Princeton PRC-36, PRC-36-IPI, PRC-36-MV Installation Manual

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INSTALLATION MANUAL

DIRECT VENT GAS FIREPLACE

IMPORTANT: This installation manual is to be used in conjunction with SUPPLEMENTAL

INSTALLATION AND HOMEOWNER INFORMATION MANUAL. Read both manuals before installing and operating appliance.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

This appliance may be inst alled in an aftermarket perma nently loca ted, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

—Do not store or use gasoline or other flammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS: ◙ Do not try to light any appliance. ◙ Do not touch any electrical switch: do not use any phone in your building. ◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions ◙ If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service agency or the gas supplier.

English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com

WARNING

HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS.

Report No. 216-F-10-5

MARCH 2012

PRC-REV-15

www.kozyheat.com

INTRODUCTION

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

CONGRATULATIONS!

We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product. Our commitment to quality and customer satisfaction have remained the same for over 30 years. We offer a complete line of gas and wood fireplaces, unique cabinets and stylish accessories to compliment any décor. Adding a fireplace is one of the best ways to increase the value of your home and we are proud to offer a network of dealers throughout the country to help make your experience everything you imagine. We pride ourselves in being dedicated to not only function and reliability, but customer safety as well. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace.

Jim Hussong Dudley Hussong President Board Chairman

Homeowner Reference Information

We recommend that you record the following information about your fireplace.

Model Name:_________________________________ Date purchased/installed:__________________________________

Serial Number:________________________________ Location on fireplace:____________________________________

Dealership purchased from:______________________ Dealer Phone:___________________________________________

Notes:_______________________________________________________________________________________________

____________________________________________________________________________________________________

TABLE OF CONTENTS

INTRODUCTION

Introduction and Homeowner Reference Information 1

CONTENTS

Table of Contents 2

SAFETY INFORMATION

Safety Information 3

COMMONWEALTH OF MASSACHUSETTS INFORMATION

Commonwealth of Massachusetts Information 4

SPECIFICATIONS

Fireplace Dimensions 5

Clearances 5

Installation Overview 6

Placement Clearance Requirements 6

PREPARE THE FIREPLACE

Stand-Off Assembly & Installation 7

Nailing Flange Assembly & Installation 7

Horizontal Vent Heat Shield Installation 8

FRAMING

Wall Enclosure Rough Opening 8

Minimum Finished Opening Dimensions 8-9

Horizontal Terminations 9

Vertical Terminations 9

TYPICAL INSTALLATION OPTIONS

Typical Installation Options 10

MANTEL REQUIREMENTS

Mantel Requirements 11

GLASS FRAME ASSEMBLY

Glass Frame Assembly Removal 11

Glass Frame Assembly Installation 11

GAS LINE CONNECTION

Gas Line Connection 12

VENTING

Approved Venting 13

Restrictor 13

Elbows 13

Horizontal Terminations 14

#800-WPT Wall Pass-Thru 15

Vertical Terminations 16

Combustion Air Intake Settings 16

Horizontal / Vertical Combination Venting 16

VENTING (cont.)

#800-1 Series Flex Vent Installation Instructions 17-18

Termination Vent Cap Location 19

Vent Termination Clearances 20

LOG SET INSTALLATION

Log Set Installation 21

CONTROL BOARD

Control Board Removal 22

Control Board Installation 23

GRILL SET

Grill Set Installation 24

Grill Set Removal 24

FINALIZING THE INSTALLATION

Restrictor Troubleshooting / Installation after Termination Completion 25

Burner Tube Adjustment / Troubleshooting 26-27

Heat Damper Operation 27

MAINTENANCE

Maintenance 28

WARRANTY

Warranty 29-30

SAFETY INFORMATION

This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with:

ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”.

This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1

Installation and repair should be done only by a qualified service person. The appliance should be inspected by a qualified service person before use. Annual inspection by a qualified service person is required to maintain warranty. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative th a t con trol compa r t m e n t s, burners and c i r c ulation air pa s s a g e w a ys of the app l i a n c e b e kept cle a n .

If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers , young children and other at risk individuals out of the room and away from hot surfaces.

Clothing or other flammable material should not be placed on or near the appliance.

Adequate accessibility clearances for servicing and proper operation must be maintained.

This appliance must not share or be connected to a chimney flue serving any other appliance.

Keep area around the appliance clear of combustible materials, gasoline and other flammable vapor and liquids.

The flow of combustion and ventilation air must not be obstructed.

Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.

The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service technician.

Clean glass only when cool and only with non-abrasive cleansers.

WARNING: DO NOT OPERATE APPLIANCE WITH THE GLASS/FRAME ASSEMBLY REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON .

The glass assembly, Part #PRC-057T, shall only be replaced as a complete unit, as supplied by Hussong Mfg. Co., Inc. DO NOT SUBSTITUTE MATERIALS.

Do not strike or slam glass assembly.

Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.

Under no circumstances should any solid fuel (wood, coal, paper or cardboard etc.) be used in this appliance.

Keep burner and control compartment clean.

Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect this appliance and to replace any part of the control system and any gas control which has been under water.

COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS

NOTE The following requirements reference various Massachusetts and national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

INSTALLATION OF CARBON MONOXIDE DETECTORS

At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas -fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wir ed carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

APPROVED CARBON MONOXIDE DETECTORS

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2 034 listed and IAS certified.

SIGNAGE

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight (8 ) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (1/2) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

INSPECTION

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.

EXEMPTIONS

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4:The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented ga s fueled equipment installed

in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

Detailed instructions for the installation of the venting system design or the venting system components; and

A complete parts list for the venting system design or venting system.

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED

When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and;

The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all vent ing instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

143mm

460mm

543mm

625mm

42"

1067mm

178mm

57mm

260mm

241mm

765mm

797mm

619mm

254mm

TOP

813mm

"10

32"

460mm

543mm

625mm

178mm

260mm

241mm

911mm

797mm

619mm

254mm

TOP

813mm

"10

32"

460mm

543mm

625mm

260mm

TOP

460mm

178mm

241mm

FIREPLACE

DIMENSIONS

SPECIFICATIONS

FIREPLACE DIMENSIONS

DESCRIPTION Height Width Back Width Depth Opening

INCHES 32 35-7/8 24-5/8 21-3/8 31-3/8 24-3/8 10 18-1/8” 30-1/8 10-1/4

MILLIMETERS 813 911 625 543 797 619 254 460 765 260

Width

Glass Frame

Height

Stand-off

Height

Front to Vent

Center

(Vert. Term.)

TOP

Floor to Vent

Center

(Hor. Term.)

Front to

Angled Back

LEFT SIDE

STAND-OFFS

FIREPLACE FRONT

GAS LINE HOLE

2-1/4” (57mm)

Figure 5a

CLEARANCES

Top of unit face to header (cement board may be used in this area 10” (254mm)

From unit left & right sides and back 1/2” (13mm)

From surround sides (flush) 1/4” (6mm)

To flooring 0” (0mm)

Unit top to ceiling 31” (787mm)

Unit side to adjacent sidewall 10” (254mm)

Mantel 10” (254mm) deep from top of fireplace 15” (381mm)

ELECTRICAL ACCESS

5-5/8” (143mm)

THERMOSTAT WIRE

ACCESS HOLE

7” (178mm)

RIGHT SIDE

FRONT

9-1/2” (241mm)

SPECIFICATIONS

INSTALLATION OVERVIEW

NOTE The qualified installer should follow the procedure best suited for the installation.

1. Frame an opening for the fireplace, allowing for vent installation (top or rear) and type of installation (corner or flat wall application).

2. If masonry (optional) is used, prepare foundation for the masonry load. A lintel is required to support the added weight above fireplace.

3. Attach nailing flanges to fireplace.

4. Insert fireplace into framing.

5. Install hearth (if applicable).

6. Complete gas line installation.

7. Complete electrical hook-up. Install any standard or optional electrical components at this time.

8. Complete venting installation.

9. Secure fireplace to flooring through holes in outer box bottom and to framing with nailing flanges. Verify all clearances at this point.

10. Install facing material, mantel or cabinetry, allowing room for optional full face doors, if applicable.

11. Install logs.

12. Install grills and optional decorative doors / faces.

13. Verify proper operation of fireplace and all components.

PLACEMENT CLEARANCE REQUIREMENTS

This fireplace must be installed on a level surface capable of supporting the fireplace and venting.

Fireplace must be placed directly on wood or non-combustible surface (not linoleum or carpet) extending entire depth and width of fireplace.

Due to high surface temperatures, fireplace should be located out of traffic and away from furniture and draperies.

This fireplace may be installed in a bedroom.

Please be aware of the large amount of heat this fireplace will produce when determining a location.

PREPARE THE FIREPLACE

STAND-OFF ASSEMBLY & INSTALLATION

To p stand -of f bra cket mus t be attac hed to fir eplac e. Do no t remove. Sta nd -off brackets are not load bear ing.

WARNING

The top stand-off brackets are attached to fireplace top in a flat state for shipping.

1. Remove and save (4) screws securing stand-off heat shield and stand-off brackets, and (4) screws located under stand-off brackets.

2. Form each stand-off bracket as shown.

3. Re-attach stand-off brackets to fireplace using screws previously removed.

Figure 7a

Non-combustible zone: Stand-offs provide 10” (254mm) minimum clearance to header. Use only non-combustible material in this area for entire width of fireplace. Do not use wood, sheetrock etc. in this zone. Other clearances apply. All clearances must be maintained.

STAND-OFF BRACKETS AS SHIPPED

STAND-OFF BRACKETS INSTALLED REMOVE SCREWS SECURING STAND-OFF BRACKETS

NAILING FLANGE ASSEMBLY & INSTALLATION

1. Remove (4) nailing flanges from fireplace sides.

2. With the 1/2” (13mm) long stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges.

3. Bend perforation on nailing flange until parallel with fireplace face. Do not bend toward fireplace face.

4. Position framing stud against 1/2” (13mm) long stand-off (located on backside of nailing flange). Secure with nails or screws.

NOTE Depending on facing material, tabs can be adjusted forward or back wards up to 1/2” (13mm).

CAUTION Never permanently remove these assemblies from fireplace - they must be secured in place regardless of finish material used.

When installed, nailing flanges provide the minimum 1/2” (13mm) clearance from fireplace sides.

BACK VIEW

1/2” (13mm) LONG STAND-OFF FLANGE

AS SHIPPED

NAILING FLANGES

INSTALLED

FRONT VIEW

1/2” (13mm) LONG STAND-OFF FLANGE

NAILING FLANGE

FRAMING STUD

Figure 7b

TOP VIEW

FRAMING STUD

2-1/2” (64mm) CLEARANCE

NAILING FLANGE

FRAMING

HORIZONTAL VENT HEAT SHIELD INSTALLATION

IMPORTANT

The horizontal vent heat shield must be installed when using a 45 -degree elbow to horizontally position the vent system. EXCEPTION: Corner installations

1. Loosen, but do not remove center three screws at back of fireplace as shown.

2. Bend horizontal vent heat shield at perforation to a 45° angle. Slide (3) slots on horizontal vent heat shield under loosened screws. Re-tighten screws.

FRAMING

WALL ENCLOSURE ROUGH OPENING

Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, ad just rough

IMPORTANT

MINIMUM FINISHED OPENING DIMENSIONS

HORIZONTAL VENTING

42” (1067mm) High x 36-3/8” (924mm) Wide x 21-7/8” (556mm) Deep. 1/2” (13mm) clearance at back and sides of fireplace must be maintained.

opening size as necessary to maintain at least minimum clearance requirements.

Non-combustible facing material may be applied over (but not directly to) fireplace face. This will prevent facing material from falling off due to heat expansion. Do not obstruct the flow of ventilation air.

Attach here. Tighten screws.

Figure 8a

VERTICAL VENTING 42” (1067mm) High x 36-3/8” (924mm) Wide x 23-7/8” (607mm) Deep. 2-1/2” (64mm) clearance at back to maintain vent system clearance and 1/2” (13mm) at sides of fireplace must be maintained.

NOTE

WARNING

12-1/2” x (318mm) H x 10-7/8” (277mm) W opening (required for horizontal terminations)

Illustration requires a minimum 5” (127mm) exterior wall depth when using minimum horizontal venting. Anything less than a 5” (127mm) exterior wall

depth requires that you add that depth to the 21-7/8” (556mm) dimension to accommodate minimum venting.

Figure 8b

Provide adequate clearance in front of fireplace to operate lower grill, open and close optional decorative doors / full door faces, access components, installation of gas line, fan, etc.

Do not obstruct upper and lower grill openings. Room air enters through lower passage, is heated and exits through upper passage. Blocking these passages may result is overheating, creating a potentially hazardous situation.

42”

(1067mm)

36-3/8”

(924mm)

5” (127 mm) exterior wall depth shown*

Hearth Height

21-7/8”

(556mm)

FRAMING

Determine exact position of your fireplace, including hearth height, width, and depth, (if applicable). If possible, place fireplace in such a manner that vent termination will be placed between two studs, eliminating the need for additional framing.

If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction is bei ng used, a lintel must be used over the top of fireplace to support the added weight.

HEARTH EXTENSION REQUIREMENTS

Non-combustible material 36” (914mm) wide x 14” (357mm) deep required in front of fireplace when fireplace is raised less than 2” (51mm). If hearth is to be made of combustible material it must have a minimum height of 2” (51mm) and a maximum depth of 6” (152mm).

NOTE

FIRE

HAZARD

WARNING

IMPORTANT

WARNING DO NOT RECESS VENT CAP INTO WALL OR SIDING.

Consider height of hearth finish material (stone, brick, etc.) when building fireplace platform. Bottom of fireplace must be level with finished hearth to allow for lower grill operation and proper fit of optional decorative full door faces.

Do NOT install directly on carpeting, vinyl, or any combustible material other than wood.

Install fireplace on hard metal or wood surface extending the full width and depth of fireplace. Minimum platform size: 35-7/8” (911mm) wide x 21-3/8” (543mm) deep.

Vent cap location must be in compliance with guidelines on page 19 of this manual.

VERTICAL TERMINATIONS

Follow vent pipe manufacturer’s installation instructions for vertical terminations. A minimum 1” (25mm) clearance on all sides of vertical vent pipe must be maintained.

HORIZONTAL TERMINATIONS

Follow vent pipe manufacturer’s installation instructions for horizontal terminations. Include required 3” (76mm) top clearance and 1” (25mm) sides and bottom clearances for

approved rigid vent systems and Kozy Heat #800-1 series flexible vent system.

MINIMUM HORIZONTAL FRAMING DIMENSIONS

RIGID PIPE OPTION #1 (see page 14)

RIGID PIPE OPTION #2 (see page 14)

RIGID PIPE CORNER INSTALLATION

FLEX PIPE

CAUTION

CAUTION Due to high temperatures, this fireplace should be located out of traffic areas and away from furniture and draperies.

Cold air transfer area. The surrounding fireplace chase must comply with all clearances as outlined in this manual and be constructed in compliance with local building codes. Outside walls should be insulated to prevent cold air from entering room.

Figure 9a

VENT PIPE TOP (A) FRAMED OPENING TOP (B)

34-3/8” (873mm) 37-3/8” (950mm)

37-1/2” (953mm) 40-1/2” (1029mm)

45” (1143mm) 48” (1219mm)

37-3/8” (950mm) 40-7/8” (1038mm)

3" clearance - sides

924mm

556mm

13mm

1810mm

1280mm

905mm

13mm

606mm

64mm

IMPORTANT

TYPICAL INSTALLATION OPTIONS

Kozy Heat wall thimble pass-thru (#800-WPT or #800WPT2) must be used on all horizontal vent runs. Follow instructions on page 15 of this manual.

The horizontal heat shield included with this fireplace must be installed when using a 45-degree elbow directly off top of unit to horizontally position vent system. EXCEPTION: Corner installations.

NOTE

HORIZONTAL VENT HEAT SHIELD NOT SHOWN FOR CLARITY PURPOSES ONLY.

Illustration at right requires a minimum 5” (127mm) exterior

wall depth when using minimum horizontal venting. Anything less

than a 5” (127mm) exterior wall depth requires that you add that

depth to the 21-7/8” (556mm) dimension to accommodate minimum venting.

TYPICAL HORIZONTAL INSTALLATION

5” (127mm) exterior wall depth shown*

Figure 10a

TYPICAL CORNER INSTALLATION

Figure 10b

TYPICAL VERTICAL INSTALLATION

Figure 10c

MANTEL REQUIREMENTS

WARNING

TOP STAND-OFF BRACKETS MUST BE ASSEMBLED AND ATTACHED TO FIREPLACE. DO NOT REMOVE. STAND-OFF BRACKETS ARE NOT LOAD BEARING.

NON-COMBUSTIBLE ZONE:

Rigid pipe: 1-1/2” (38mm) above elbow for entire width and depth (behind header) of fireplace.

#800-1 series flexible venting: 1” (25mm) above elbow for entire width and depth (behind header) of fireplace.

NON-COMBUSTIBLE MATERIAL ONLY

HORIZONTAL VENT HEAT SHIELD

NON-COMBUSTIBLE ZONE: NO MATERIALS ALLOWED ON TOP OF FIREPLACE WITHIN SHADED AREA FOR ENTIRE WIDTH & DEPTH OF FIREPLACE. THIS AIR SPACE MUST REM AIN OPEN.

Figure 11a

GLASS FRAME ASSEMBLY

CAUTION

REMOVE GLASS FRAME ASSEMBLY

1. Locate spring-loaded handles securing glass frame assembly at top & bottom of firebox.

2. Pull bottom handles out and down to release glass frame assembly bottom.

3. Pull top handles out and up to release glass frame assembly top.

4. Remove glass frame assembly from fireplace.

INSTALL GLASS FRAME ASSEMBLY

1. Place glass frame assembly onto fireplace front.

2. Pull top handles out and down to secure glass frame assembly top.

3. Pull bottom handles out and up to secure glass frame assembly bottom.

Pull latches out and up to release glass frame assembly top. Pull latches out and down to attach glass frame assembly top.

TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THESE INSTRUCTIONS EXACTLY WHEN REM OVING AND INSTALLING GLASS FRAME ASSEMBLY.

Pull latches out and down to release glass frame assembly bottom. Pull latches out and up to attach glass frame assembly bottom.

Figure 11b

GAS LINE CONNECTION

GAS CONVERSION

This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas.

ATTENTION

CAUTION

NOTE

IMPORTANT

PLEASE REFER TO SUPPLEMENTAL MANUAL FOR INFORMATION REGARDING PROPER MANIFOLD PRESSURE READINGS FOR YOUR PARTICULAR FIREPLACE MODEL.

The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI 223.1.

Commonwealth of Massachusetts: Installation must be done by a licensed plumber of gas fitter.

A listed (and Commonwealth of Massachusetts approved) 1/2” (13mm) T-handle manual shut-off valve and flexible gas connector (included) are connected to the 1/2” (13mm) control valve inlet. If substituting for these components, please consult

local codes for compliance.

This fireplace is equipped with a 3/8” (10mm) x 18” (457mm) long flexible gas connector and manual shut-off valve. The gas line should be run to the point of connection where the shut-off valve and flexible gas line will connect.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut -off valve during any pressure testing of the gas line at test pressures equal to or less than ½ psi (3.5 kPa).

For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating met hods.

The efficiency rating of this appliance is a product of thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system.

NATURAL GAS LP GAS

MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) (recommended) 11” WC (2.74 kPa) (recommended)

MAXIMUM INLET GAS PRESSURE 10.5” WC (2.62 kPa) 13” WC (3.24 kPa)

VENTING

Consult the local and national installation codes to assure adequate combustion and ventilation air is available.

IMPORTANT

CAUTION This gas appliance must not be connected to or joined with any other chimney flue serving another appliance.

Refer to the vent systems manufacturer's installation manual for complete installation instructions. Installation must conform with the venting requirements and restrictions as outlined in this manual.

APPROVED VENTING

Simpson Dura-Vent DV-GS 5” x 8” direct vent system (horizontal and vertical terminations).

Ameri-Vent Direct Chimney System 5” x 8” (horizontal and vertical terminations).

Metal Fab Direct Chimney System 5” x 8” (horizontal and vertical terminations).

ICC EXCELDirect Chimney Systems 5” x 8” (horizontal and vertical terminations).

Selkirk Model DT Direct Vent Chimney Systems 5” x 8” (horizontal and vertical terminations).

Kozy Heat #800-1 series flexible vent system (horizontal terminations).

BDM 5” x 8” Direct Vent Chimney System (horizontal and vertical terminations).

Flame height and appearance will vary depending upon venting configuration and type of fuel used. Venting requirements apply to both Natural and LP gas.

RESTRICTOR

A restrictor is included in fireplace components packet.

Each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace installation is complete a restrictor may be required or may need to be removed or modified.

Page 25 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

TO BE USED AT INSTALLER DISCRETION.

Large Restrictor Bend tabs to approx. 80 degree

Figure 13a

Remove tab (s) to create small restrictor

angles to create tension to hold itself in place when installed.

Slide restrictor into exhaust pipe on top of fireplace with tabs pointing towards you prior to attaching venting.

ELBOWS

For each additional 90° elbow used after first elbow, 3ft. (914mm) must be subtracted from maximum allowed venting. For each 45° elbow used, 1-1/2ft. (457mm) must be subtracted from maximum venting allowed.

NOTE (2) 45° degree elbows may be used in place of (1) 90° elbow.

VENTING

HORIZONTAL TERMINATIONS

HORIZONTAL VENT SYSTEM CLEARANCES

ALL APPROVED VENTING

NOTE Horizontal sections require 1/4” (6mm) rise for every 12” (305mm) of travel.

MINIMUM: 45° elbow + 6” (152mm) horizontal + termination cap.

MAXIMUM: OPTION #1: 45° elbow + 5ft. (1.52mm) + termination cap. OPTION #2: 6” + 45˚ elbow + 10ft. (3.05m) + termination cap.

The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system.

IMPORTANT

Exception: corner installations

Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) wall thickness) or #800-WPT2 (6-1/2” (165mm) - 12- 1/2” (318mm) wall thickness), must be used on all horizontal vent runs.

TOP BOTTOM SIDES

3 inches (76mm) 1 inch (25mm) 1 inch (25mm)

MINIMUM HORIZONTAL VENTING

HORIZONTAL VENT HEAT SHIELD

TERMINATION CAP

6” (152mm) VENT PIPE SECTION

45° ELBOW

Figure 14a

MAXIMUM HORIZONTAL VENTING: OPTION #1

5ft. (1.52m)

45° ELBOW

TERMINATION CAP

Figure 14b

Horizontal vent heat shield not shown for clarity purposes only.

TYPICAL CORNER INSTALLATION

Vent Opening Dimensions: Refer to vent pipe manufacturer's instructions.

TERMINATION CAP

PIPE

90° ELBOW

45° ELBOW

Figure 14d

MAXIMUM HORIZONTAL VENTING: OPTION #2

10ft. (3.05m)

45° ELBOW

6” (152mm) VENT PIPE SECTION

TERMINATION CAP

Figure 14c

#800-WPT WALL PASS-THRU

VENTING

IMPORTANT

#800-WPT or #800-WPT2 Wall Pass-Thru must be used on all horizontal vent terminations. This includes both interior and exterior walls. Follow instructions below.

FRAMING DIMENSIONS FOR #800-WPT KOZY HEAT WALL PASS-THRU

12-1/2” (318mm) HIGH x 10-7/8” (276mm) WIDE

WARNING

IMPORTANT

A. Measure wall thickness; cut insulation panel (included) this length.

B. Install wall pass-thru section marked #1 (3/8” (10mm) flange) into framed opening. Secure to interior wall with screws (not provided).

C. From the exterior, place insulation between flange and top of framed opening in wall pass-thru section #1.

D. Install section marked #2 of wall pass-thru into framed opening, overlapping metal sections as necessary to accommodate wall thickness.

Secure to exterior wall with screws (not provided).

MAINTAIN ALL CLEARANCES AS STATED IN THIS INSTALLATION MANUAL.

If using Kozy Heat series flexible vent system, remove inner ring on each wall pass-thru section with a tin snips. This will provide adequate room for the flexible vent system.

CUT RING OUT OF BOTH SECTIONS IF INSTALLING #800-1 SERIES FLEX VENTING.

Figure 15a

HEAT SHIELD MUST BE FLUSH WITH WALL PASS -THRU.

3/8” (10mm) FLANGE MUST BE ON INSIDE WALL.

INSULATION

HORIZONTAL / VERTICAL COMBINATION: (4.57m) 15' Vertical (3.05m) 10' Horizontal

Termination must be within shaded area

(ft.)

40 38 36 34 32

10 12 14 16 18 20 22 24 26 28 30

(6.1m)

(12.9m)

(9.14m)

0 2 46 8

VERTICAL TERMINATIONS

VERTICAL VENT SYSTEM CLEARANCES

VENTING

SIDES

Termination Cap

ALL APPROVED VERTICAL PIPE

1 inch (25mm)

MINIMUM: 45˚ elbow + 2ft. (610mm) + termination cap.

MAXIMUM: 45˚ elbow + 30ft. (9.14m) + termination cap.

VERTICAL TERMINATIONS ONLY: The combustion air

NOTE

intake shield (located against lower back wall of firebox interior) will require adjustment depending on venting height / configuration and type of fuel used. Use chart below as a guideline when adjusting to achieve desired flame appearance.

Figure 16a

COMBUSTION AIR INTAKE SETTINGS

VERTICAL TERMINATION HEIGHT SETTING GAS TYPE

0 - 10ft. (0 - 3.05m ) 1 NAT

11 - 20ft. (3.35m - 6.10m) 2 NAT

21 - 30ft. (6.40m - 9.14m ) 3 NAT

25 - 30ft. (7.62m - 9.14m) 4 NAT

Figure 16b

HORIZONTAL & VERTICAL COMBINATION TERMINATIONS

Min: 2ft. (610mm)

Max: 30ft. (9.14m)

45° Elbow

MAXIMUM: 10ft. (3.05) horizontal + 15ft. (4.57m) vertical + cap. 25ft. (7.62m) total.

Figure 16c

VENTING

INSTALLATION OF #800-1 SERIES DIRECT VENT TERMINATION KIT(S)

IMPORTANT

The flex pipe is permanently attached to the exterior plate. DO NOT ATTACH #844-1 or #845-1 termination kit to fireplace (or extension kit) until it has passed through wall. Install termination plates to outside wall exterior.

HORIZONTAL TERMINATIONS Refer to illustration on following page.

IF TERMINATING AGAINST VINYL SIDING, A VINYL SIDING PROTECTOR, INCLUDED WITH #844 AND #845 DIRECT VENT KITS, MUST BE USED. FOLLOW INSTRUCTIONS INCLUDED.

IMPORTANT

CAUTION This gas appliance must not be connected to a chimney flu serving another type of appliance.

NOTE

1. If your vent system application does not require an extension kit, proceed to step #7.

2. If your vent system application will require one or more extension kits (Part #846-1), proceed with the following steps. Each #846-1 extension kit contains enough 5” & 8” flexible aluminum to extend chimney an additional 6ft. (1.83m).

3. Gently stretch 5” & 8” flexible aluminum pipes on termination kit (#844-1 or #845-1) and on each extension kit (if used) the length required for your installation.

IMPORTANT

The Kozy Heat wall pass-thru, part #800-WPT or #800-WPT2, must be used on all horizontal vent applications regardless of which vent system you are using.

Page 13 has information on restrictor installation in conjunction with venting installation. Page 25 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

DO NOT STRETCH EXTENSION KIT BEYOND 6ft. (1.83 m). DO NOT STRETCH BEYOND WHAT IS REQUIRED - IT IS VERY DIFFICULT TO RECOMPRESS FLEX PIPES ONCE STRETCHED.

4. Place a bead of sealant outside 5” flex pipe collar (C) (end with EXTERNAL lip), sliding it inside 5” pipe on top of fireplace (D). Secure with 3 evenly spaced screws.

5. Place a bead of sealant inside 8” flex pipe collar (E) (end with the INTERNAL lip), sliding it over 8” pipe on top of fireplace (F). Secure with 3 evenly spaced screws.

6. If additional extension kits are required, repeat steps #4 - #5, placing 5” & 8” pipes onto previous extension kit.

OPTIONAL: Place insulation between 8” pipe and wall studs.

7. With spacer legs toward the wall, slide interior firestop (H) over 8” pipe and attach to interior wall (over wall materials).

NOTE

8. Apply a liberal bead of exterior sealant around outer edge of termination box (A), placing assembly through opening in exterior wall. Place screws through four slots (B), securing it in place.

9. Gently pull 5” & 8” pipes down to top of extension kit, or top of fireplace if no extension kits were used.

10. Place a bead of sealant outside 5” flex pipe collar (C) and slide it into 5” pipe on extension kit or top of fireplace (D). Secure with 3 evenly spaced screws.

ILLUSTRATION ON FOLLOWING PAGE.

Attachment brackets are included with termination kit. These optional brackets should be screwed or nailed (not provided) onto top and bottom of 9-1/2” (241mm) H x 9-1/2” (241mm) W opening on exterior of house. The termination plates then fit between these brackets. Using screws provided, secure brackets to termination box (A). Attach vinyl siding protector (G).

FLEXIBLE #800-1 SERIES cont.

A TERMINATION BOX

B SLOTS IN EXTERIOR WALL PLATE

C 5” FLEX PIPE COLLAR

D 5” PIPE ON FIREPLACE OR EXTENSION KIT

E 8” FLEX PIPE COLLAR

F 8” PIPE ON FIREPLACE OR EXTENSION KIT

G VINYL SIDING PROTECTOR

H INTERIOR FIRESTOP

VENTING

HOT

E C

Figure 18a

TERMINATION VENT CAP LOCATION

This gas appliance must not be connected to a chimney serving any other appliance.

1. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included.

2. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

3. Vent termination must not be located where it will become plugged by snow or other material. The flow of combustion and ventilation air must be not obstructed.

LOCATION CLEARANCES

A. Above grade, veranda, porch, deck, balcony - 12" (305mm). B. Operable window or door - CANADA: 12" (305mm). US: 9” (229mm). C. Permanently closed window* - 12" (305mm) (Recommended to prevent condensation on window). D. Ventilated soffit* ** - 24" (610mm). E. Unventilated soffit* **- 12" (305mm). F. Outside corner* - 12" (305mm). G. Inside corner* - 12” (305mm). H. Meter / Regulator: CANADA: Not to be installed above a gas meter/regulator assembly within 3ft. (914 mm) horizontally from th e

centerline of the regulator within a height of 15ft. (4.57m). US*.

I. Gas Service regulator vent outlet - CANADA 3ft. (914mm). US*. J. Non-mechanical air supply inlet to building or the combustion air inlet to any other appliance. CANADA: 12" (305mm).

US: 9” (229mm).

K. Mechanical air supply inlet. CANADA: 6ft. (1.83m) US: 3ft. (914mm) above if within 10ft. (3.05m) horizontally.

Massachusetts installations: 10ft. (3.05m).

L. Above paved side-walk or paved driveway located on public property - 7ft. (2.13m).

NOTE

M. Under veranda, porch, deck, or balcony (must be fully opened on a minimum of 2 sides)** - 12" (305mm). N. Between two horizontal terminations - 12" (305mm). O. Between two vertical terminations - 12" (305mm). Terminations may be same height. P. Above furnace exhaust or inlet - 12" (305mm). *Clearance must be in accordance with local installation codes & the requirements of the gas supplier.

**VINYL SOFFIT / VINYL CEILING / VINYL OVERHANG DISCLAIMER Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will n ot be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/unventilated soffits.

A vent cannot be located directly above a side-walk or paved driveway that is located between two single family dwellings and serves both dwellings.

Denotes where installation not allowed

Figure 19a

VENTING (Vertical Cap Requirements)

VENT TERMINATION CLEARANCES

Roof Pitch H (Min.) Ft. H (Min.) m

Flat to 6/12 1.0 0.30

Over 6/12 to 7/12 1.25 0.38

Over 7/12 to 8/12 1.5 0.46

Over 8/12 to 9/12 2.0 0.61

Over 9/12 to 10/12 2.5 0.76

Over 10/12 to 11/12 3.25 0.99

Over 11/12 to 12/12 4.0 1.22

Over 12/12 to 14/12 5.0 1.52

Over 14/12 to 16/12 6.0 1.83

Over 16/12 to 18/12 7.0 2.13

Over 18/12 to 20/12 7.5 2.27

Over 20/12 to 21/12 8.0 2.44

CAUTION This appliance must not be connected to or joined with any chimney flue serving any other appliance.

Approved Cap

Discharge opening

Minimum

*8ft. (2.44m)

Approved vent pipe

Roof pitch = X/12

Figure 20a

H - Minimum height from roof to lowest discharge opening

* If vent is closer than 8ft. (2.44m), it must terminate at least 2ft. (0.61m) higher than any portion of a building within 10ft. (3.05m) of the vent.

#PRC-500 LOG SET INSTALLATION

ATTENTION

NOTE Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement.

CAUTION

Figure 21a

Position log #P1 over pilot shield, pulling log forward until it

If converting to LP (propane) gas or installing optional light kit do so now before installing log set. Follow instructions i ncluded with kit.

Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive soot to build up on logs and glass.

#P1

#P2

#P3

Figure 21b

Position logs #P2 & #P3 onto burner as shown above.

reaches backside of burner ports.

#M6 #P4

Figure 21c

Position #M6 (2) and #P4 logs onto burner as shown.

#P7 #P6

Figure 21e

#P5

#P9

#P8

Figure 21d

Position logs #P8 & #P9 onto base logs and log grate. The #P8 log is placed over burner jumper tube.

Figure 21f

Install logs #P5 - #P7 as shown.

Randomly place ‘Klinkers’ in this area. Do not place ‘Klinkers’ directly on burner ports.

Use a steel or stiff bristle nylon brush to distribute Rock Wool Embers onto logs and burner.

CONTROL BOARD REMOVAL

CAUTION

NOTE Your components may look slightly different than ones shown.

1. Turn fireplace off.

2. Shut off gas supply at manual shut-off valve.

3. Disconnect gas line flex tube from the manual shut-off valve.

4. Disconnect any wall switch, remote control or thermostat wires f r o m t o p & b ot to m t e r m in a l s o n g as v al v e o r unplug all components from electrical outlet, disconnect all w i r i n g h a r n e s s e s a t t a c h e d t o g a s v a l v e .

5. Remove upper hood, upper louver.

6. Remove glass assembly.

7. Remove logs, pilot shield and ember log refractory.

8. Remove pilot shield.

9. Remove optional light kit light cylinders, amber light filters, and halogen bulbs if installed.

10. Remove screws securing front left and back right log grate legs. Remove from firebox by lifting front of burner assembly up out of flange while pushing pilot assembly back slightly.

11. Remove screws securing front burner assembly. Remove front burner assembly.

12. Remove adjustable venturi mounting spacers.

13. Remove screws securing optional light kit light stands if in s t all e d . Car e f u lly p u s h st a n ds o f f c o nt r ol bo a r d.

14. Remove (8) screws securing control board. Lift board up and out of firebox.

If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components.

REMOVE (2) SCREWS

BURNER LOG GRATE ASSEMBLY

Figure 22b

FRONT BURNER ASSEMBLY

REMOVE (8) SCREWS

PILOT SHIELD

Figure 22a

CONTROL BOARD INSTALLATION

CAUTION

NOTE Your components may look slightly different than ones shown.

1. Place control board in firebox, aligning holes in control board with holes in firebox bottom. MAKE SURE SEALING GASKET IS IN PLACE ON FIREBOX BOTTOM! Secure control board to firebox bottom with (8) screws previously removed.

2. Reinstall optional light kit light kit stands if previously removed.

3. Place venturi spacers onto venturi mounting studs.

4. Re-install front burner assembly, making sure burner tube is positioned over burner orifice. Secure with screws previously removed.

5. Reinstall back burner/log grate assembly by positioning burner tube into venturi collar on control board and pilot assembly through rectangular opening. Secure front left and back right legs with screws previously removed.

6. Reinstall pilot shield.

7. Reinstall ember refractory.

8. Reinstall optional light kit halogen bulbs, light cylinders and amber light filters if previously removed.

9. Reinstall log set. Page 21.

10. Reconnect gas line to manual shut-off valve.

11. R e c o n n e c t a n y w a l l s w i t c h , r e m o t e c on t r o l o r thermostat wires to top and bottom terminals on gas valve or re-connect all wiring harnesses to gas valve. Plug all components into electrical outlet.

12. Reinstall glass frame assembly. Page 11.

13. Reinstall upper louver & upper hood. Page 24.

14. Turn gas on.

15. Verify proper log placement, operation of fireplace, and any electrical components.

If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components.

INSTALL (8) SCREWS

INSTALL (2) SCREWS

RE-CONNECT REMOTE / THERMOSTAT WIRES

Figure 23a

INSTALLATION

GRILL SET

Slide flange on upper hood into clips at top of upper air passage.

Figure 24a

1. Align hooks in upper louver to slots located in fireplace face. Set down into position.

2. Insert upper hood flange into clips located at top of upper air passage, keeping in mind this is a fairly tight fit.

3. Partially thread (2) screws (included in components packet) into nuts at each end of lower grill. Secure to fireplace by threading screws into corresponding holes in inside flange of lower grill opening. The lower grill can now be opened and closed to access gas valve and controls.

Upper hood clips

Thread screws into nut at each end of grill. Secure to lower grill opening.

REMOVAL

1. Use both hands to pull hood out of upper air passage clips.

2. Lift upper louver up and out of slots.

3. Remove screws securing lower grill at each end to remove from fireplace.

FINALIZING THE INSTALLATION

RESTRICTOR USAGE:

Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed.

WARNING

TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

RESTRICTOR TROUBLESHOOTING

FLAME APPEARANCE DRAFT PROBLEM RESTRICTOR SOLUTION

Short, flickering Excessive draft - not enough restriction Add restrictor

Lifting or ghosting* Insufficient draft - too much restriction Remove inner ring (s) on restrictor or

remove restrictor

* Improper venting installation may cause flames to lift or “ghost” - a dangerous situation. Inspect flames after installation to ensure proper performance. If determined that venting is correct, and the restrictor has been removed, yet flames are still lifting or ghosting, shut off gas supply to fireplace and call a qualified service technician.

RESTRICTOR INSTALLATION / MODIFICATION (after termination completion):

If determined that a restrictor is needed or restrictor modification is required after termination is installed, access can be reached through fireplace baffle. Please remove logs, upper refractory clip and refractory to avoid damaging these components.

1. Remove (8) screws securing baffle (4 at back, 4 surrounding heat damper). Remove baffle to expose venting.

2. Depending on your specific needs, determined by the chart above along with other factors, make necessary modifications.

3. If installation of a restrictor (included in fireplace components packet) is necessary, bend tabs on restrictor to approx. 80 degree angles to create tension when inserted into exhaust pipe on fireplace. Insert restrictor into 5” exhaust pipe with tabs pointing towards you.

4. If modification is necessary, remove restrictor by pulling it down and out of 5” exhaust pipe.

5. Reinstall baffle by resting baffle front above flange along inside top of firebox opening. Tip baffle back against rear firebox wall. Secure with (8) screws previously removed.

6. Reinstall refractory panels and log set.

7. Attach glass frame assembly and light fireplace. Wait 15 minutes before determining if any further modifications are necessary.

Heat Damper - 4 screws

Flange

Baffle back - 4 screws

Figure 25a

Baffle

Bend tabs to approx. 80 degree angles to create tension to hold itself in place when installed.

Remove tab (s) to create small restrictor

Small

5” Exhaust

Slide restrictor into exhaust pipe at top of fireplace with tabs pointing towards you.

FINALIZING THE INSTALLATION

FLAME APPEARANCE:

Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics.

When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

Lazy yellow flames - ideal

Correct pilot flame

Figure 26a

WARNING Burner tube adjustable venturi positioning shoul d only be performed by a qualified professional service technician.

Figure 44b

Dark orange flames / black tips

Venturi closed too far

Excessive burner media

Short blue flames

venturi open too far

Lifting (ghosting) flames

Improper Venting

Gas pressure too high

FACTORY SET BURNER TUBE VENTURI SETTINGS

(ADJUST AS NECESSARY FOR YOUR INSTALLATION)

NATURAL GAS LP (PROPANE) GAS

1/8” (3mm) OPEN 1/8” (3mm) OPEN FRONT BURNER

BACK BURNER 1/8” (3mm) OPEN 5/8” (16mm) OPEN

BURNER TUBE VENTURI ADJUSTMENT GUIDELINES

VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT

Closed too far Dark orange flame with black tips Open venturi setting slightly

Open too far Blue flames Close venturi setting slightly

NOTE If soot is present, check log positioning before adjusting burner venturi. Logs must not block burner ports.

SLI G HT A D J UST ME N TS T O B U RN ER V E N TURI O P E N I N G C RE A T E D RA M A T I C R ESU LT S . A D J U ST A T S L IG HT

IMPORTANT

IN CREMENT S U N T I L D E S I R E D L O O K I S A C H I E V ED. A L W AY S B U RN F I R E P L A C E F O R A T L E A S T 1 5 M INUT ES AND ALLOW TIME TO COOL BEFORE MAKING ANY FURTHER ADJUSTMENTS.

TO ADJUST BACK BURNER VENTURI:

1. Remove set screw securing venturi wheel (located under firebox).

2. Moving handle towards #1 position closes venturi opening. Moving handle towards #9 position opens venturi opening.

3. Re-install set screw.

4. Light fireplace and wait 15 minutes before determining if any further adjustments are needed.

Venturi opening

Figure 26c

FINALIZING THE INSTALLATION

TO ADJUST FRONT BURNER VENTURI:

1. Follow Control Board Removal instructions on page 22 to access and remove front burner assembly.

2. Lo o sen screw on venturi and adjus t as neces s ary. Tigh t en sc rew.

3. Follow Control Board Installation instructions on page 23 to reinstall all components.

Figure 27a

HEAT DAMPER

This fireplace has been designed to operate with the damper fully open or completely closed depending on desired heat output without compromising flame appearance.

The damper is located at the inside top of firebox and can be viewed through the glass. The damper control is located under the firebox.

To reduce the amount of heat entering the room, raise damper control up and push into mounting slot. The damper is now in the fully open position and allows more heat to exit through the vent system.

If more heat is desired, pull handle out and down. The damper is now closed.

Figure 27b

Damper

MAINTENANCE

The appliance is required to be inspected at least once a year by a professional service person.

The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. Use a vacuum to clean all components at least once a year.

INSTALLAT ION AND REPAIR SHOULD BE DONE ONLY BY QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE

NOTE

CONTROL BOARD SYSTEM

Annual cleaning of burner system is required. Vacuum all components thoroughly.

The burner assembly may be removed for easier access. Refer to pages 22-23 in this installation manual for complete instruction on removing & reinstalling burner assembly.

Visually check for blocked port holes, especially near the pilot. Blocked port holes may cause delayed ignition.

Reinstall burner assembly following instructions on page 23 of this installation manual.

Visually check pilot light and burner when in operation. Flames should be steady, not lifting or floating.

INSPE CTED BEFORE USE AND ANNUALLY BY A QUALIF IED SERVICE PERSON. MORE FREQUENT CLEANI NG MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIALS, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATION AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.

Burner Ports

Burner Orifice PRC-36 Pilot

Figure 28a

PRC-36-MV Pilot

PRC-36-IPI Pilot

FAN

The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are sealed and require no oiling.

VENT SYSTEM

Annual examination of venting system by a qualified agency is required.

IF VENT-AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON, RE-INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION.

The flow of combustion and ventilation air must not be obstructed.

GLASS CLEANING & REPLACEMENT

Clean glass only when cool and only with non-abrasive cleansers.

WARNING: DO NOT OPERATE APPLIANCE WITH GLASS/FRAME ASSEMBLY REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE

GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON.

Use protective gloves to handle any broken or damaged glass assembly components.

The glass assembly, part #PRC-057T, shall only be replaced as a complete unit, as supplied by Hussong Mfg. Co., Inc.

Replacement of glass & frame assembly, part #PRC-057T, must only be performed by a licensed or qualified service person.

DO NOT SUBSTITUTE MATERIALS. Do not strike or slam glass door assembly.

IMPORTANT

CAUTION

ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE.

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

KEEP APPLIANCE AREA CLEAR OF COMBUSTIBLE MATERIALS, SUCH AS GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS.

LIMITED WARRANTY

KOZY HEAT LIMITED 10 YEAR WARRANTY

This limited 10 Year Warranty will not become effective until the Warranty Registration Form has been completed and mailed to Hussong Manufacturing Co., Inc., P.O. Box 577, Lakefield, MN 56150. This registration form must be received within 30 days of installation. Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required.

Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.

Subject to the following conditions & requirements, Hussong Manufacturing Co., Inc. extends the following limited warranty under normal use and service, with respect to the Kozy Heat line of gas burning fireplaces.

YEAR 1: Subject to the conditions & requirements listed below, within the first year from date of purchase, Hussong Manufacturing Co., Inc. shall, at its discretion, replace or repair any such defect in material or workmanship, at Hussong Manufacturing Co., Inc.’s expense, including reasonable labor costs to repair or replace the defective component, if a factory pre-authorization is given for the repair.

YEARS 2-10: Subject to the conditions & requirements listed below, beginning with the first day of the second year and continuing through the tenth year, Hussong Manufacturing Co., Inc., will at its discretion, provide repair or replacement parts at curre nt list prices for any defect in material or workmanship of components, including optional components and accessories (if available). Husson g Manufacturing Co., Inc. shall not be responsible for any installation, labor, transportation of other indirect costs.

LIMITATION OF LIABILITY

To make a claim under this warranty, the purchaser must first contact the dealer/installer from whom the fireplace was purchased.

This limited warranty will be void if the fireplace is not installed by a qualified installer and according to the installation instructions. Use of unauthorized components will make this warranty null and void.

This limited warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished.

This warranty is limited to defects in material and workmanship. It does not apply to any product that has been subject to ne gligence, misapplication, improper installation.

No person is authorized to extend the time of this warranty or to accept on Hussong Manufacturing Co., Inc.’s behalf any additional obligation of liability connected with the unit.

It is expressly agreed and understood that this warranty is Hussong Manufacturing Co., Inc.’s sole obligation and purchaser’s exclusive remedy for defective fireplace equipment. Hussong Manufacturing Co., Inc. shall not be liable for any consequential, incidental or contingent damages whatsoever. The foregoing warranty is exclusive and in lieu of all other expressed warranties. Hussong Manufacturing Co., Inc. shall not be held to implied warranties or merchantability and fitness for a particular purpose. This warranty replaces all previous warranty policies.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights an d you may also have other rights which vary from state to state.

Hussong Manufacturing Co., Inc. reserves the right to make changes at any time, without notice, in design, material, specifications and prices. Hussong Manufacturing Co., Inc. reserves the right to discontinue models and products.

WARRANTY CONDITIONS & REQUIREMENTS:

1. You are the original purchaser. This warranty is not transferable.

2. Installation of the fireplace is performed by a qualified installer.

3. Installation and operation must comply with installation and operation instructions.

4. Paint and glass gaskets are covered for 30 days from date of purchase.

5. Remote controls and all optional accessories are covered for 1 year from date of purchase.

6. This warranty does not offer coverage for Light Bulbs or Batteries (whether factory, dealer or installer supplied). This includes any damage stemming from either component’s nonuse.

7. Components broken, (including glass panels), during shipping, careless handling of components, or defects resulting from impr oper installation, misuse of the fireplace and components are not covered under this warranty.

8. This warranty does not cover any part of the fireplace or any components which have been exposed to or submerged under water.

9. Hussong Manufacturing Co., Inc. must be notified by the dealer the fireplace was purchased from or a qualified installer/service technician of the defect.

10. Annual service of the fireplace as required in the installation manual, is performed by a qualified installer/service technician. (Copies of such service records may be required to claim a warranty).

11. All previous warranty/service has been performed by a qualified installer or service technician. (Copies of such service records may be required to claim a warranty).

Effective September 01, 2011

LIFETIME WARRANTY

THIS LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND REQUIREMENTS ARE MET AS OUTLINED IN THE 10 YEAR LIMITED WARRANTY POLICY .

LIFETIME WARRANTY COVERAGE

LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in materia l or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc. will, at its sole discretion, repair or replace the defective component. This LIFETIME WARRANTY does not cover any installation, labor, transportation or other indirect cost arising from defective components.

LIMITATION OF LIABILITY

This Lifetime Warranty will be void if the fireplace is not installed by a qualified installer and according to the installation instructions. Use of unauthorized components will make this warranty null and void. This Lifetime Warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished. This warranty is limited to defects in material and workmans hip of components specified. It does not apply to any product that has been subject to negligence, misapplication, improper installa tion.

No person is authorized to extend the time of this Lifetime Warranty or to accept on Hussong Manufacturing Co., Inc.’s behalf any additional obligation of liability connected with the unit .

Hussong Manufacturing Co., Inc. may fully discharge all obligations with respect to this Lifetime Warranty by refunding the wholesale price of the defective component(s).

It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co., Inc.’s sole obligation and original purchaser’s exclusive remedy for defective fireplace equipment. Hussong Manufacturing Co., Inc. shall not be liable for any

consequential, incidental or contingent damages whatsoever other than those incurred by Hussong Manufacturing Co., Inc. to repair or replace the defective component. The foregoing warranty is exclusive and in lieu of all other expressed warranties. Hussong M anufacturing Co., Inc. shall not be held to implied warranties, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. This lifetime warranty replace all previous lifetime warranty policies.

To activate this Lifetime Warranty coverage, this registration card must be completed and mailed with your completed 10 Year Limited Warranty form within 30 days of installation to the following address:

Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577

PURCHASER NAME:

ADDRESS:

TELEPHONE:

INSTALLER NAME:

ADDRESS:

TELEPHONE:

CUT ALONG DOTTED LINE

INSTALLATION DATE:

MODEL #:

SERIAL #:

Sept. 2011

Supplemental Installation and Homeowner Information Manual for Princeton Model:

DIRECT VENT GAS FIREPLACE

IMPORTANT: This supplemental installation and homeowner manual is to be used in

conjunction with PRINCETON INSTALLATION MANUAL. Read both manuals before installing and operating appliance.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to fireplace installation manual and this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

—Do not store or use gasoline or other flammable vapors and liquids in the vicinity

of this or any other appliance.

— Installation and service must be performed by a qualified installer, service agency or the gas supplier.

English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com

WARNING

HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS.

Report No. 216-F-10-5

JULY 2012

PRC-36-SUP-REV-02

www.kozyheat.com

TABLE OF CONTENTS

SAFETY INFORMATION

Safety Information 2

SPECIFICATIONS

Components List 3

Gas Pressure Requirements / BTU’s 3

FAN INSTALLATION

TRF-028 Optional Fan Installation 4

THERMOSTAT / WALL SWITCH / REMOTE

Thermostat / Wall Switch / Remote 5

OPERATING INSTRUCTIONS

Valve and Pilot Assembly Components 6

Lighting and Shutdown Instructions 7-9

Pressure Testing 10

TROUBLESHOOTING

Troubleshooting 11-13

CONVERSION KIT INSTRUCTIONS

Conversion Kit Instructions 14-16

MAINTENANCE

Maintenance 17

REPLACEMENT PARTS

Replacement Parts 18