, propeller balancing can add several mph to top speed and reduce vibration. There are several different propeller balancing tools available. Read the instructions that accompany the propeller balancing tool regarding removing material from the propeller. Removing material from the correct part of the propeller is crucial to the performance of the propeller. Contact a local hobby retail store for assistance.
Note: Remember the transmitter must be sending a signal the entire time the receiver is on.
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Section 7: Fueling the Tank
Section 10: Starting the Engine
Use only Zenoah® 2-cycle synthetic oil and gasoline mixed 32:1 to power the Miss Elam. Keep the fuel in a moisture-free environment, as stale fuel will cause the Zenoah G26M engine to lose performance.
Section 8: Fuel/Oil Mixture
Parts Needed
Unleaded gasoline Zenoah 2-stroke oil
Section 9: Range Check the XR3i Radio System
m 1. Mix gasoline and 2-stroke oil (ZEN20001) at a
mixing ratio of 32:1 (gas to oil).
m 2. Remove the fuel tank cap and fill the fuel tank
with the gasoline and oil mixture. Use a funnel to prevent spills. If you do spill, be certain to immediately wipe it up with a clean towel.
Note: The Zenoah® G26M carburetor is factory adjusted to deliver optimum performance. See the Zenoah Engine manual for fine-tuning adjustments and other helpful information to make your RC boating experience trouble-free.
Priming the Engine
Press the priming bulb several times until it becomes filled with fuel. This is not necessary if the engine has recently been run.
Choking the Engine
Pull-starting the Engine
With an assistant holding the boat to the boat stand and bracing the engine with one hand, pull the starting cord briskly several times. Once the engine fires (begins to start), open the choke. Prolonged choking will flood the engine with fuel. See Section 15: Troubleshooting Guide to correct the flooding condition.
Note: The engine is water-cooled. Refrain from running the engine without proper cooling water or engine damage will result. Carefully place the boat in the water as soon as possible after the engine has been started.
Important
Range check your radio system before the first run of the Miss Elam to make certain it is functioning correctly. Make sure that the receiver antenna is extended properly.
m 1. With the boat in its stand, the radio system
turned on and the transmitter antenna down, walk off 30 paces (90 feet) from the Pro Boat Miss Elam.
m 2. Have an assistant remain with the boat
to check for proper control movement from your transmitter input. When you are satisfied that the radio is functioning properly, you can continue.
Note: Always perform a range check prior to operating your boat after any major repair, installation of new batteries or at the beginning of each boating session.
m 3. With your assistant again 90 feet away, re-
start the engine. Quickly repeat the same range check as above, carefully making sure you observe proper control movement from your transmitter input. Make certain you complete this within 60 seconds to prevent the engine from overheating. Push the kill switch to stop the engine. Once you are satisfied your radio system has passed the range check, you are ready to start the engine and launch your boat.
Close the choke by rotating the small yellow tubing extension. This is not necessary if the engine is warm.
13
Section 11: Initial Launch of the Miss Elam Section 13: Cooling System
Zenoah® G26M Engine
Carburetor Insulator Plate
Water-Cooled Cylinder Head
Tuned Pipe
Tuned Pipe Fitting
Water Pump
Rudder Pick-Up
T
ube
Rudder Pick-Up
T
ube
Water Outlet
Water Outlet
With the transmitter antenna up, maneuver the Miss Elam in an oval, turning only to the right at slow to medium speeds. Make certain that the boat and radio system are functioning correctly.
As you are running the Miss Elam in an oval, watch for water being discharged from the water outlets on the left side of the hull. Water flowing from the water outlet indicates the engine is being properly cooled. If you do not notice any water coming from
the water outlet, bring the boat in and make sure that the water cooling line and the water pickup located near the rudder are not clogged.
Section 12: Stopping the Engine
If at anytime you notice the boat and/or radio system are not functioning correctly, end the operation of the boat immediately and do not run the boat again until you are confident the problems have been corrected.
Water Pump
The water pump is operated from crankcase pressure. Be sure that water is exiting the 2 water jackets mounted on the left side of the boat when the engine is running and the boat is in the water. If water does not stream out of either the exhaust or cylinder head cooling ports, immediately stop engine operation and remove obstructions in the lines or replace broken cooling lines.
Hint: To test each cooling line for obstructions or a leak in the cooling system, place a piece of tubing over the water inlet tubes in front of the rudder and blow into the tube. When testing for obstructions in the cooling system, be sure to isolate each system by pinching the appropriate water lines.
Water-Cooled Cylinder Head and Exhaust
Manifold Cooling Jacket
The exhaust system is cooled independently from the cylinder head. See line drawings for proper cooling line routing. Do not alter the cooling line routing method.
Idle the boat near shore and press the kill switch located on top of the cockpit as shown.
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Section 14: Clutch
The centrifugal clutch automatically engages when the engine rpm is increased. Be sure that the idle speed adjustment is set low enough so that the propeller does not rotate at idle.
Section 15: Troubleshooting Guide
Problem Possible Solution
Engine will not start Improper needle setting: See Zenoah® engine manual Out of fuel: Fill fuel tank Improper fuel: Use fresh gasoline & Zenoah 2-cycle oil (mixed 32 parts gas to 1 part oil) Bad spark plug: Replace spark plug Flooded engine: Remove spark plug, invert boat and operate the pull-starter to remove fuel
Engine starts, then dies Fuel line blocked or broken: Connect or replace fuel line Reset needles to baseline setting: See Zenoah instructions Baseline settings for low-speed and hi-speed needle valves is 1–11/4 turns out
Engine starts and runs for Bad fuel: Replace several minutes, then dies Improper needle settings: See Zenoah engine manual Overheated engine: Check for clogged or damaged cooling system Debris in carburetor: Remove, clean and replace
Periodically disassemble the clutch and clean debris from the clutch shoes and the inner clutch bell with DYN5505 Dynamite® Nitro Force.
Section 16: Hull Care
The hull of the Miss Elam is finished using the highest-quality paints and the most advanced painting methods available. The base coat/clear cote technique delivers an amazing shine that is as durable as it is beautiful. To keep your Miss Elam looking new, you should apply a wax coating as used on automotive finishes to prevent oxidation and to further protect against damage caused by fuel and other harmful chemicals. Also, keep boat out of direct sunlight for extended periods of time to prevent fading.
Section 17: Maintenance
The Pro Boat Miss Elam should provide many hours of exciting high-speed racing fun with just minor maintenance. Preventative maintenance is very important. Taking the time to make sure all of the screws and bolts are properly secured before each run and after each operation and regularly lubricating the flex cable will prevent many problems.
Replacement parts are available from Pro Boat. See the back of this manual for specific descriptions and item numbers.
Items Required
2mm hex wrench Waterproof grease Threadlocking compound
It is vitally important to properly lubricate the flex drive shaft and the propeller shaft with heavy cable grease every 5–10 hours of operation. You will also find that it will eventually become necessary to replace the Teflon liner sleeve of the drive shaft. At some point, it may also become necessary to replace the drive shaft (flex cable) as well.
16
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Section 17: Maintenance (cont)
Section 18: Replacement Parts
Simply follow the instructions below to properly lubricate your drive shaft. Pro Boat recommends PRB0100 Grease Gun with Marine Grease.
m 1. Carefully note how the entire drive shaft is
installed. This is pivotal in order to properly re-assemble the drive shaft after you have finished lubricating it.
m 2. Loosen and remove the two 2.0mm set
screws that secure the propeller shaft to the brass ferrule. Remove the prop drive dog and nylon washer.
m 3. Remove the drive shaft flex cable. Replace the
Teflon liner as needed.
m 4. Lubricate the entire flex cable with
waterproof grease as shown and then re-install the flex cable back through the liner and stuffing box and into the clutch.
m 5. Reassemble in reverse order. Make sure that
the setscrews are tightened down on the flat spots of the prop shaft. Also be certain to place a drop of threadlock on each setscrew before re-tightening them.
Your local hobby store should carry a good supply of Miss Elam replacement parts. You can also purchase these parts from Horizon Hobby at www.horizonhobby.com or call toll-free 1-800-338-4639.
PRB2951 ................................................................................................ Hull
PRB2952 ................................................................................................ Cockpit
PRB2261 ................................................................................................ Exhaust Cover
PRB2953 ................................................................................................ Wing
PRB2255 ................................................................................................ Wing Struts
PRB2955 ................................................................................................ Boat Stand
PRB2297 ................................................................................................ Cooling Tubing
PRB2555 ................................................................................................ Servo Tray set
PRB2264 ................................................................................................ Fuel Tank
PRB2273 ................................................................................................ Kill Switch
PRB2268 ................................................................................................ Throttle Cable with EZ Connector
PRB2556 ................................................................................................ Manifold with Screws
PRB2557 ................................................................................................ Cooling Plate
PRB2558 ................................................................................................ Fuel Tank Strap
PRB2559 ................................................................................................ Rudder Pushrod Set
PRB2560 ................................................................................................ Servo Pushrod Set
PRB2561 ................................................................................................ Cover for Radio Box
PRB2562 ................................................................................................ Flex Shaft
PRB2266 ................................................................................................ Teflon Liner
PRB2281 ................................................................................................ Prop Drive Dog
PRB2283 ................................................................................................ Prop Strut
PRB2282 ................................................................................................ Prop Shaft
PRB2252 ................................................................................................ Rudder
PRB2254 ................................................................................................ Turn Fin with Hardware
PRB2259 ................................................................................................ Pipe Mount
PRB2563 ................................................................................................ Tuned Pipe
PRB2278 ................................................................................................ Cockpit Nuts (2)
PRB2288 ................................................................................................ Nylon Washers (4)
PRB2564 ................................................................................................ Brass Tube for Water Inlet
PRB2251 ................................................................................................ Rudder Bracket/Arm
PRB2651 ................................................................................................ Water Pump
PRB2954 ................................................................................................ Decals
PRB2683 ................................................................................................ Clutch
PRB2684 ................................................................................................ Clutch Shoes
PRB2687 ................................................................................................ Clutch Spring (2)
PRB2688 ................................................................................................ Clutch Bearing
PRB2696 ................................................................................................ Clutch Bell
PRB0153 ................................................................................................ Propeller: 2.74 x 4.2 Bronze Alloy
PRB0100 ................................................................................................ Grease Gun with Marine Grease
PRB0101 ................................................................................................ Marine Grease, 5oz
PRB2291 ................................................................................................ Propeller Nut
PRB2695 ................................................................................................ Exhaust O-Ring Set
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Appendix Notes
PRB2556
PRB2563
Spark Plug
Primer Button
Pull Start
PRB2264
PRB2273
Carburetor
PRB2563
PRB2651
Carburetor
PRB2254
PRB2275
PRB2252
PRB2283
PRB0153
PRB2952
PRB2278
www.ProBoatModels.com
© 2007 Horizon Hobby, Inc.
4105 Fieldstone Road
Champaign, Illinois 61822
(877) 504-0233
www.horizonhobby.com
Printed in China
8956.2
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