Prince castle UHC6PT-22MCD User Manual

Service
Product Identification
ON/OFF
Switch
Item
Timer
Button
Item
Display
Slot
Row Mode
Button
Master Control
(MCB)
Left
Button
Master
Display
Master
Keypad
Master
Timer
Button
Master
Temperature
Button
Right
Button
OK Select
Button
Back
Button
Program
Button
USB Por t
Bezel
Right Front
Corner
IUC
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safe Service Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Serial Number Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Resetting Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Management Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Accessing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
System Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Removing/Replacing Bezels . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removing/Replacing Heater Boards . . . . . . . . . . . . . . . . . . . 10
Removing/Replacing Distribution Board . . . . . . . . . . . . . . . . 11
Removing/Replacing Rows . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Replacing Heater Platen/Probe Assembly. . . . . . . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of three (3) years from date of original installation, not to exceed 42 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/ or workmanship within the warranty period will be replaced or repaired (at the option of Prince Castle) without cost to the customer for parts or labor, except as provided below.
This Limited Warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty. All work must be performed by an authorized Prince Castle Service Agent, except as provided herein.
• All covered labor shall be performed during regular work hours. Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round trip; 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tampering with or altering electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment or by fire, flood or an act of God is not covered.
• Damage to coated surfaces is not covered by this Limited Warranty.
• Labor for repair or replacement of the following parts is not covered by this Limited Warranty:
Display Bar (IUC) part number 547-058S Heater Board part number 547-221S
Prince Castle will provide replacement parts to customer so customer can replace such parts if they are defective. Replacement instructions are set out in the product’s Operations Manual.
PRINCE CASTLE SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES. THIS IS PRINCE CASTLE’S ONLY WARRANTY. PRINCE CASTLE MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR ANY PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED.
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
Universal Holding Cabinet
Manual
UHC6PT-22MCD
ABC DEF
2430
JKLGHI MNO
OK
879
TUVPQRS WXYZ
547-504-EN Printed in USA 01/11 © 2011
Universal Holding Cabinet
Electrical Specifications
208-240V 50/60 Hz 2250-3450W
Safe Service Practices
NOTE: This service manual is intended for use by persons having electrical and mechanical training and a level of knowledge of these subjects considered acceptable in the service trade. Prince Castle cannot be responsible, or assume any liability, for injury or damage arising from the use of this manual.
To avoid personal injury and /or property damage, it is important that Safe Service Practices be observed, including the following limited examples:
• Do not service the unit without first reading this manual.
• Do not attempt a repair if you have any doubt as to your ability to complete it in a safe manner.
• Do not attempt to repair or replace any component unless all power has been disconnected.
• Prior to returning the unit to service, ensure that:
– All electrical connections are correct and secure.
– All safety grounds are correctly and securely connected.
– All components are properly re-assembled.
Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit.
WARNING
Serial Number Matrix
The manufacture date is encoded in the unit’s serial number. The service bench installation date (used to determine warranty coverage) is considered to be the end of the following month. For example:
Serial Number: FE0000458 Manufacture Date: June 2010 Service Bench Installation Date: July 31, 2010
SERIAL NUMBER MATRIX
2009 2010 2011 2012 2013 2014 2015 2016
DEFGHJKL January A AD AE AF AG AH AJ AK AL February B BD BE BF BG BH BJ BK BL March C CD CE CF CG CH CJ CK CL April D DD DE DF DG DH DJ DK DL May E ED EE EF EG EH EJ EK EL June F FD FE FF FG FH FJ FK FL July G GD GE GF GG GH GJ GK GL August H HD HE HF HG HH HJ HK HL September J JD JE JF JG JH JJ JK JL October K KD KE KF KG KH KJ KK KL November L LD LE LF LG LH LJ LK LL December M MD ME MF MG MH MJ MK ML
UHC6PT-22MCD
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
Printed in USA 01/11 © 2011 2 547-504-EN
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
Resetting Factory Defaults
Press the Master Program button and enter 3550_9 on the Keypad. The
maintenance menu will appear and the Master Display will read TEST MODE.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
test mode
press
1
Press the Right button four times.
Press the Right button on the Master Display until CHG SETTINGS appears on the Master Display.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
chg settings
press
2
Press the OK Select button.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
chg settings
press
3
Press the Left button one time.
Press the Left button on the Master Display until USE SYS DEFS appears on the Master Display.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
use sys defs
press
4
Press the OK Select button. SAVING
DONE will appear in the Master Display.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
saving done
5
Exit programming.
Press the back button two times to exit programming and return to normal operation.
OK
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
CHG COMPLETE
6
UHC6PT-22MCD
547-504-EN 3 Printed in USA 01/11 © 2011
Universal Holding Cabinet
Management Programming
Press the Master Program button. The Master
Display will request your password. NOTE: The default password is “1955”.
1
Enter your password. Type your password in on the
keypad and press the OK Select button. Programmable categories will appear in the rows of Item Displays, reading from the left.
2
Choose a programmable category. Press the
lit Item Timer button to the left of the category you wish to program. Follow the instructions on the Master Display to navigate and program the UHC.
Confirm selections by pressing the OK Select button.
Press the Back button to retreat one level of programming (press several times to exit programming).
3
The first programmable category is MODES.
Sets the entire UHC to one of the different daypart modes, Breakfast, Change Over, Regular, Custom 1, Custom 2, or Cleaning. Each of the dayparts modes is displayed. Press the button next to the desired daypart mode and then press the OK Select button on the Master Control Panel. Press the Back button on the Master Control Panel twice to exit programming.
brkfst
CHG OVER
REG MENU
CUSTOM 1
CUSTOM 2
Mo SE
4
The second programmable category is MENUS.
Sets which food product is assigned to each tray in each of the daypart modes. Press the button next to the daypart mode whose menu is to change. The name of the food product currently assigned to each tray position is displayed. Pressing the button next to the desired tray position cycles through the available food products that can be assigned to the tray position. When the desired food product is displayed, press the OK Select button on the Master Control Panel. You can change more than one item before confirming by pressing OK Select.
NOTE: Be sure to start with the left-most Item Display in each row, because changing an item may also make changes to items to the right in that row due to temperature restrictions.
brkfst
CHG OVER
REG MENU
CUSTOM 1
CUSTOM 2
Me SE
bagel
fold egg
Mcgriddl
Mcgriddl
rnd egg
BR SA
5
UHC6PT-22MCD
modes
menus
pr
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
program
CHG COMPLETE
Printed in USA 01/11 © 2011 4 547-504-EN
213
ABC DEF
2430
JKLGHI MNO
OK
OK
879
TUVPQRS WXYZ
213
ABC DEF
2430
JKLGHI MNO
879
TUVPQRS WXYZ
Universal Holding Cabinet
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
Management Programming (continued)
The third programmable category is ITEMS.
Press the button next to the task to be performed, add a food product, change a product’s parameters, or delete a food product from the UHC’s product library. You can set the item’s Name, Top Temperature, Bottom Temperature, Hold Time and Cook­Now Time.
6
The fourth programmable category is LOCALE.
Choose the language for the displays and whether temperatures are reported in Fahrenheit or Celsius.
Press the button next to LANGUAGE and a list of available languages appears. Press the button next to the desired language and then the OK Select button. Press the Back button twice to exit language selection or additional times to exit programming.
Press the button next to DEGREES to select between Celsius and Fahrenheit. Press the button next to the desired temperature units and then the OK Select button. Press the Back button twice to exit language selection or additional times to exit programming.
7
The last programmable category is SOUND.
Choose how loud the alarms are. There are four sound levels plus silent. Press the button next to the desired sound level and the OK Select button. Press the Back button three times to exit programming.
8
UHC6PT-22MCD
add item
CHG item
del item
SE
it
curre
level 1
level 2
level 3
level 4
silent
so SE
547-504-EN 5 Printed in USA 01/11 © 2011
locale g
englishlanguage
fahrenhtdegrees
213
ABC DEF
2430
JKLGHI MNO
OK
879
TUVPQRS WXYZ
Universal Holding Cabinet
Accessing Components
Row Display
Board
Lid
Powe r
Supply
Fans
Filter
Rear Right
Corner
Front Right
Corner
Power
Cord
Speaker
Relay
Fuse Box
and Fuses
Ter minal
Block
Distribution
Board
Right Side
Panel
Heater
Boards
Front Left
Corner
Master
Display Board
Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit.
WARNING
Unplug the unit.
1
Remove the right front corner.
a. Remove the screw from the base of the corner.
b. Tilt the corner up and remove.
2
Remove the lid.
a. Remove the 4 screws on the top of the unit.
b. Lift the lid off of the unit.
3
Remove the right side panel.
a. Lift the panel up and remove.
4
UHC6PT-22MCD
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
Printed in USA 01/11 © 2011 6 547-504-EN
Loading...
+ 11 hidden pages