Prio Expert MOD600 User Manual

Page 1
Prio® Expert
MOD600
Direct Flow Reverse Osmosis Filtration System
User’s Guide
Page 2
Before operating this appliance, please read the instructions carefully. You may want to save this guide for your future reference. Failure to follow the instructions or meet the operating requirements may lead to the product’s failure, malfunction, property damage or personal injury.
Safety Warning
■
Plug the pump unit into an electrical outlet only aer you nish the installation.
■
Check if the voltage indicated on the pump unit corresponds to the local mains voltage before you connect the appliance.
■
Do not use the pump unit if it is damaged in any way. Take it to an autho­rized service center for repair.
■
Do not open the pump unit. There are no serviceable parts inside.
■
When unplugging the pump unit from the mains, do not pull on the power cord. Avoid touching the plug with wet hands.
■
Do not block air vents of the pump unit or place any items on it. Do not place it near the sources of heat, radiators, etc. Do not place it in a tightly closed space where it may overheat.
■
Keep the appliance out of reach of pets or other animals.
■
In case of leakage malfunction or water presence around the appliance
shut o the electrical power to the circuit rst, then pull the plug out of the
electrical outlet.
■
Remove the plug from the electrical outlet and shut o the inlet valve during your
vacations or other extended periods of time when the appliance is not in use.
■
Unplug the pump unit from the electrical outlet while servicing the main
ltration unit, and changing the membrane or lters.
■
Do not use the appliance if operating requirements such as water tempera­ture/water pressure/electrical supply, etc. are not met. There may be other local regulations to comply with.
■
Do not use the appliance with water that is microbiologically unsafe or of
unknown quality without adequate disinfection before or aer the system.
■
The pump unit was not designed to be used with power cord extenders,
power lters, external transformers, outlet splitters, etc.
■
Do not use the waste water produced by the appliance for drinking or cooking.
■
Never store or operate the appliance in direct sunlight.
■
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction con­cerning use of the appliance by a person responsible for their safety.
■
Children should be supervised to ensure that they do not play with the ap­pliance.
■
At the end of its life, the appliance should be disposed o in an appropriate
manner.
Disposal
Old appliances still contain many recyclable materials. Therefore, please take used unit to your retailer or recycling center so that it can be recycled.
2
Page 3
Description
Congratulations on your purchase of the Prio® Expert R.O. ltration system! With proper
installation and maintenance, it will provide you with high quality drinking water for many years.
This R.O. system removes odor and most harmful substances such as heavy metal ions and total dissolved solids from tap water making it tasty, fresh and vital.
This Reverse Osmosis ltration system consists of two units: the sophisticated pump box with auto-ush control valve and powerful booster pump and the R.O. ltration unit with high-production R.O. membrane. Together, they provide direct ow capability of water ltra-
tion in real time, eliminating the need of a water tank usually found on conventional systems.
Please familiarize yourself with the general concept behind the product and main modes of operation.
Key Features:
■
Clean and safe drinking water right in your home. No need to transport and dispose of bottled water any more.
■
Factory-preinstalled lters and membrane for faster and easier setup.
■
Filters and membrane quick-change housings for easy regular maintenance.
■
Compact and beautiful design.
■
Automatic ush valve: for peak performance and healthier membrane. 18 seconds of powerful ush at the end of each water ltration cycle prevent the scale and debris build-
up on the membrane outer surface.
■
Powerful booster pump increases pressure to radically improve the performance and ef-
fectiveness of the R.O. unit in all three key areas: increases ltered water ow (production rate), increases rejection rate (improves water purication quality), increases recovery
rate (decreases amount of waste water).
■
Prolongs the membrane and pre-lter(s) service life due to increased recovery rate.
■
Fully automatic operation of the pump box unit: just open the faucet and get clean water instantly; automatic shut o and ush.
■
LED indicators: easily understand what the state of your R.O. unit is.
■
Split, exible installation possible where needed: install the pump box up to 50 feet away
from the R.O. unit itself. Useful for the situations like lack of space or lack of electrical outlet under the sink, or moving the unit to more appropriate place.
■
Idling protection: if you forget to shut o the ltered water faucet for a long time the pump
will shut down automatically for you.
■
Full separation of electrical components from the membrane and lters of the main R.O. unit makes the regular servicing of your R.O. machine both easy and safe: no need to worry about electrical valves and wires while changing your water lters or membrane.
■
Quick ttings for easy tube connections and change of lters.
3
Page 4
Direct Flow R.O. Systems Benets:
Powerful booster pump and high-production R.O. membrane make it possible to build a high-
end direct ow R.O. machine that oers high performance and water quality.
■
Freshness of water ltered in real time. No more stale water from a tank.
■
Virtually unlimited ltered water production. While conventional systems with tanks are limited by the tank capacity, and require prolonged timeouts to rell the tank, a direct ow system is limited by the membrane ltration rate only.
■
Instant and sustained ltered water ow. It doesn’t depend on how full the tank is.
■
Space-saving, compact installation since tank is not needed.
■
Better water purication quality due to improved contaminant rejection rate.
■
Typically, up to three times less water is wasted per gallon of ltered water, compared to the conventional tank and water storage systems, this is due to the much higher eciency (recovery) rate. Saves you money and Planet Earth’s water resources!
■
Lower cost of ownership due to prolonged service life of pre-lters and membrane, which is in turn a result of higher eciency rate: less water is treated overall by pre-lters and the membrane for each gallon of permeate produced. This saves the capacity of pre-lters and ensures either less frequent change necessity or better purication.
■
Less number of components leads to better reliability.
How It Works:
The MOD600 direct ow reverse osmosis system is a multi-stage automatic ltration machine.
The system consists of the two main units – the pump box and the R.O. unit – which are con-
nected with three tubes. This inter-unit connection distance is up to 50 . Water supply is done through the inlet valve, ltered water is delivered through the faucet, and waste water is drained
through the drain saddle. Deta led connection scheme is shown on the following charts.
4
Page 5
Usually, both units – the pump box and the R.O. unit – are placed under the sink (such as in your
kitchen) and the ltered water facet is mounted on the sink deck near your normal water tap. Aer installation, you will get clean water by simply opening the ltered water faucet. The pump will turn on automatically and will produce ltered water in real time until you shut o the faucet. At the end of each water production cycle the membrane will be ushed for 18 seconds, and then the system will shut o automatically.
LED Indicators (on the Pump Box Unit):
■
No Source: there is no water in the inlet line or it’s pressure is less than 7.25 psi (0.05 MPa). Make sure the inlet tube is
connected and not kinked, and the water inlet valve is open.
■
Working: the pump is working and connected R.O. unit is producing the ltered water for you while ltered water fau-
cet is open. No action is required.
■
Ready: ltered water faucet is shut. The pump is o. No ac- tion is required.
■
Flush: 18 s membrane ush is going. No action is required.
■
Reset: idling protection was triggered. The pump is o. To
restore normal operation power cycle the pump box unit.
Pressure Switches:
The pump box unit is equipped with low and high pressure switches. The low pressure switch
shuts o the pump when there is no inlet water or its pressure is too low. The high pressure switch shuts o the pump when the ltered water faucet is turned o.
Pump:
The pump box unit is equipped with a low voltage booster pump powered by the included transformer for safe operation.
Inlet Valve:
An adapter ball valve is included to be installed into the cold water supply line to feed water to the pump box inlet.
Faucet:
Designer faucet for ltered water is included and usually mounted on the sink deck or counter­top for dispensing the clean, ltered water from the ltered water outlet of the main R.O. unit.
Drain Saddle:
Fits a standard 1.5” diameter drain pipe to drain the waste water from the drain outlet of the
pump box.
Pre-Filters:
The main R.O. unit has two pre-lters: sediment pre-lter on the rst stage and activated carbon pre-lter on the second stage. They provide initial ltration of the water and protect the following thin lm composite R.O. membrane from dirt and aggressive chemicals such as chlorine oen found in tap water.
5
Page 6
R.O. Membrane:
The third and main stage of the ltration is high-production R.O. membrane. It is “semi-per­meable”, which means that it allows water to pass through but prevents dissolved particles from passing through. It splits the feed water into two streams: clean water goes to the post-lter and then onto the faucet. Waste water with rejected particles goes down the drain.
Post-Filter:
Last stage of ltration is an activated carbon post-lter and/or remineralization for ne con-
ditioning and keeping the extra freshness of your water.
Specication
Operating Requirements:
■
Minimum supply water pressure: 7.25 psi (0.05 MPa)
■
Maximum supply water pressure: 80 psi (0.55 MPa)
■
Minimum water temperature: 41 oF (5 oC)
■
Optimal water temperature: 59–77 oF (15–25 oC)
■
Maximum water temperature: 95 oF (35 oC) / up to 105 oF (40.5 oC) short-term
■
Ambient air temperature: 41–105 oF (5–40.5 oC)
■
Water source: tap water supply, chlorinated or non-chlorinated, bacteriologically safe
■
Supply water pH range: 4.0-11.0
■
Supply water turbidity: < 1 NTU
■
Supply water components: Hardness (CaCO3) <180 mg/L (<10.5 gpg), Iron <0.1 mg/L, Manganese <0.05 mg/L, Hydrogen Sulde 0.00 mg/L
■
Maximum supply water TDS: 1000 ppm
■
Indoor use only.
■
Electrical input: AC 100-240V 50/60 Hz
■
Maximum length of the line between the pump unit and the membrane (“split installa­tion”): 50  (15 m) (purchase of extra tubing may be required)
■
Tubing: ¼”
Performance:
Performance of the appliance such as ltered water delivery rate, rejection rate, etc. is highly
dependent on local conditions (inlet water pressure, temperature, TDS and degree of con­tamination, etc.) and R.O. system use pattern. Actual performance may vary.
■
Filtered water production rating: 400 gpd (1450 lpd) maximum
■
Filtered water delivery rate, typical: 0.159–0.330 gpm (0.6–1.25 l/min)
■
Membrane rejection rate1, typical: 90%
■
Recovery rate (system eciency2), typical: 50%
■
Drain water ow restrictor: 300 cc (ml/min) nominal, up to 450 cc in working mode, open ow in ush mode.
■
Auto-ush duration: 18±5% s
1
For all dissolved solids combined as measured by TDS or conductivity meter.
2
Eciency rating means the percentage of the inuent water to the system that is available to the user as
reverse osmosis treated water under operating conditions that approximate typical daily usage.
6
Page 7
■
Idling protection: 120 minutes (the pump box unit shuts down the pump and goes into
‘reset required’ mode if working mode continuous duration reaches 2 hours without inter­ruption)
Weight and Size:
Pump box unit: Size (WDH), body only, excluding protrusions: 8.74 x 4.80 x 12.44” (222 x 122 x 316 mm) Weight, without water and tubing: 8.6 lbs (3.9 kg) R.O. ltration unit: Size (WDH), body only, excluding protrusions: 13.46 x 4.92 x 14.80” (342 x 125 x 376 mm) Weight, without water and tubing: 8.8 lbs (4.0 kg)
Warranty:
1 year limited warranty
Package Contents:
(1) The auto-ush booster pump box unit (1) The R.O. ltration unit (1) Adapter ball valve ⅜” x ⅜” x ¼” or ½” x ½” x ¼” (depending on market) (1) Teon tape roll (1) Faucet (1) Drain saddle (1) Wrench (20  / 6 m) Water tubing ¼” (1) ¼” x ¼” union check valve (1) ¼” x ¼” x ¼” union tee tting
User’s guide
Installation
Notes:
1. Shut o the cold water supply under the sink or the location where the system will be
installed. If the existing valve is inoperable, the water supply to the house must be shut
o. Then, relieve the water pressure by opening the cold water tap. Do not connect the
system to hot water source.
2. Depending on your plumbing system and sink/countertop type you may need to use tools like variable speed drill, drill bits, screw driver, wrench, etc. You may want to ask a profes-
sional service provider such as certied plumber to install the inlet valve adapter, faucet,
and drain saddle to assure a trouble-free setup.
3. During installation you will need to cut the supplied ¼” tubing into segments as needed. Use your utility knife for that or similar tool. See the following charts to determine the connection scheme and length of hoses necessary. You may need to purchase extra tubing for far-reaching split or other corner case installations.
4. Do not connect the pump box unit to the electrical supply until the setup is completed.
5. With initial operation, check for leaks. If a leak is observed, verify that the tubing is pushed into the quick tting far enough to seal the tubing against the O-ring and that the tubing was cut at 90
o
.
7
Page 8
8
General connection scheme:
filtered
inlet valve
water faucet
X855
from inlet valve
to R.O. unit inlet
from filtered water outlet of the R.O. unit
from waste water outlet of the R.O. unit
to drain or waste water collection container
check valve (optional)
drain saddle
R.O. unit inlet
MOD600
waste water outlet
permeate outlet
to another point-of-use
tee fitting (optional)
Page 9
1
3
ut
No skewed cut!
IMPORTANT: Cut Tubing At 90° to Ensure a Watertight Seal:
4
1
2
3
4
1
3
2
Units Placement Guide:
Pump box unit
To Connect the Tubing to a Fitting:
1. Remove the lock if present (not present in self-locking ttings).
2. Push. Insert the tube rmly until full stop.
3. Pull the collet back slightly.
4. Replace the lock (if present).
To Disconnect the Tubing:
1. Remove the lock if present (not present in self-locking ttings).
2. Push the collet and hold.
3. Pull the tubing out.
4. Replace the lock (if present).
R.O. ltration unit
Remember this unit must be serviced at regular intervals. Therefore it should be reasonably
accessible (for changing lters or membrane, etc.).
9
Page 10
The maximum length of hose connections between the pump box unit and R.O. ltration unit
o
r
8
is 50 . You may place both units under your kitchen sink, or you may place the R.O. ltration
unit under the sink in your kitchen near the faucet, and the pump box unit in your bathroom near the electrical outlet, cold water supply and drain pipes.
Installation Steps:
3/8”
1/2”
3/8”
3/8”
1/2”
1/2”
1. Install adapter ball valve (included) to the cold water supply. Use some Teon or plumbers
sealing tape to prevent leaks.
Use adapter valve without Conversion Adapter to have 1/2” and 3/8” conguration or Conver­sion Adapter can be threaded to either side of the valve to make congurations of 1/2” x 1/2” or 3/8” x 3/8”.
1. Faucet
2. Chrome washer
3. Black rubber
4. Countertop or
3
5. Black washer
6. Lock washer
7. Lock nut
8. Insert
9. Sleeve
10. Compression
11. Tubing
washer
sink deck
nut
2. Create ½” hole for the ltered
water faucet and install it.
Tip: If you have a soap dispenser
or a water sprayer in an exist­ing hole you may remove it and
1
4
5
7
9
11
2
6
8
10
use its hole for the ltered water
faucet.
3. Install drain saddle.
The square foam gasket with a circle cut out must be applied to the inside of the drain sad­dle. Remove sticky tape backing and stick to the drain saddle as shown.
10
Page 11
Drill a ¼” hole in the drain pipe
n d
l
n
■
Connect with the tubing the "to faucet" outlet of the R.O. filtration unit with the faucet.
above the trap and on the ver­tical or horizontal tail piece. Lo­cate the drain connection away from the garbage disposal to prevent potential contamination and system fouling.
never mount here
mount drain saddle here
never mount here
4. Remove gags and connect tubes as follows. See the connection chart for details.
■
Insert water supply tubing from inlet valve adapter into the “inlet” tting of the pump box unit.
■
Insert the supply tubing from the “RO unit” tting of the pump box unit into the supply inlet of the R.O. ltration unit.
■
Insert the ltered water tubing from the permeate outlet of the R.O. ltration unit into the “permeate” tting of the pump box unit.
■
Insert the waste tubing from the waste water outlet of the R.O. ltration unit into the “waste” tting of the pump box unit.
■
Insert the waste tubing from the “drain” tting of the pump box unit into the drain saddle
(through the optional union check valve on the way) or to a waste water collection con-
tainer. Install the check valve with the arrow in the direction of ow.
11
Page 12
Initial Washing:
Aer installation it is recommended to perform the initial washing of the system. For this:
■
open cold water supply valve;
■
open the inlet valve;
■
open the ltered
water faucet;
■
plug the pump box unit’s power cord into the electrical outlet;
2 min
■
wait for water to arrive at the faucet (it may take a while, water foam and air may be going out of the system);
■
wait for 2 minutes for more or less steady
water ow from the faucet and shut o
the faucet;
■
wait for auto ush to complete (18 s);
repeat
2 min
5-10
times
■
repeat the cycle “open the ltered water faucet – wait for 2 minutes – shut o the ltered water faucet – wait for auto ush to complete” 5-10 times;
■
aer you nished with previous step shut o the faucet, and your system is ready for use.
Please note that aer initial installation or changing the lters or membrane, air contained in the new dry system or lter may go out sometimes producing foamy, white ltered water.
Water may look white due to tiny air bubbles in it. If you leave the water to stand for few min­utes all bubbles will surface and eliminate. Such aerated water is clean and safe. Gradually
over the coming days all air inside your system will nd its way out. To make this process
faster you may repeat the initial washing procedure until you’re pleased with the result. Also note that if for some reason the water supply contains a lot of dispersed air, your R.O. system may start producing aerated water again. The system’s internal pipes and components never take air from outside as they are completely air and water sealed and leak-free.
12
Page 13
Regular Use
To get clean water just open the ltered water faucet. The pump will turn on automatically and will produce the ltered water ow in real time until you shut o the faucet. At the end of each water production cycle the membrane will be ushed, and then the system will shut o automatically.
Please note that R.O. membrane needs up to 50 hours of active operation before reaching peak performance in terms of water ow, recovery and rejection rates.
For your safety and peace of mind please unplug the pump box unit from the electrical out-
let and shut o the inlet valve before servicing your R.O. system such as changing lters or
membrane, or during vacations.
Tips:
■
You may install the optional union tee tting to the tubing line prior to the ltered water
faucet to get another line of clean water going to the other point-of-use (such as a sink in a bathroom or ice maker in your fridge).
■
Operating the system using soened feed water greatly reduces the chances of membrane failure and prolongs lters and membrane service life.
Changing Filters and Membrane
This R.O. system contains the replaceable components critical to the eciency of the system. Replacement of a component should be with one of identical specications, as dened by the manufacturer, to assure the same eciency and contaminant reduction performance.
To reduce the risk of water leakage or ooding, and to ensure optimal R.O. system performance:
■
Change the disposable pre-lters every 6 months or sooner if you observe a noticeable reduction in water ow rate.
■
Change the disposable post-lter every 12 months or sooner if you observe a noticeable reduction in water ow rate.
■
Change the disposable R.O. membrane every 36 months or sooner if you observe a notice-
able reduction in water ow rate.
Failure to replace the disposable lters & membrane at recommended intervals may lead to re­duced system performance and cracks in the lter housings, causing water leakage or ooding.
Please note the capacity of the lters and membrane is limited. Their service life depends on
the degree of contamination of the water supply and system usage. All terms apply to normal household use. Actual performance may vary. You may need to change lters or the mem­brane sooner than indicated if you notice chlorine or other tastes or smells, etc. Manufacturer recommends a TDS test every six months.
Replacement Filters:
■
K871 (sediment pre-lter)
■
K870 (activated carbon pre-lter)
■
K858 or K856 (high-production R.O.
membrane)
■
K880 (activated carbon post-lter and
conditioner)
Optional post-lters which can also be used instead of K880:
■
K875 (granular activated carbon post-lter)
■
K873 (granular activated carbon with schungite natural mineral post-lter)
■
K870 carbon block pre-lter may also be used as a post-lter.
To prevent leakage or cracks and ensure the safety of operation and top performance do not
disassemble the lters or try to regenerate them.
13
Page 14
To change lter(s) or membrane:
■
shut o the inlet
valve
■
unplug the pump box unit from the
■
relieve the water pressure by opening the
ltered water faucet
electrical outlet
■
remove the R.O. ltration unit from its
place for easier access (disconnect exter­nal tubes if necessary) and open the unit’s
■
locate the lter (membrane) to be
changed, disconnect its inlet and outlet
ttings and remove it
cover
Note: Remove and change back one lter at a time, one aer another. Do not remove all lters at once to avoid mixing up the tubes.
■
take new lter (membrane) and install it in the place of the removed one observing the water ow direction arrow on its label and restoring the connections (see the internal con-
nections chart for details)
or
14
Page 15
Note: For a pre- or post-lter you only need to connect its inlet and outlet. For the membrane
membrane K858
pre-filter K871
pre-filter K870
post-filter K880
waste water outlet
permeate outlet
R.O. unit inlet
to the faucet
R.O Filtartion Unit Internal Connections Chart
you have to connect the third outlet – to the waste water line. This outlet is located o the center of the membrane housing. Elbow check valve tting (with the arrow) has to be con-
nected to the central (permeate) outlet of the membrane housing.
■
close the cover, reconnect the external tubes and place the unit back in its place
Aer you nished changing lters or the membrane follow the “initial washing” procedure as
described above. With initial operation, check for leaks. If a leak is observed, verify that the
tube or branch pipe of the lter/membrane housing is pushed into the quick tting far enough to seal the tube against the O-ring and that the tubing was cut at 90o.
15
Page 16
Prio, Prio logo are the trademarks of DWT Deutsche Wassertechnologien GmbH, Germany. As used herein, ® denotes registered trademark status in Germany only.
16
Copyright © DWT Deutsche Wassertechnologien GmbH, Germany, 2014, 2018
Loading...