Prince Castle UHC6PT-22MCD Installation Manual

Page 1
Operation

Product Identification

ON/OFF
Switch
Item Timer
Button
Item
Display
Slot
Row Mode
Button
Master
Control
Left
Button
Master
Display
Master
Keypad
Master
Timer
Button
Master
Temperature
Button
Right
Button
OK Select
Button
Back
Button
Program
Button

LIMITED WARRANTY

This product is warranted to be free from defects in material and/ or workmanship for a period of three (3) years from date of original installation, not to exceed 42 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired (at the option of Prince Castle) without cost to the customer for parts or labor, except as provided below:
• Use of any non-genuine Prince Castle parts voids this warranty. All work must be performed by an authorized Prince Castle Service Agent, except as provided herein.
• All labor shall be performed during regular work hours. Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tampering with or altering electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of God is not covered.
• Damage to coated surfaces is not covered by this limited warranty.
• Labor for repair or replacement of the following parts is not covered by this Limited Warranty: Display Bar (IUC) part number 547-058S, Heater Board part number 547-221S. Prince Castle will provide replacement parts to customer so customer can replace parts if they are defective. Replacement instructions are set out in the product’s Operations Manual.
PRINCE CASTLE SHALL NOT BE LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES. THIS IS
PRINCE CASTLE’S ONLY WARRANTY. PRINCE CASTLE MAKES NO
OTHER WARRANTY, EXPRESS OR IMPLIED. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR ANY
PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND
EXCLUDED

TABLE OF CONTENTS

Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation – Item Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation – Mode Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Management Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Factory Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Daily Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Weekly Heater Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
Universal Holding Cabinet
Manual
UHC6PT-22MCD
ABC DEF
2430
JKLGHI MNO
OK
879
TUVPQRS WXYZ
547-500revB_EN Printed in USA 1/11 © 2011
Page 2
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Safety Information

Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
WARNING
CAUTION

Important

Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Electrical Specifications

208-240V 50/60 Hz 2250-3450W

Installation

Unpack and inspect. Remove the unit from the
carton and inspect for signs of damage. If there is damage to the unit:
• Notify the carrier within 24 hours of delivery.
• Save carton and packaging materials for inspection purposes.
• Contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 1-800-722-7853 or 630-462-8800 to arrange for a replacement unit.
Note: If UHC is not place on High Density Brackets, the hole pattern below is required to secure the UHC to the mounting surface.
1
Place Universal Holding Cabinet (UHC) on flat surface. Remove blue and/or white protective
covering.
NOTE: When installing this unit, the ambient temperature at the mounting site should not exceed 100°F (38°C).
2
Plug unit in. Plug
unit into a grounded receptacle with a matching plug configuration.
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified persons in order to avoid a hazard.
To prevent an electric shock hazard this device must be bonded to equipment in close proximity with an equipotential bonding conductor. This device is equipped with a grounding lug for this purpose and is marked with the following symbol.
WARNING
3
UHC6PT-22MCD
Printed in USA 1/11 © 2011 2 547-500revB_EN
Page 3
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Operation – Item Timers

This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
WARNING
Turn unit ON. Turn
the ON/OFF switch located on the upper left of the UHC to the ON position.
1
Set each active row to the correct mode. For each row
of slots that will be used, press its Row Mode button until the correct mode appears in that row’s Item Displays (for example, BRKFST). Then press the OK Select button.
NOTE: If the entire UHC will be used in one mode and you have a password, you may set the entire UHC at once. Press the Master Program button, enter your password and press the OK Select button. Then press the button to the left of the word “MODES”, then the lit Item Timer to the left of the desired mode, and then the OK Select button. CHG COMPLETE will appear in the Master Display. Press the Back button three times to return to normal operation. See “Changing Between Menu Modes”.
brkfst
OK
21
ABC
24
JKLGHI
87
TUVPQRS
brkfst
2
Set each inactive row to OFF. For each
row of slots that will not be used, press its Row Mode button until OFF appears in that row’s Item Displays. Then press the OK Select button. This will keep unused rows of slots from heating up and save energy.
off
OK
21
ABC
24
JKLGHI
87
TUVPQRS
brkfst
3
Allow the rows to heat up. Each row’s
Item Displays will read LOW TEMP until that row is ready for use. Depending on settings, warm-up can take up to 35 minutes.
4
Load a UHC slot with prepared food.
Place a tray of cooked product into a slot with that food’s name in its Item Display. Make sure the slot line on the tray handle lines up with the edge of the slot.
Discard cracked or damaged trays.
can bacn
CAUTION
5
Universal Holding Cabinet
UHC6PT-22MCD
low temp
547-500revB_EN 3 Printed in USA 1/11 © 2011
Page 4
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Operation – Item Timers (continued)

Press the slot’s Item Timer button.
Pressing the slot’s Item Timer button once will illuminate the pressed button and start the product’s holding timer. The associated display will also get brighter. After a short delay the hold time will disappear and the timer will begin to count down. If the button is pressed again while the time is still displayed the hold time is reduced in 5 minute increments for every button press.
NOTE: Pressing the slot’s Item Timer button again after pausing will cancel timing.
A. To view the time
left for a tray, press the Master Timer button.
B. To remove
portions from the tray, slide the tray only as far as needed, then quickly return the tray to the slot line.
C. When the
brightness of the button illumination, Item Timer button begins to pulse and the Item Display flashes COOK NOW, indicating it is time to cook more food.
D. When the final
alarm sounds and the Item Display flashes XXXXXXXX, the hold time has expired and the remaining product should be discarded. Press the Item Timer button to turn off the alarm.
1 15
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
15 15
xxxxxxxx
6
Load and time all of the active slots. Continue
loading and timing the requested product (see steps 5 and 6).
NOTE: When more than one slot holds trays of the same item, the Item Timer button for each of these pans will be illuminated and the display associated with the pan that contains the product that should be used first will be bright. The displays for the other pans with this same product will be dim.
7
UHC6PT-22MCD
Printed in USA 1/11 © 2011 4 547-500revB_EN
cook now
Page 5
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Operation – Mode Select

CHANGING BETWEEN MENU MODES

You can choose between the following modes: Breakfast, Change Over, Regular Menu, Custom 1, Custom 2, Clean and OFF. The operating mode can be changed two different ways, on a row-by-row basis or all rows at one time.
One row at a time:
For each row of slots that will be changed, press its Row Mode button until the correct mode appears in that row’s Item Displays (for example, BRKFST). Then press the OK Select button on the Master Control Panel.
OK
21
ABC
24
JKLGHI
87
TUVPQRS
brkfst
1
Entire UHC at once (requires password): Change
the entire unit by pressing the Master Program button, entering your password and pressing the OK Select button.
Then press the lit Item Timer to the left of “MODES”, then the lit Item Timer to the left of the desired mode, and then the OK Select button. CHG COMPLETE will appear in the Master Display. Press the Back button three times to return to normal operation.
modes
menus
pr
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
CHG COMPLETE
2
UHC6PT-22MCD
brkfst
program
program
program
213
ABC DEF
2430
JKLGHI MNO
OK
OK
OK
879
TUVPQRS WXYZ
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
547-500revB_EN 5 Printed in USA 1/11 © 2011
Page 6
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Management Programming

Press the Master Program button. The Master
Display will request your password.
1
Enter your password. Type your password in on the
keypad and press the OK Select button. Programmable categories will appear in the rows of Item Displays, reading from the left.
2
Choose a programmable category. Press the
lit Item Timer button to the left of the category you wish to program. Follow the instructions on the Master Display to navigate and program the UHC.
Confirm selections by pressing the OK Select button.
Press the Back button to retreat one level of programming (press several times to exit programming).
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
program
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
CHG COMPLETE
3
The first programmable category is MODES.
Sets the entire UHC to one of the different daypart modes, Breakfast, Change Over, Regular, Custom 1, Custom 2, or Cleaning. Each of the dayparts modes is displayed. Press the button next to the desired daypart mode and then press the OK Select button on the Master Control Panel. Press the Back button on the Master Control Panel twice to exit programming.
4
The second programmable category is MENUS.
Sets which food product is assigned to each tray in each of the daypart modes. Press the button next to the daypart mode whose menu is to change. The name of the food product currently assigned to each tray position is displayed. Pressing the button next to the desired tray position cycles through the available food products that can be assigned to the tray position. When the desired food product is displayed, press the OK Select button on the Master Control Panel. You can change more than one item before confirming by pressing OK Select.
NOTE: Be sure to start with the left-most Item Display in each row, because changing an item may also make changes to items to the right in that row due to temperature restrictions.
brkfst
CHG OVER
REG MENU
CUSTOM 1
CUSTOM 2
Me SE
bagel
fold egg
griddles
griddles
rnd egg
BR SA
5
UHC6PT-22MCD
pr
modes
menus
Mo SE
brkfst
CHG OVER
REG MENU
Printed in USA 1/11 © 2011 6 547-500revB_EN
CUSTOM 1
CUSTOM 2
Page 7
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Management Programming (continued)

The third programmable category is ITEMS.
Press the button next to the task to be performed, add a food product, change a product’s parameters, or delete a food product from the UHC’s product library. You can set the item’s Name, Top Temperature, Bottom Temperature, Hold Time and Cook­Now Time.
add item
CHG item
del item
it
SE
6
The fourth programmable category is LOCALE.
Choose the language for the displays and whether temperatures are reported in Fahrenheit or Celcius.
Press the button next to LANGUAGE and a list of available languages appears. Press the button next to the desired language and then the OK Select button. Press the Back button twice to exit language selection or additional times to exit programming.
Press the button next to DEGREES to select between Celcius and Fahrenheit. Press the button next to the desired temperature units and then the OK Select button. Press the Back button twice to exit language selection or additional times to exit programming.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
englishlanguage
fahrenhtdegrees
locale g
7
The last programmable category is SOUND.
Choose how loud the alarms are. There are four sound levels plus silent. Press the button next to the desired sound level and the OK Select button. Press the Back button three times to exit programming.
curre
level 1
level 2
level 3
level 4
silent
so SE
8
UHC6PT-22MCD
547-500revB_EN 7 Printed in USA 1/11 © 2011
Page 8
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Factory Presets

Item Display Temperature
Setpoint (Top/Bottom)
Hold Time (Min.)
Cook More Time (Min.)
Bagels BAGELS
Breakfast Chicken
BFST CKN
Biscuits BISCUITS 175°F (79°C)/
175°F (79°C)
30
Burritos BURRITO 175°F (79°C)/
175°F (79°C)
20
Canadian Bacon
CAN BACN 175°F (79°C)/
175°F (79°C)
30
Crispy Chicken
CRISPY
Filet-O-Fish FILET 200°F (93°C)/
200°F (93°C)
30
Folded Eggs FOLD EGG 175°F (79°C)/
175°F (79°C)
20
Griddles GRIDDLES
Grilled Chicken
GRIL CKN 185°F (85°C)/
185°F (85°C)
60
Ham HAM
Hotcakes HOTCAKES
McChicken Patties
MCCHIKEN 200°F (93°C)/
200°F (93°C)
30
McRib MCRIB
English Muffins
MUFFINS 175°F (79°C)/
175°F (79°C)
20
None NONE
McNuggets NUGGETS
Round Egg RND EGG 175°F (79°C)/
175°F (79°C)
20
Sausage SAUSAGE 175°F (79°C)/
175°F (79°C)
60
Scrambled Eggs
SCRAMBLE 175°F (79°C)/
175°F (79°C)
20
Selects SELECTS
Skillet Burger
SKLT BUR
Spicy Chicken
SPCY CKN
Breakfast Steak
STEAK
Regular Patties
10-1 185°F (85°C)/
185°F (85°C)
15
Third Pounder
3-1 185°F (85°C)/
185°F (85°C)
15
Quarter Pounder
4-1 185°F (85°C)/
185°F (85°C)
15
SETTING THE UHC TO
FACTORY DEFAULT SETTINGS
If necessary, the UHC can be set to its original factory settings.
Press the Master Program button and enter 3550 on the Keypad. The
maintenance menu will appear and the Master Display will read TEST MODE.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
test mode
press
1
Press the Right button repeatedly.
Press the Right button on the Master Display until CHG SETTINGS appears on the Master Display.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
chg settings
press
2
Press the OK Select button.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
chg settings
press
3
Press the Left button repeatedly.
Press the Left button on the Master Display until USE SYS DEFS appears on the Master Display.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
use sys defs
press
4
Press the OK Select button. SAVING
DONE will appear in the Master Display.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
saving done
5
UHC6PT-22MCD
Printed in USA 1/11 © 2011 8 547-500revB_EN
Page 9
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Factory Presets (continued)

Turn the UHC OFF.
Using the ON/OFF switch, turn the UHC OFF and wait 10 seconds.
6
Turn the UHC ON.
Using the ON/OFF switch, turn the UHC ON. The UHC will now be set to factory default settings.
7

Daily Planned Maintenance

Place the unit in the Cleaning mode. For
each row of slots, press its Row Mode button until CLEAN appears in that row’s Item Displays. Then press the OK Select button.
NOTE: The row cannot be switched to clean mode if any of the timers in that row are active.
Do not use McD Sink Sanitizer (HCS) to clean the exterior of the UHC.
OK
21
ABC
24
JKLGHI
87
TUVPQRS
brkfst
clean
CAUTION
1
Let the unit cool.
2
Use a cabinet brush to clean the slot surface.
Remove any remaining buildup on the surface.
DO NOT use any tool other than the cabinet cleaning brush to clean the cabinet slots. Wire brushes, abrasive pads, or metal scrapers will permanently damage the surface of the cabinet slot.
DO NOT use any other cleaner than McD APC (All Purpose Concentrate) (HCS). Using other compounds may result in damage to control components.
Do not hose down or use a water jet on the unit. Keep the unit away from running water.
CAUTION
CAUTION
CAUTION
3
Remove all loose particles. Push the debris out the
opposite end of the cabinet with the cabinet brush.
4
Clean each slot.
Use a damp, clean/ sanitized towel and the cleaning brush.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
5
Wipe the exterior.
Clean all exterior surfaces with a clean, sanitized towel that has been dampened with McD APC (HCS).
6
Turn the unit OFF.
7
UHC6PT-22MCD
547-500revB_EN 9 Printed in USA 1/11 © 2011
213
ABC DEF
2430
JKLGHI MNO
879
OK
TUVPQRS WXYZ
Page 10
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Weekly Heater Check

Ensure the slots are clean. Remove all signs of
cooking oil and food particles.
1
Select low temperature for one slot. Choose a
mode in which the item in that slot has a temperature setpoint of 175°F (79°C). Or program an item to achieve a temperature setpoint of 175°F (79°C) (see Management Programming). Wait until the Item Display no longer reads LOW TEMP.
filetfiletfilet
2
Take a top heater temperature reading. Using a
stand-alone temperature meter (not supplied), take a temperature reading within 1 inch (2.54 cm) of the center of the top heater plate for the slot. Temperature should be within 5°F (3°C) of 175°F (79°C).
Hot surfaces. Use caution when taking temperature readings within the shelf.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
WARNING
3
Take a bottom heater temperature reading. Using the
stand-alone temperature meter, take a temperature reading within 1 inch (2.54 cm) of the center of the bottom heater plate for the slot. Temperature should be within 5°F (3°C) of 175°F (79°C).
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
4
Repeat test for each slot.
5
Select high temperature for one slot. Choose a
mode in which the item in that slot has a temperature setpoint of 200°F (93°C). Or program an item to achieve a temperature setpoint of 200°F (93°C) (see Management Programming). Wait until the Item Display no longer reads LOW TEMP.
fold eggfold eggfold egg
6
Take a top heater temperature reading. Using the stand-alone temperature meter, take a temperature reading within 1 inch (2.54 cm) of the center of the top heater plate for the slot. Temperature should be within 5°F (3°C) of 200°F (93°C).
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
7
Take a bottom heater temperature reading. Using the
stand-alone temperature meter, take a temperature reading within 1 inch (2.54 cm) of the center of the bottom heater plate for the slot. Temperature should be within 5°F (3°C) of 200°F (93°C).
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
8
Turn the unit OFF.
9
UHC6PT-22MCD
Printed in USA 1/11 © 2011 10 547-500revB_EN
Page 11
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Troubleshooting

UHC6PT-22MCD
547-500revB_EN 11 Printed in USA 1/11 © 2011
Page 12
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Troubleshooting

UHC6PT-22MCD
Printed in USA 1/11 © 2011 12 547-500revB_EN
Page 13
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE

Troubleshooting

Universal Holding Cabinet
UHC6PT-22MCD
547-500revB_EN 13 Printed in USA 1/11 © 2011
Page 14
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
UHC6PT-22MCD

Wiring Diagram

Printed in USA 1/11 © 2011 14 547-500revB_EN
Loading...