ProActiv NJ1 Adaptive bike Operating Instructions Manual

Operating instructions NJ1 Adaptive bike
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MOBILITY MADE SIMPLE!
Operating instructions
Service booklet
Operating instructions NJ1 Adaptive bike
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Contents
1Preface ............................................................................................................................................... 3
2Legend ................................................................................................................................................ 3
3CE Declaration of Conformity / other information ............................................................................... 3
3.1Classification ............................................................................................................................... 3
3.2Declaration of Conformity ........................................................................................................... 3
3.3Manufacturer ............................................................................................................................... 3
4Scope of delivery ................................................................................................................................ 3
5Introduction ......................................................................................................................................... 4
6Product description / purpose ............................................................................................................. 4
7Acceptable usage and operating conditions / places of use .............................................................. 4
8Technical specifications ..................................................................................................................... 5
8.1Product weight ............................................................................................................................ 5
8.2Load weight ................................................................................................................................ 5
8.3Obstacle height and turning circle .............................................................................................. 5
8.4Service life .................................................................................................................................. 5
9Commissioning ................................................................................................................................... 5
10Hand-over ........................................................................................................................................... 5
11Safety instructions - prior to driving / use ........................................................................................... 6
12Safety instructions - while driving / using ........................................................................................... 6
13Safety instructions regarding obstacles ............................................................................................. 7
14Safety instructions regarding dangerous locations and dangerous situations ................................... 8
15Adapter & Adaptation ......................................................................................................................... 8
16Functional elements ........................................................................................................................... 8
16.1Parking stand .............................................................................................................................. 8
16.1.1Active and passive positions .......................................................................................... 8
16.1.2

Parking stand height adjustment ........................................................................... 9
16.2

Pedal bearing support & crank ........................................................................................... 9
16.2.1Seating position ............................................................................................................. 9
16.2.2Pedal bearing position ................................................................................................. 10
16.2.3Crank length and grip width ......................................................................................... 11
16.3Grips ......................................................................................................................................... 12
16.4Gear shift .................................................................................................................................. 12
16.4.1Chain shift .................................................................................................................... 12
16.4.2Hub gears .................................................................................................................... 14
16.4.3Pedal bearing gearshift ................................................................................................ 15
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16.5Disc and rim brakes .................................................................................................................. 15
16.6Back-pedal brake for hub drives ............................................................................................... 16
16.7PRO ACTIV back-pedal brake & crank release function .......................................................... 16
16.7.1Operation ..................................................................................................................... 16
16.7.2Operation ..................................................................................................................... 17
16.7.3Safety instructions ........................................................................................................ 17
16.8Parking brake ............................................................................................................................ 17
16.9Components ............................................................................................................................. 18
17Storage ............................................................................................................................................. 18
18Transport .......................................................................................................................................... 18
19Malfunctions ..................................................................................................................................... 18
20Cleaning and care ............................................................................................................................ 19
21Maintenance ..................................................................................................................................... 19
21.1General instructions .................................................................................................................. 19
21.2Service schedules ..................................................................................................................... 19
21.3Proof of maintenance ................................................................................................................ 20
22Disposal ............................................................................................................................................ 20
23Re-use .............................................................................................................................................. 20
24Warranty ........................................................................................................................................... 20
25Liability .............................................................................................................................................. 21
26Appendix: Avoiding crossed gears with the chain shift .................................................................... 22
27Appendix: Tightening torques and securing details ......................................................................... 23
28Appendix: Medical product passport / record of training .................................................................. 24
29Appendix: Hand-over certificate ....................................................................................................... 25
29.1Required compliance criteria to authorise use ......................................................................... 25
29.2Check list for training the user .................................................................................................. 26
30Appendix: Inspection lists ................................................................................................................. 27
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1 Preface
Dear customer, Congratulations on purchasing your new PRO
ACTIV product. You have bought a quality product which has been especially customised to meet your requirements.
We have put together some instructions about its proper and safe use in the following docu­ment. Please read these instructions before using the product.
Throughout these operating instructions, the operation of standard components is ex­plained. If you have individual solutions or non­standard components on your product, we would be happy to deal with any questions about handling it at PRO ACTIV.
If you have additional questions about this or any other product that we supply, we are happy to answer them.
Enjoy your trips and the best possible mobility. Your PRO ACTIV team
2 Legend
The symbols used in these operating instruc­tions have the following meanings:
Manufacturer
Warnings and safety instructions
Serial number
Additional information
Assembly instructions for the dealer (see
table of contents)
3 CE Declaration of Conformity /
other information
3.1 Classification
The NJ1 adaptive bike (referred to as a "prod­uct" below) is classified as a class I product.
3.2 Declaration of Conformity
PRO ACTIV Reha-Technik GmbH declares in the context of an individual declaration of con­formity that the respective product has been developed and manufactured according to the relevant provisions of EC Directive 93/42/EEC
2007. If the product is adapted in a manner which
has not been agreed by PRO ACTIV Reha­Technik GmbH, this declaration becomes void.
3.3 Manufacturer
PRO ACTIV Reha-Technik GmbH
Im Hofstätt 11 D-72359 Dotternhausen Tel. +49 7427 9480-0 Fax +49 7427 9480-7025 E-Mail: info@proactiv-gmbh.de Web: www.proactiv-gmbh.com
4 Scope of delivery
The product may only be operated with an adapter supplied by PRO ACTIV which is suit­able for the wheelchair.
The delivery includes the product configured in accordance with the order with reflectors, op­erating instructions, record of training / hand­over certificate, inspection lists.
Please check that the delivery is complete after you have received your product.
The product is tested to ensure it is completely functional prior to shipping. If your product has been damaged during transit, please contact your dealer or PRO ACTIV immediately.
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5 Introduction
Before starting your journey, familiarise yourself with these operating instructions pay­ing particular attention to the safety information and hazard warnings contained within them.
If you are not sure how to handle the product or if technical faults occur, please con­tact your dealer or PRO ACTIV before using it.
When operating the product, the wheel­chair operating instructions must also be ob­served. Information on limit values must not be exceeded. If the values contained in the two operating instructions differ, the lower limit is the one which applies.
Never leave the product unattended.
6 Product description / purpose
The product is attached to a manual wheel­chair as a mechanically propelled drive unit which supports the wheelchair user in being mobile. It is easier to cover longer distances with ergonomic movement processes using one's own wheelchair. This expands the activ­ity radius. Through the product's larger drive wheel and the wheelchair's steering wheels which are raised from the ground uneven routes and barriers can overcome more easily and without danger. The downhill speed can be regulated via the product's braking systems, so that downhill slopes can be travelled on safely.
For safety reasons, the product may only be operated by persons who
have been trained in its use by the dealer
or PRO ACTIV. can move and control their hands and
arms so that they are able to operate the
controls and perform the full steering
movement without restrictions while driv-
ing.
are physically and mentally capable of
safely operating the device in all operating situations and can meet the legal require­ments for use on public roads.
7 Acceptable usage and operating
conditions / places of use
Observe the instructions on permitted operat­ing conditions in the operating instructions of your wheelchair onto which the product has been adapted.
Use the product on paved surfaces. Avoid driving on unpaved or loose surfaces (e.g. on loose gravel, in sand, mud, snow, ice or through deep puddles of water), as this may result in incalculable risks.
The wheelchair with the adapted product must be equipped in accordance with road traffic regulations when operated on public roads and spaces.
The maximum permitted load of the product in its standard design is 120 kg towed capacity and 10 kg payload. Individual customisation can be made to accommodate a higher load; this will be indicated on the ratings plate. Please ensure that the load limit indicated on the ratings plate is not exceeded when trans­porting objects.
The wheelchair can be fitted with an anti­roll back device and to activate this before driving on slopes. The anti-roll back device can also be used if a wheelbase extension is used on the wheelchair.
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Figure 1: Anti-roll back device
8 Technical specifications
8.1 Product weight
The total weight depends on the accessories and starts from 8.3 kg.
8.2 Load weight
Maximum load weight:
120 kg towing capacity and 10 kg payload
8.3 Obstacle height and turning circle
Maximum drive-over / negotiable obstacle height: 10 cm (must be ensured through an
appropriate adapter assembly / setting, steer­ing wheels must be removed ( recom­mended equipment of the wheelchair: steering forks with quick-release axle))
Turning circle: approx. 2.3 m
8.4 Service life
The service life of the product is 6 years in accordance with the medical products law.
9 Commissioning
The product is handed over to you ready to use by a PRO ACTIVE dealer. They will fit, if not already done, the required fastening ele­ments to your wheelchair to hold the adapter and, if required, any other accessories. The height of the parking stand is also adjusted correctly.
Finally, you will be fully instructed in the use of the product based on the operating instructions included in delivery. If you wish (recommended by PRO ACTIV), you will be presented with a record of training and a hand-over certificate as written evidence and in addition the operat­ing instructions and any other accessories for your own use. The form for the record of train­ing and the hand-over certificate can be found in chapters 28 and 29.
It is recommended that you take along an as­sistant to the training so that, if required, they can assist you later when handling the product.
During the initial commissioning of the product, drive at minimum speed and become accus­tomed to the driving characteristics of the product. Always adapt the speed and driving manoeuvres to match your own abilities, the external circumstances and the legal regula­tions. You will get a feel for how to use the product safely after a short time.
10 Hand-over
The hand-over must be done by your dealer or a field representative from PRO ACTIV. During the hand-over, the record of training (chapter
28) and the hand-over certificate including the associated check list (chapter 29) must be filled in. The dealer should send a copy of the completed documents to PRO ACTIV for filing either as a scanned file via e-mail, by fax or in the post. These documents are available as pdf files which can be completed in the download area at www.proactiv-gmbh.com
.
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11 Safety instructions -
prior to driving / use
The operating instructions of the con­nected wheelchair must be strictly observed when using the product.
If your wheelchair is operated in combina­tion with the product, any existing anti-tipping supports must be put into their passive position or removed (see the wheelchair's operating instructions). If the wheelchair is then used without the product, the anti-tipping supports must be brought back into their operating posi­tion again to ensure tipping stability.
Before every trip, check the condition of the wheels (e.g. visual inspection of the spokes and rims, check the tyres for damage, foreign bodies and crack formation). If you have any doubts, the wheelchair-product combination must not be operated any further. In this case, contact your dealer or PRO ACTIV.
Before starting your trip check that the product's brake functions. If all existing brakes are not fully functional, no trips may be taken.
Before every trip, check that the product is firmly attached to the adapter and that the adapter is firmly attached to the wheelchair. The product may not be operated on the wheelchair if any of the connections are not tight and secure. In this case, contact your dealer or PRO ACTIV.
Always ensure that your feet cannot slip off the feet plate of the wheelchair when using the product, if necessary by using a special fixation device.
If present, check the function of the front and rear lights as well as the effectiveness of the side and rear reflectors before every trip. Lights and reflectors must be clearly visible during the journey and must not be covered by other objects.
Check tyre pressures at regular intervals. Ensure that you comply with the manufac­turer's specifications which are fitted to the tyres. Tyre pressure which is too low has a detrimental effect on the driving behaviour and the braking action.
To minimise the risk of suffering serious head injuries in the event of a fall, a helmet should always be worn when driving with the product.
12 Safety instructions -
while driving / using
Always hold onto the crank handles with both hands while driving. If the driving situation requires you to take one hand off the crank handles, this is only permitted when the speed has been reduced to the minimum possible beforehand.
Before driving up or down slopes or hills with the product, you should be proficient in the safe handling of the product on the flat.
Increase the speed slowly up to the de­sired speed.
Use particular caution when approaching
stairs, edges, drops or other hazard areas.
When driving round a bend, reduce your speed to a minimum.
When waiting at potential hazard areas (e.g. while waiting at a pedestrian crossing, on hills or slopes or at ramps of any type), always hold down the service brakes.
Due to the increased turning circle, it can be difficult to turn in buildings, in front of or in lifts or other buildings, as the standard in such buildings assumes a maximum turning circle of
1.5 m.
During long trips the brakes of the product may heat up. Therefore, do not touch the brakes during or immediately after the trip (e.g. when detaching or loading the product).
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Do not attach objects (carrier bags, etc.) to the product. These could prevent safe op­eration of the product while driving.
When driving on areas which are used for pedestrians, observe the maximum permitted speed (walking speed 6 km/h) and keep a sufficient distance (at least the width of a wheelchair) from the kerbs or other obstacles and other road users.
When driving on public roads and foot­paths, the provisions of the road traffic regula­tions must be observed.
Avoid driving on unpaved or loose sur­faces (e.g. on loose gravel, in sand, mud, snow, ice or through deep puddles of water).
If you encounter new driving situations which are unknown to you, approach them with great care. If you consider that the risk is too high, you must immediately abort the driving manoeuvre and, if required, call for help to assist you in extracting yourself from this situa­tion.
You must not make telephone calls while driving.
Operating the product can affect other devices, for example theft protection barriers in department stores.
By performing regular checks, ensure that the safety bolts of the adapter are always in the correct position while driving (see operating instructions "Adapter & Adaptation").
During a trip never jerk the handlebars to the left or the right, as this may cause the wheelchair-product combination to tip over sideways in certain circumstances.
Never drive parallel to slopes.
While driving, never grab onto the wheel­chair wheels, in the area of the product wheel or into other rotating parts; if you do you may cause injuries.
Only brake the product using the service brakes.
The product is only designed to be used to transport persons with limited mobility and must not be used for any other purpose, e.g. by playing children or to transport goods.
You may only drive on slopes where the wheelchair-product combination can be safely controlled by steering and braking of the prod­uct.
If the weight load on the drive wheel falls (e.g. when driving on slopes) or when driving on loose / slippery surfaces, the braking action of the wheel may be considerably reduced. The driving style and speed should be adjusted so that the product can be safely stopped at all times using the brakes.
Towing or using a trailer is not permitted.
If the situation allows it, the speed should be reduced by carefully applying the service brake. Abrupt braking can cause the upper body to fall forwards which can thereby result in injuries or loss of vehicle control.
13 Safety instructions regarding
obstacles
It is not permitted to go down steps using the product.
Obstacles like curbs, for example, should always be negotiated driving forwards and always using the minimum speed required.
The maximum obstacle height which can be negotiated is 10 cm. This value can, how­ever, be reduced due to the specifications of the type of wheelchair or its settings. There­fore, you should observe the values given in the wheelchair's operating instructions or the restrictions dependent on the settings.
When driving over or passing obstacles, you must absolutely avoid any wheelchair or body parts becoming trapped on the obstacle. This could result in falls, serious injuries to the user or third-parties as well as damage to the product and the wheelchair.
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Always drive over curbs or other obstacles so that you cross them to the front or at right angles. If you drive at them on an angle, or only have one rear wheel on the obstacle, there is an increased risk of tipping over to the side which can result in serious injuries to the user and third-parties as well as damage to the product and the wheelchair.
14 Safety instructions regarding
dangerous locations and dan­gerous situations
The operator of the product determines the route to be driven taking the operating instruc­tions, their driving knowledge and physical abilities into consideration.
The personal driving skills are particularly im­portant in the following dangerous locations which are provided as examples; the product's user must use their judgement before driving in such locations:
quay walls, landing and berthing locations,
paths and locations close to water, unse-
cured bridges and dykes. narrow paths, slopes (e.g. ramps and
driveways), narrow paths on a slope,
mountainous routes. narrow and / or steeply sloping paths along
main roads or near cliffs. routes which are covered in leaves, snow
or ice. ramps and lifting equipment on vehicles.
When driving in a circle or turning on hills or downward slopes, there may be an in­creased tendency to tip over to the side due to the changes in the centre of gravity. Always perform these driving manoeuvres with in­creased caution and only at slow speed. If required, the driving manoeuvre must not be performed or only with the help of an assistant.
When crossing main roads, intersections and level crossings, extreme caution is needed. Crossing rails in the road or at level crossings must never be undertaken while driving parallel, otherwise the wheels could become caught which would result in the wheelchair and the product being unable to manoeuvre.
When driving on ramps and lifting equip­ment on vehicles, extreme caution is needed. During the lifting or lowering operation of the ramp or the lifting equipment, the service brake should be operated. This prevents rolling away.
The grip of the tyres on the ground is re­duced in the wet. There is an increased risk of slipping. Adjust your driving, braking and steer­ing behaviour accordingly.
15 Adapter & Adaptation
Where necessary and ordered, a suitable adapter for your wheelchair is included with the delivery.
Please read the operating instructions and assembly instructions for the "Adapter & Adap­tation" before using the product.
The product may only be adapted and detached on dry, stable and flat surfaces.
16 Functional elements
16.1 Parking stand
16.1.1 Active and passive positions
By pressing down and turning the operating lever, the parking stand positions can be changed from the active to the passive posi­tion, or vice versa.
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Figure 2: Press down and turn the operating lever
Figure 3: Parking stand in the active position
Figure 4: Parking stand in the passive position
16.1.2 Parking stand height adjustment
It is important to adjust the height of the park­ing stand to bring the adapter into the right position in relation to the product's docking plate. Height adjustment is made by loosening the M6 oval head screw (AF 4 mm) and adjust­ing the position of the adjustment inlet. Finally, tighten the oval head screw up to 7 Nm of torque.
Figure 5: M6 oval head screw and adjustment inlet to adjust the height of the parking stand
16.2 Pedal bearing support & crank
16.2.1 Seating position
The seating position and therefore the pedal position and the pedal crank length depend on the upper-body stability or the core muscula­ture. A suitable adjustment to the arm length will have been made during the consultation / measurement procedure.
With weak core musculature, the seating position should normally be chosen so that the upper body remains still in an upright position when operating the crank while driving. This is particularly important if you have low seating stability due to missing or weak core muscula­ture. A rocking motion (forwards and back­wards) of the upper body or the head should be avoided where possible. The height of the pedal bearing in this case is selected to be slightly higher (chest height or higher).
M6 oval head screw
Adjustment inlet
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Sporty drivers with the appropriate trunk stability relieve their arm musculature by mov-
ing their trunk at the same time. The height of the pedal bearing in this case can be selected to be slightly lower (chest height or lower).
Figure 6: Elbows are not completely straight, upper body is in an upright position
Figure 7: Distance between the crank and the thigh / knee
The cranks must not touch the knee or
thigh when they are being turned.
The elbows must not be completely ex­tended when the crank handles point com­pletely forward away from the body.
A suitable restraint system must be used if you have poor seating stability due to a lack of or weak core musculature. The selection of the suitable system must be made in conjunction with your doctor or therapist and / or defined and implemented by your dealer. There are various systems available such as chest straps or four-point safety belts. Also, the dealer can frequently individually make a system or adapt one that has been purchased.
16.2.2 Pedal bearing position In a product equipped with a non-adjustable
pedal bearing support, a subsequent adjust-
ment of the pedal bearing position can only be achieved by exchanging the pedal bearing support, the angle adjustment possible on the steering head as well as the length adjustment and the spacing of the adapter tube on the adaptation points on the wheelchair frame (see operating instructions "Adapter & Adaptation").
The pedal bearing support can be exchanged by loosening the four M6 fastening screws (AF 5 mm) on the tip fork bridge and the four M6 fastening screws (AF 4 mm) on the pedal bear­ing housing. Then the new pedal bearing sup­port with another length can be inserted and the 8 fastening screws tightened up to 7 Nm and secured with thread lock fluid. Finally, check the chain length and the cable lengths and adjust them if necessary.
Figure 8: Fastening screws on the top fork bridge
Distance crank to knee
M6 fastening screws on the top fork bridge
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Figure 9: Fastening screws on the pedal bearing housing
If your product is fitted with an adjustable pedal bearing support (optional), the pedal
bearing position can be adjusted in angle and height:
The angle adjustment is done at the top
fork bridge. To do this, loosen the four M6 fastening screws (AF 5 mm), on the clamp slightly so that the pedal bearing support's angle can be adjusted using minimal force. The angle adjustment is continuous (as a guide, there is a 12° scale fitted). When you have finished adjusting the angle, tighten up the four fastening screws to 7 Nm torque and secure them with thread lock fluid.
To adjust the height, two M6 clamp screws
(AF 5 mm) must be loosened on the pedal bearing housing. Then the pedal bearing housing can be moved along the pedal bearing support to the correct position. Af­ter this, tighten up the clamp screws to 7 Nm torque and secure them with thread lock fluid.
Finally, check the chain length and the cable lengths and adjust them if necessary.
Figure 10: Fastening screws for angle and height adjustment of the pedal bearing position
If you want to make a change to the pedal bearing position, please contact your dealer or PRO ACTIV.
Please note that, after a large adjustment to the pedal bearing position, the chain length and the cable lengths must be adjusted.
16.2.3 Crank length and grip width
The crank length can be chosen from different lengths individually to suit the length of the arms and mobility of the user. Different widths of pedal bearing shafts and spacers between the crank handles and the rotary axles of the hand grips are available to adjust the grip width.
If you want to make a change to the crank length or grip width, please contact your dealer or PRO ACTIV.
M6 fastening screws on the pedal bearing housing
Fastening screws on the clamp (angle adjustment)
Clamp screws on the pedal bearing housing (height adjustment)
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Figure 11: Crank length and grip width
16.3 Grips
The grips must be held firmly with both hands whilst driving and always held so that the ca­bles and brake lines are oriented upwards.
Figure 12: Correct grip hold
The cables for the Rohloff hub drive are an exception for this. If the handles are held cor­rectly they point forwards into the direction of travel (refer to figure 13).
Figure 13: Correct hold of the handle for the Rohloff hub drive
Make sure that cables and brake lines are not kinked or caught up somewhere. This could cause them to be damaged which could lead to the brakes and gear shift not working correctly.
16.4 Gear shift
16.4.1 Chain shift
For the chain shift, shifting procedures can only occur while the crank is moving. Changing the gear with the cranks stationary is not pos­sible. In general, the torque applied to the cranks should be reduced briefly while chang­ing the gear so that the gear change can hap­pen more quickly.
The controls for the gear change are normally designed so that they can be operated using thumb / index finger switching fittings or with a chin control (based on the thumb / index finger switching fittings). With the 9-speed cassette at the bottom, switching to the next largest sprocket means a lower or easier gear, and to the next smallest sprocket to a larger or more difficult gear. For the 3-speed chain wheels at the top, the behaviour is exactly the opposite.
Grip width
Crank length
Pedal bearing shaft
Hand grip rotary axle
Crank han­dles
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Figure 14: 9-speed cassette and 3-speed chain wheels
With the thumb / index finger switching fittings, gear changes are achieved by:
"Thumb switch" – operation by pressing in
the direction of travel with the thumb
"Index finger switch" – operation normally
by pulling in the opposite direction to travel with the index finger (alternatively can also be operated with the thumb by pressing against the direction of travel).
Figure 15: Operation using the thumb / index finger switching fittings
Figure 16: Shifting using the thumb / index finger switching fittings
Operation of the chain shift is also possible using a grip shift (optional). Here, you can change between the 3 chain wheels by turning the left-hand twist grip. On the right-hand grip, you can change between the sprockets in the 9-speed cassette. You can read the respective gears on the twist grip.
Figure 17: Shifting using the twist grip
When driving up a hill, it should be noted that it is only possible to change using the 9­speed cassette under heavy loads on the chain. Changing using the top three chain wheels is no longer possible if there is heavy tension on the chain. It is therefore important to switch to a lower gear as a precaution.
3-speed chain wheels
9-speed cassette
right: operation 9-speed cassette
Thumb: lower gear
Index finger: higher gear
left: operation 3­speed chain wheels
Thumb: higher gear
Index finger: lower gear
Thumb operation
Index finger operation
Gear display
Gear changes by twisting the grip to the left and right
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Try to avoid selecting cross gears, as the efficiency and service life of the chain will fall significantly (more information can be found in chapter 26).
For more information, please see the instruc­tions provided by the gear manufacturer.
16.4.2 Hub gears
The hub drive can be changed while driving and also when stationary. No crank movement is needed to change and only a small reduction in torque is needed.
The Rohloff hub drive and Shimano Nexus hub drives are operated by turning the grip shift. The gear selected is shown in the display on the control panel.
Figure 18: Shifting using the grip shift on the Rohloff "Speedhub 500/14" 14-speed hub drive
Figure 19: Shifting using the grip shift for the Shi­mano "Nexus" 8-speed hub drive
With the Shimano Nexus hub drives there is another operation option via the operating machine that enables shifting using the chin (option). To change up move the gear lever 45° up and to change down move it 45° down. After completing the gear change, the gear lever moves back to its starting position.
Figure 20: Shifting via the PRO ACTIV operating machine with the Shimano "Nexus"
The Shimano Alfine hub drive is shifted via a thumb-forefinger switch fitting. The shifting is achieved as follows:
"Thumb switch" – operation by pressing in
the direction of travel with the thumb
"Index finger switch" – operation normally
by pulling in the opposite direction to travel with the index finger (alternatively can also be operated with the thumb by pressing against the direction of travel).
Change down
Change up
Gear lever
Gear display
Gear changes by twisting the grip to the left and right
Gear display
Gear changes by twisting the grip to the left and right
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Figure 21: Shifting using the thumb-forefinger switch fitting for the Shimano Alfine 11-speed hub drive
For more information on hub drives, please see the instructions provided by the gear manufacturer.
16.4.3 Pedal bearing gearshift
The pedal bearing gearshift is switched on by pressing the control buttons on the left and right of the pedal bearing. Here, you can choose between a 1:1 gear ratio (the left con­trol button in the direction of travel) or a 2.5:1 gear ratio (the right control button in the direc­tion of travel).
Figure 22: Control button on the pedal bearing gearshift
The pedal bearing gearshift should be lubri­cated once or twice a year with the supplied original semi-fluid grease using the syringe. The semi-fluid grease is filled through the slot­ted screw.
Figure 23: Slotted screw to lubricate
Figure 24: Original semi-fluid grease in the syringe
For more information, please see the instruc­tions provided by the manufacturer.
16.5 Disc and rim brakes
Normally there is one disc and one rim brake fitted to the product. Where possible, both brakes should be operated simultaneously and the braking requirement reduced by driving in a way that anticipates the requirement to reduce speed if necessary.
The brakes are operated using the brake lever.
Control button
Slotted screw
Press Left-hand: 1:1
gear ratio
Index finger: higher gear
Thumb: lower gear
Gear display
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Figure 25: Brake lever
In the event of abrupt hard braking, there is a risk that you might fall forward with your upper body and thereby cause injuries to your­self.
Please make sure that the braking sur­faces on the rim, the brake disks and the brake pads on the rim breaks do not come into con­tact with oils or greases which could otherwise impair the braking effect. If rims or brake pads do come into contact with oils or greases, the brake pads must be replaced and the brake disc and rim must be professionally cleaned with brake cleaner (e.g. Weicon surface cleaner).
You can find further information in the brake manufacturer's instructions.
16.6 Back-pedal brake for hub drives
A back-pedal brake is already integrated into the Shimano Nexus 7 and 8 speed hub drives.
This brake is operated by moving the cranks against the acceleration direction (clockwise). The brake force applied is adjusted by the strength of the backwards movement of the cranks.
16.7 PRO ACTIV back-pedal brake & crank release function
16.7.1 Operation
The PRO ACTIV back-pedal brake can be used for chain gears or hub drives with a free­wheel.
The PRO ACTIV back-pedal brake is a closed hydraulic system consisting of a generator unit and a disc brake calliper. The system has automatic wear compensation for the brake pads.
To adapt the system to your body weight and the physical limitations of the driver, the springs of the system are available in three strengths. These can also be replaced retro­spectively.
The back-pedal brake is delivered with a crank release function which allows reverse driving and manoeuvring via the hand rims. For func­tional reasons, the back-pedal brake always acts as soon as the product moves backwards. Therefore, the driver must first unlock the re­verse movement by operating the crank re­lease function.
The braking function via the backward move­ment (crank movement against the direction of acceleration) is always guaranteed – with the crank release function activated or deactivated.
The crank release function can also be selected in combination with the 7 and 8 speed Shimano Nexus hub drives (which already have back-pedal brakes) so that it is possible to reverse and manoeuvre via the hand rims. The back-pedal brake is implemented here via the hub drive. In this case it must be ensured that the hub drive's back-pedal brake is not operational when the crank release function is activated. If you want to brake with the acti­vated crank release function, this is only possi­ble via the additional braking system such as a rim brake.
Brake lever
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17
Figure 26: Generator unit PRO ACTIV back-pedal brake
16.7.2 Operation
The brake is operated by moving the cranks against the acceleration direction (clockwise). The brake force applied is adjusted by the strength of the backwards movement of the cranks.
The crank release function is operated by pressing the side pressure plate. To activate the crank release function, the left-hand pres­sure plate must be operated (seen from the direction of travel). To return to normal driving operation with the back-pedal brake, the right­hand pressure plate must be operated.
Figure 27: Left- and right-hand pressure plates
16.7.3 Safety instructions
Before every trip, perform a brake test while stationary by moving the cranks with the normal operating force rearwards. The drive wheel must not be able to move when the sys­tem is operated.
At regular intervals, check that all of the connections, lines, bleed screws and the sur­face of the transmitter unit do not leak and that all the screw connections on the brake system are tightened securely.
At regular intervals, check that the brake pads and discs are free from grease, oil or other contamination. In addition, check the thickness of the brake disc. The minimum thickness is printed on the brake disc. In addi­tion, the brake pad thickness must be checked with a measuring calliper. The minimum pad thickness plus support material is 2.5 mm. Measure the pad thickness at the thinnest point.
Do not drive if your product is faulty in one of the previously listed points. Contact your dealer immediately who will arrange mainte­nance by PRO ACTIV.
16.8 Parking brake
Using the aluminium bracket which is attached to the left-hand side of the pedal bearing sup­port, one of the two brakes can be used as a parking brake. For this purpose, the aluminium bracket is clamped over the grip and the brake lever while the brake lever is depressed.
Figure 28: Aluminium bracket as a parking brake
Deactivating the crank release function
Activating the crank release function
Aluminium bracket as a parking brake
Operating instructions NJ1 Adaptive bike
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16.9 Components
You will be instructed about the functions and operation of the gears, brakes and other brand components during the hand-over / training. You can also get information later from the component manufacturers' operating instruc­tions enclosed, or if needed, by asking your dealer or PRO ACTIV. The operating instruc­tions from the component manufacturers can also be downloaded online.
The most important documents are grouped together in the download area at www.proactiv-
gmbh.com. More extensive information can be
found on the manufacturers' websites: Shimano components:
http://si.shimano.com
Magura components:
http://www.magura.com/en/bicyclecomp/produ cts/downloads.html
Rohloff components:
http://www.rohloff.de/en/service/downloads/doc umentation/index.html
Mountain Drive pedal bearing gear shift:
http://www.haberstock­mobility.com/en/products/schlumpf­drive/schlumpf-mountain-drive.html
Sigma:
http://www.sigmasport.de
Subject to changes to the links provided by the component manufacturers.
17 Storage
Store the product on an easy to clean surface in a dry environment, preferably at room tem­perature (+15 °C to +25 °C).
For storage please also comply with the notes in other sections of these operating instructions and the component manufacturers' operating instructions included with delivery.
If the product should be stored or not used for a long time, the device should be driven a few metres forwards and backwards once a month to prevent the brakes seizing up. If nec­essary, before returning to service, a general function and safety check by the dealer is rec­ommended.
18 Transport
When transporting in vehicles it must be noted that the product is not approved for use as a seat in vehicles or disabled person's vehi­cles when combined with a manual wheelchair. All vehicle occupants must only sit on the seats installed in the vehicle during the journey with the associated restraint systems. Failing to observe this leads to increased risk of injury for the user as well as for third-parties.
The product and all associated compo­nents must be secured during transport so that they are not damaged (e.g. by falling over) and do not become a hazard to persons or other products.
When loading make sure that the cables and brake lines are not caught up, become kinked or otherwise damaged. The product may not be used with damaged cables and / or brake lines.
19 Malfunctions
In the event of any malfunctions which cannot be solved by yourself based on the operating instructions included on delivery, please con­tact your dealer or PRO ACTIV.
Malfunctions must be solved before any further use or, if they occur during the journey, this must be interrupted immediately.
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20 Cleaning and care
Regular cleaning of the product is prescribed to prevent the components becoming clogged up due to dirt. In particular, the product should be carefully cleaned after every major use, e.g. summer or winter holidays.
For all cleaning processes, only use commer­cially available, household cleaning agents. Do not use any abrasive cleaning agents or ag­gressive, acidic cleaners, to prevent scratching or fading of the coating or the anodised parts.
The drive wheel should be regularly cleared of contamination. It is recommended that you use a soft sponge or a soft brush.
The product must not be cleaned using
steam or high pressure.
If you need care products for your product,
please contact PRO ACTIV.
21 Maintenance
21.1 General instructions
The product is not a maintenance-free device. Therefore, please observe the following in­structions about maintenance.
For tyres with tread: As soon as there is one or more points with less than 1 mm of tread on the product or the adapted wheel­chair, the tyres must be changed since other­wise there is an increased risk of an accident.
For tyres without thread: As soon as there is one or more points where the tyre carcass or the accident protection is visible on the product or the adapted wheelchair, the tyres must be changed since otherwise there is an increased risk of an accident.
When maintaining the brakes and the gear components, it is imperative that the op­erating instructions of the manufacturer which were included in delivery are followed.
Only manufacturer's original parts may be used when ordering spare parts.
Repairs and conversions of the product may only be carried out by your dealer or PRO ACTIV.
Tightening torques and securing details for fastening elements as shown in the table in chapter 27 must be observed.
21.2 Service schedules
There is some maintenance work or checks which should be carried out by the user themselves at regular intervals (approximately
every 4 weeks depending on the frequency of use):
The chain for the chain shift should be
cleaned and lubricated with chain oil (ob-
serve the manufacturer's instructions). Check the tyres for damage, foreign bodies
and any cracks that form. Check the cable housings are seated cor-
rectly and tightly in the gear cable holders. Gear and brake cables or brake lines
should be checked for any kinks or crush-
ing.
Check the brake pads. Check the tyre pressure and correct if
needed (the tyre pressure should always
be as printed on the tyre covers).
If you should discover any problems dur­ing these checks, please immediately contact your dealer or PRO ACTIV. Service and repair work on the product may only be carried out by your dealer or PRO ACTIV.
In addition to these maintenance tasks / checks by the user, PRO ACTIV has pre­scribed maintenance tasks to be carried out by the dealer or PRO ACTIV for safe opera­tion of the product and to minimise the risk to the user or third-parties.
The initial inspection is performed after running 200 kilometres or 5 months after delivery (whichever comes first). The maintenance schedule can be found in the inspection lists in chapter 30.
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20
Subsequent inspections are then always per­formed after 1,000 kilometres running or after a period of 1 year (whichever comes first). The maintenance schedule can be found in the inspection lists in chapter 30.
After extreme loads, e.g. during holidays where the product was used on sand, near sea water or in snow, it is recommended that an addi­tional deep clean and inspection is performed by your dealer or PRO ACTIV.
To maintain the operating licence and the war­ranty validity, the performance of the mainte­nance tasks must be documented. Any faults identified during maintenance work must be rectified and documented as such before fur­ther use of the product.
Even if your product does not show any signs of wear, damage or malfunctions, the regular safety-related checks on your product must be carried out in accordance with the mainte­nance schedule.
21.3 Proof of maintenance
To provide proof of the maintenance, you can use the inspection lists in chapter 30. The in­spection lists are also available as pdf files which can be filled in within the download area of www.proactiv-gmbh.com
. In any event, keep all documents / service reports as a means of proof, and get any service work which was not carried out by PRO ACTIV documented.
Please bring these operating instructions / service booklet to every service.
22 Disposal
At the end of the service life, the product can be disposed of by PRO ACTIV or your dealer in a proper, environmentally-friendly manner.
23 Re-use
If your product has been provided to you by your funding provider and you no longer re­quire it, you should report this fact to your health insurance company or your dealer. Your product can then be simply and economically re-used.
Before any re-use, a safety check must be carried out on the product by PRO ACTIV. In addition to the instructions contained in chapter 20 (Cleaning and care), a thorough cleaning of the grips and all controls must be carried out. This will also be done by PRO ACTIV as part of the safety check. The safety check must be initiated by the funding provider.
24 Warranty
PRO ACTIV guarantees that the product was free of any defects at the time it was handed over. This warranty expires 24 months after the product was delivered.
Further information can be found in PRO AC­TIV's general terms and conditions at
www.proactiv-gmbh.com
.
Any modifications to the product which have not been expressly approved by PRO ACTIV will invalidate the warranty. Such modi­fications may cause unforeseeable safety risks and are therefore not permitted.
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21
25 Liability
As the manufacturer of the product, PRO AC­TIV is not responsible for its safety if:
the product is handled improperly the product is not maintained in accor-
dance with the maintenance schedule laid down by PRO ACTIV
the product is commissioned and used
contrary to the instructions in these operat­ing instructions
repairs or other work are carried out by
non-authorised persons
third-party parts are installed or connected
to the product
Further information can be found in PRO AC­TIV's general terms and conditions at
www.proactiv-gmbh.com
.
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22
26 Appendix: Avoiding crossed gears with the chain shift
from the middle chain wheel, you can switch to all 9 sprockets
from the large chain wheel, you can switch to the small sprockets (1-7)
from the large chain wheel, you should
not switch
to the large sprockets (8+9) =
crossed gear
from the small chain wheel, you can switch to the larger sprockets (9-3)
from the small chain wheel, you should
not switch
to the smallest sprockets (1+2) =
crossed gear
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27 Appendix: Tightening torques and securing details
The following table shows the torques for shaft screws with a metric control thread (valid if the drawing or assembly instructions do not state different values!):
Dimension
Torque MA in Nm depending on how tight the screws are Stability 8.8 Stability 10.9
M4 2.1 3.1 M5 4.2 6.1 M6 7.3 11 M8 17 26 M10 34 51 M12 59 87 M10 x 1 36 53 M12 x 1.25 64 93 M27 x 1.5 70 ...
Securing details: All screws on PRO ACTIV products should be secured with thread lock fluid "medium strength" (e.g. Weicon AN302-42), where there are no securing clamps on the screw connections present or there is a lubrication requirement with grease or copper paste.
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28 Appendix: Medical product passport / record of training
Product specifications:
Serial number:
Customer data:
Surname, forename: Street: Postcode, city: Phone: Paying organisation:
Trainingcarried out by:
Medical supplies dealer
PRO ACTIV representative
Record of training
I was / we were instructed in accordance with the associated hand-over certificate about the operation of the product listed and informed about possible operator errors. I was / we were also advised about situations where the assistance of another person is required. The operating instructions were handed to me / us.
Instructor
Name, date, signature
1. Person being trained
Name, date, signature
2. Person being trained
Name, date, signature
3. Person being trained
Name, date, signature
For minors, or persons who are not responsible for their actions, legal guardians / supervisors / responsible persons are to be trained in the use, this is confirmed by their signature. The data is recorded in the feedback system of PRO ACTIV Reha­Technik GmbH, as the manufacturer of the above named product. It will be managed in accordance with Section 16 BDSG (Federal Data Protection Law).
Stamp / Date / Dealer's signature
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29 Appendix: Hand-over certificate
29.1 Required compliance criteria to authorise use
Topics
completed / fulfilled
Remarks
The product is suitable for the customer based on their own judgement and the customer informa­tion received regarding the disability-related re­strictions.
The use intended by the customer is fully consis­tent with the intended use as described in the operating instructions (see the Product descrip­tion / intended use chapter).
The product's equipment is suitable to allow the customer safe use with maximum reduction of risks (see check list on the following page).
The customer was informed about the current / applicable regulations in accordance with the road traffic regulations.
The customer's driving ability was checked during a test drive with difficult driving situations and found to be appropriate (see the check list on the following page).
The user, according to their own statements, or those of the legal representative or guardian and the assessment of the person providing the train­ing, is able to meet the requirements of public traffic in full and to act accordingly. This ability to act, which is the basis for reducing the risk for the user and other road users to an acceptable level, is also completely achievable taking current ill­nesses / disabilities into full account.
The operating instructions, and explicitly all of the warning and safety instructions contained therein, were discussed during the training in detail and understood by the user. The user was then handed these operating instructions.
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29.2 Check list for training the user
Topics
com­pleted / fulfilled
Advised of the applicable legal regulations when driving on public roads. All mechanical functional controls were explained and their function demonstrated. Adaptation of the adapter to the wheelchair and removing the adapter from the wheelchair was
demonstrated and then performed by the user themselves and / or their assistant. Adaptation and uncoupling the product to / from the wheelchair was demonstrated and then per-
formed by the user themselves and / or their assistant. Adaptation of the wheelbase extension on the wheelchair was demonstrated and then performed
by the user themselves and / or their assistant. Repositioning the wheelchair drive wheels from the standard position in the wheelbase extension
sockets – if fitted – was demonstrated and then performed by the user themselves and / or their assistant.
How the parking stand works was demonstrated and then performed by the user themselves and / or their assistant.
Operating the parking brake was demonstrated and then performed by the user themselves and / or their assistant.
Use of the service brakes was demonstrated and then performed by the user themselves and / or their assistant.
How the gears work was demonstrated and then performed by the user themselves and / or their assistant.
How the lights work – if fitted – was demonstrated and then performed by the user themselves and / or their assistant.
Test drive: Forwards and, if required, backwards travel through 4 cones spaced at 1.5 m or 2 m Test drive: Driving on the level, uphill and downhill in the direction of travel Test drive: Emergency stop from high driving speed Instructions about care, cleaning and maintenance of the product were given. The contents of the operating instructions from PRO ACTIV and the other component manufactur-
ers were completely worked through and understood by the customer based on the product train­ing.
The use of the product is only permitted when all topics listed in "Required compliance criteria for those permitted to use" have been met by the user and all the points have been ticked off in the "Check list for training the user".
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30 Appendix: Inspection lists
Initial inspection: After 200 km or 5 months
Kilometre reading:___________________
OK /
carried out
not OK resolved
Check all screws / fastening elements are firmly seated
Functional / safety check of all lights, steering, adaptation to the product and the adapted wheelchair / wheelchairs
Check and if nec. replace the brake fluid, brake pads, brake cables and tyres on the product and the wheelchair
Check the spoke tension of the drive wheel and, if required, correct the tension / re-centring
resolved = the fault was corrected
Comments:
Stamp:
Date / Signature
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Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after
heavy use
Kilometre reading:___________________
OK /
carried out
not OK resolved
Check all screws / fastening elements are firmly seated Functional / safety check of all lights (if fitted), adaptation to
the product and the adapted wheelchair / wheelchairs Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack
formation, deformation, etc. Check and if nec. replace the brake fluid, brake pads,
brake cables and tyres on the product and the wheelchair Geometrical check of the wheelchair and product frame
Grease the pedal bearing gears (if fitted) Check, clean and oil the gear components
Check the spoke tension of the drive wheel and, if required, correct the tension / re-centring
resolved = the fault was corrected
Comments:
Stamp:
Date / Signature
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Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after
heavy use
Kilometre reading:___________________
OK /
carried out
not OK resolved
Check all screws / fastening elements are firmly seated Functional / safety check of all lights (if fitted), adaptation to
the product and the adapted wheelchair / wheelchairs Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack
formation, deformation, etc. Check and if nec. replace the brake fluid, brake pads,
brake cables and tyres on the product and the wheelchair Geometrical check of the wheelchair and product frame
Grease the pedal bearing gears (if fitted) Check, clean and oil the gear components
Check the spoke tension of the drive wheel and, if required, correct the tension / re-centring
resolved = the fault was corrected
Comments:
Stamp:
Date / Signature
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Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after
heavy use
Kilometre reading:___________________
OK /
carried out
not OK resolved
Check all screws / fastening elements are firmly seated Functional / safety check of all lights (if fitted), adaptation to
the product and the adapted wheelchair / wheelchairs Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack
formation, deformation, etc. Check and if nec. replace the brake fluid, brake pads,
brake cables and tyres on the product and the wheelchair Geometrical check of the wheelchair and product frame
Grease the pedal bearing gears (if fitted) Check, clean and oil the gear components
Check the spoke tension of the drive wheel and, if required, correct the tension / re-centring
resolved = the fault was corrected
Comments:
Stamp:
Date / Signature
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Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after
heavy use
Kilometre reading:___________________
OK /
carried out
not OK resolved
Check all screws / fastening elements are firmly seated Functional / safety check of all lights (if fitted), adaptation to
the product and the adapted wheelchair / wheelchairs Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack
formation, deformation, etc. Check and if nec. replace the brake fluid, brake pads,
brake cables and tyres on the product and the wheelchair Geometrical check of the wheelchair and product frame
Grease the pedal bearing gears (if fitted) Check, clean and oil the gear components
Check the spoke tension of the drive wheel and, if required, correct the tension / re-centring
resolved = the fault was corrected
Comments:
Stamp:
Date / Signature
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Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after
heavy use
Kilometre reading:___________________
OK /
carried out
not OK resolved
Check all screws / fastening elements are firmly seated Functional / safety check of all lights (if fitted), adaptation to
the product and the adapted wheelchair / wheelchairs Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack
formation, deformation, etc. Check and if nec. replace the brake fluid, brake pads,
brake cables and tyres on the product and the wheelchair Geometrical check of the wheelchair and product frame
Grease the pedal bearing gears (if fitted) Check, clean and oil the gear components
Check the spoke tension of the drive wheel and, if required, correct the tension / re-centring
resolved = the fault was corrected
Comments:
Stamp:
Date / Signature
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Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after
heavy use
Kilometre reading:___________________
OK /
carried out
not OK resolved
Check all screws / fastening elements are firmly seated Functional / safety check of all lights (if fitted), adaptation to
the product and the adapted wheelchair / wheelchairs Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack
formation, deformation, etc. Check and if nec. replace the brake fluid, brake pads,
brake cables and tyres on the product and the wheelchair Geometrical check of the wheelchair and product frame
Grease the pedal bearing gears (if fitted) Check, clean and oil the gear components
Check the spoke tension of the drive wheel and, if required, correct the tension / re-centring
resolved = the fault was corrected
Comments:
Stamp:
Date / Signature
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Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after
heavy use
Kilometre reading:___________________
OK /
carried out
not OK resolved
Check all screws / fastening elements are firmly seated Functional / safety check of all lights (if fitted), adaptation to
the product and the adapted wheelchair / wheelchairs Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack
formation, deformation, etc. Check and if nec. replace the brake fluid, brake pads,
brake cables and tyres on the product and the wheelchair Geometrical check of the wheelchair and product frame
Grease the pedal bearing gears (if fitted) Check, clean and oil the gear components
Check the spoke tension of the drive wheel and, if required, correct the tension / re-centring
resolved = the fault was corrected
Comments:
Stamp:
Date / Signature
Operating instructions NJ1 Adaptive bike
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Your dealer:
PRO ACTIV Reha-Technik GmbH
Im Hofstätt 11 72359 Dotternhausen - Germany Tel. +49 7427 9480-0 Fax +49 7427 9480-7025 E-Mail: info@proactiv-gmbh.de
www.proactiv-gmbh.com
No. 000 000 1437
© 02/2014 PRO ACTIV Reha-Technik GmbH. All rights reserved.
in accordance with Directive 93/42/EEC for medical products
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