Prince Castle 630-ROM4 User Manual

Operation Manual

Product Identification

The 630-ROM4 Romar Pasta Cooker automates fresh cooking and dispensing of individual servings of dry pasta. At the touch of a button, a pasta hopper dispenses an individual portion of dry pasta, then uses pressure, water and steam to rapidly cook the pasta to perfection every time in about 3 minutes per serving.
This product is warranted to be free from defects in material and/or workmanship for a period of one (1) year from date of original installation, not to exceed 30 months from date of shipment from our factory. Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts or labor. This warranty covers on location service (i.e., trip charges and/or mileage). Travel mileage is limited to 100 miles (200 kilometers) round trip (one trip warranty) from an authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
Use of any non-genuine Prince Castle parts voids this warranty.
All labor shall be performed during regular work hours. Overtime premium will be charged to the buyer.
Damage caused by carelessness, neglect, and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.

Romar Pasta Cooker

630-ROM4

TABLE OF CONTENTS LIMITED WARRANTY

Product Identification ........................................... 1
Safety Information ............................................... 2
Important!........................................................... 2
Installation ......................................................... 2
General Preparation & Operation ........................... 3
Cooking Pasta..................................................... 7
Periodic Maintenance & Cleaning........................... 7

SPECIFICATIONS

Power Voltage.........................................................................240 VAC
Power Amps........................................................................... 27 Amps
Phase................................................................................................... 3
Frequency ...............................................................................50/60 Hz
Boiler Controller Power ............................................................24VAC
Control Power...........................................................................24 VAC
Max Pressure ............................................................................100 PSI
Working Pressure...................................................................... 80 PSI
355 East Kehoe Blvd. • Carol Stream, IL 60118
Phone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.PrinceCastle.com
630-500 Printed in USA 0404 © 2004
Romar Pasta Cooker
630-ROM4
Safety Information Important!
WARNING!
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION!
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.

Installation

Pre-Installation General Setup
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Pre-installation is the responsibility of the user and should be completed prior to the shipment of the unit to the location.
Floor drain sink located no further than 10 ft. from the
intended location of the unit.
Electrical hookup box located no further than 5 ft. from the intended location of the unit. The box should provide three phase, 240 V protected with a three-phase 30-A breaker. All terminals should be rated for gauge number 10-4 wire (L1-L2­L3-Ground).
Dedicated water outlet with manual shut off valve no further than 7 ft. from the intended location of the unit. The water pressure should be at least 50 psi. The manual shut-off valve output has to accommodate ¾ in. NPT Hose connector.
Supporting counter with the minimum suggested dimensions of 24 in. high, 28 in. deep, and 44 in. wide. The counter must be capable of withstanding 340 lbs (weight of unit).
Plumbing Connections
It is highly recommended that a licensed plumber install all plumbing connections.
All pre-installation and installation work must be in compliance with national and local plumbing codes and health department requirements.
For standard water installation, connect per local plumbing codes.
The drainage from the unit to the floor sink is achieved by gravity only. Make sure that the 1” white PVC tubing is directed downwards preventing any back-flow to the unit. Most local Health Departments require you to terminate the drainage tube 4 in. above the highest point of the floor-sink.
This unit is completely pre-wired and thoroughly tested prior to shipment. All wiring and hookups shall be done without opening the unit.
Place unit on the counter. The counter must be designed to fit
the size and support the weight of the unit.
The unit must be level to insure proper function. To level the unit, use only the adjustable leveling feet (no shims or foreign objects).
EPH require a minimum height of 4 in. between the counter and the unit.
When connecting the steam generator blow-down outlet, ensure that the valve (provided by Prince Castle) is reachable (arms length) from the front of the unit. The connecting “black pipe” must be installed behind the unit and below the counter, away from easy reach. The blow-down piping must be secured all the way to the floor sink.
Do NOT reduce the blow-down outlet from its original size.
Depending on local regulations, you may be required to install a second check valve or pressure reducing back­flow preventive device.
Printed in USA 0404 © 2004 2 630-500
Electrical Connections
WARNING!
SHOCK/DAMAGE HAZARD! No internal access is needed
when wiring this unit. Substitution and/or modification of components and/or wiring system may void all warranties. Such practice may lead to dangerous operating conditions.
It is highly recommended that a licensed electrician install all electrical connections.
All pre-installation and installation work must be in compliance with national and local electrical codes.
Power wiring must be installed in accordance with local and National Electric Code (N.E.C.) or Canadian electric code requirements.

General Preparation & Operation

Preparation of Pasta
Romar Pasta Cooker
630-ROM4
Before conducting field power connection, check to be sure that the field power conditions match with power requirements and rating specified on the unit nameplate on the back panel.
As indicated in the Pre-Installation requirements, the user must provide a circuit breaker between the main power source and the unit. (Refer to nameplate for rating.)
The unit is wired and tested by the factory to operate only with a single phase power configuration with one ground for main load and circuit control.
To avoid severe electrical shock, provide grounding in accordance with N.E.C. requirements.
When all the above steps are completed, place both hoppers on the rails and connect them.
Before loading the pasta into the unit, the long-cut
1 2
pasta must be “feathered” by hand.
Ensure that your hands are clean before handling pasta.
Place long-cut pasta into a large bowl.
Procedure Complete
A. Gently lift the pasta (as shown on left), letting it
fall between your hands back into the bowl. B. Repeat feathering several times, as necessary. The broken, unusable pieces that remain in the bottom
of the bowl may be discarded.
The feathered long-cut pasta is now ready to be cooked.
630-500 3 Printed in USA 0404 © 2004
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