Prince Castle TX-208BK Installation Manual
Operation
Manual
Toaster
TX-208BK
This product is warranted to be free from defects in material and/or
LIMITED WARRANTY
workmanship for a period of 2 years from date of original installation, not
to exceed 30 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship
will be replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts and labor. This warranty covers on-location
service (i.e. trip charges and/or mileage) for the first year only. Travel
mileage is limited to 100 miles (200 Kilometers) round trip (one trip
warranty) from an authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labo r t o be p e rformed during regu l ar w o rk ho ur s . O v e rtime p re m i um
(the incremental amount) will be charged to the customer.
• Damage caused by carelessness, neglect and/or abuse (e.g., dropping,
tampering or altering parts, equipment damaged in shipment, by fire,
flood or an act of God) is not covered under this warranty.
• All problems due to operation at voltages other than that specified on
equipment nameplates are not covered by this warranty. Conversion to
correct voltage is the customer’s responsibility .
• Normal adjustments as outlined in this manual are not covered under
warranty.
• Motors that fail due to lack of monthly lubrication will not be covered
under warranty.
• This equipment must be serviced by Prince Castle Authorized Service
Agency or a Prince Castle Service Technician during the warranty
period.
SANITATION
TABLE OF CONTENTS
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
537-508revF-EN Printed in USA 5/06 © 2006
Toaster
TX-208BK
Safety Information
WARNING
Indicates information important to the proper operation of the
unit. Failure to observe may result in damage to the
equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
Product Identification
Conveyor Belt
(under cover)
Side Cover an d
Thumbscrews
Front Cov er
Electrical Specifications
Model No. Volts Watts Amps Hz
TX-208BK 208 4000 19.2 60
Lower Retaining Bar Upper Retaining Bar
Power On/Off
Button
Bun Ramp
Teflon Release Sheet
Installation
Remove the unit from the carton and inspect for signs of damage. If there
is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle
Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a
replacement unit.
Verify that all parts have been received.
Plug the power cord into the proper electrical receptacle. All electrical
connections must be in accordance with local electrical codes and any
other applicable codes.
Important
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to
corresponding changes, improvements, additions or replacements for previously purchased equipment.
Printed in USA 5/06 © 2006 2 537-508revF-EN
Operation
Toaster
TX-208BK
Press the On/Off button to turn the unit on.
1
The conveyor will begin to turn and the
display will read “LO”.
When the unit is at operating temperature
the display will read “RDY” and the ACT
(actual temperature) LED will be lit.
Temperature LEDs
Display
Power On/Off Button
Turn the Bun Thickness Adjustment Knobs to the desired settings.
2
Feed the buns into the bun chute, flat (toasted) side up.
3
Bun Chute
Press the On/Off button to turn the unit off.
4
If the heater is above 450°F, the display will
alternately show “COOL” and “OFF”, and the
conveyor belt will continue to run
approximately 45 minutes. When the unit has
cooled sufficiently, the display will go blank
and the conveyor motor will turn off.
Left Side Control
1 = Thinnest Cut
6 = Thickest Cut
NOTE: Factory preset temperature is 570°F and should provide satisfactory results in most applications. Maximum temperature of unit is 580°F (304°C).
Right Side Control
A = Thinnest Cut
F = Thickest Cut
Power On/Off Button
537-508revF-EN 3 Printed in USA 5/06 © 2006
Toaster
TX-208BK
Daily Cleaning
WARNING
Before performing any maintenance, press the power switch to the OFF position. If the heater is above 450°F, the display will alternately show
“COOL” and “OFF”, and the conveyor belt will continue to run approximately 45 minutes. When the unit has cooled sufficiently, the display will go
blank and the conveyor motor will turn off.
Unplug the power cord from the electrical receptacle.
Important
The conveyor belt and Teflon release sheet should be cleaned
twice weekly while they are still hot. Use Sizzle Plus from Kay
Chemical (800-529-5458) or other degreaser and a No-Scratch
pad. The Teflon sheet has four rotation uses: both sides and
turned end-to-end.
Why Clean
As buns are toasted, a residue is left on the belt. When the residue
dries it becomes slick and the belt may start to slide under the bun
without pulling the bun through the toaster. Replacing the Teflon
release sheet will help extend belt life but the best action is to clean
the belt, retaining its ability to grip the bun. Once buns begin slipping
on the belt it is too late to clean the belt. The buildup is easy to remove
while it is still fresh. It takes about five minutes to clean and should be
cleaned twice weekly (there is only one belt on the TX Toaster). If
cleaned twice weekly, you can expect the belt to last about 3-4
months. If the belt is not cleaned twice weekly, then you will need to
replace it every 3-4 weeks.
Recommended Protective
Equipment
Cleaning Notes
1. The residue is typically in the center 3" region of both the left-hand
and right-hand halves of the belt.
2. For best results clean the belt twice weekly, cleaning on Monday
and Friday .
3. Wash and sanitize hands.
Press the On/Off button to turn the unit on.
1
This will allow the toaster to come up to
temperature.
The display will show “rdy.”
NOTE: If the unit is already on, then you
can skip this step.
Remove the black Teflon release sheet and place it on a clean
2
surface. Next, remove the front cover and also place it on a clean
surface.
1. Heat-resistant glove
2. Protective goggles or face shield
Front Cover
Safety Information
CAUTION – TOASTER MAY BE HOT
This unit is not watertight. Do not clean with a water jet/jet
spray. Do not immerse the unit in water.
1. Remember that there is a hot platen inside the toaster, and
the belt will continue to run during cleaning.
2. Cover adjacent food holding containers to prevent cleaner
from drippi ng onto food or food holding equipment.
3. Some steam and smoke will be produced as a result of
cleaning. Ensure that the ventilation system is ON during
belt cleaning.
Printed in USA 5/06 © 2006 4 537-508revF-EN
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