Page 1
Operation
Operation
Manual
Manual
Product Identification
Steamer
Steamer
625-A
625-A
On/Off Rocker Switch
(left-side of unit)
Spatula
External Meter Plug Inlet
(for calibration)
Control Panel
LIMITED WARRANTY
This product (with the exception of the water tube, part no. 625-197S) is
warranted to be free from defects in material and/or work- manship for a period
of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory. P.C. Boards and Heater Assemblies
are warranted for three (3) years from date of installation, not to exceed 42
months from date of shipment. Any component which proves to be faulty in
material and/or workmanship will be replaced or repaired (at the option of Prince
Castle, Inc.) without cost to the customer for parts or labor. This warranty covers
on location service (i.e. trip charges and/or mileage). Travel mileage is limited
to 100 miles (200 kilometers) round trip (one trip warranty) from an authorized
service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor shall be performed during regular work hours. Overtime premium will be charged to the buyer.
• Damage caused by carelessness, neglect, and/or abuse (e.g., dropping,
tampering or altering parts, equipment damaged in shipment, by fire,
flood or an act of God) is not covered under this warranty.
Temperature &
UP Arrow Button
Prince Castle
Logo Button
Product
Buttons
(1 thru 4)
Celsius/Fahrenheit &
DOWN Arrow Button
LED Display
Steamer
Logo Button
Start Button
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Temperature Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
View Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Manual Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Programming Product Name & Water Cycle . . . . . . . . . . . . . . . . . . . . . . . .4
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Cleaning - Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Cleaning - Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Steamer 625-502
SANITATION
355 East Kehoe Blvd. • Carol Stream, IL 60188
Phone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
revA Printed in USA 0910 © 2003
Page 2
Steamer
prince castle
8
filet
remove
625-A
Safety Information
WARNING
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or
death.
CAUTION
Indicates information important to the operation of
the unit. Failure to observe may result in damage to
the equipment.
Installation
Remove the unit from the carton and inspect for signs of damage. If
there is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle
Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a
replacement unit.
WATER CONNECTION REQUIREMENTS
If this is a new installation, accessory - 625-104 Regulatory Assembly Kit
is required. You may also need accessory part #625-103 Coil Hose Kit
Assembly. Always use area codes for determination.
Important
Prince Castle reserves the right to change
specifications and product design without
notice. Such revisions do not entitle the buyer
to corresponding changes, improvements,
additions or replacements for previously purchased equipment.
NOTE: When installing this unit, the ambient temperature at the
mounting site should not exceed 37.8°C (100°F) .
CAUTION
All electrical connections must be in accordance with local electrical
codes and any other applicable codes.
Plug the unit into an applicable electrical receptacle.
Connect the water line to the back of the unit.
CAUTION
Water connection must provide maximum water pressure of
20-30 psi (138-207 kPa).
A. Turn unit power On/Off switch to ON position. The display
flashes PRINCE CASTLE for ten seconds.
1
B. After ten seconds the display will show PR.E-HEAT.
NOTE: The next-to-left most decimal point appears
indicating power is applied to the platen. Platen will heat to the
setpoint temperature.
pr.e-heat
Place the spatula fully into the unit and press the START button.
The display will start to count down the steam cycle.
3
Operation
2
4
A. When the unit reaches the setpoint temperature, display will
show the product name assigned to button 1.
B. If 1 is the desired product to be steamed, pull out the
spatula and place the product onto the spatula, cut side
down.
Or
press product buttons 2, 3 or 4, then place product on the
spatula, cut side down.
When steam cycle is complete, the unit will sound a tone and
the display will flash REMOVE.
Pull out the spatula and remove the finished product.
Steamer 625-502revA
2
Printed in USA 0910 © 2003
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TEMP 275
CAL 265
presets loaded
129 C
Temperature Adjustment
CAL TEMP
set temp
. VERS XX.XX
A. Press and hold the TEMPERATURE button. The display will
show the current temperature setting for Celsius (C) or
1
Fahrenheit (F).
B. While holding the TEMPERATURE button, press the C/F button
to change the setting between Fahrenheit and Celsius.
C. Release the TEMPERATURE button to store the new value.
A. Press and hold the Steamer LOGO button first, then
2
press and hold TEMPERATURE button for approximately
6 seconds.
The display will show SET TEMP.
B. Press the Steamer LOGO button again to display the
current set temperature.
Steamer
625-A
255 F
Platen temperature can be set between 129°-152°C (265°- 305°F).
3
Pre-set at factory to 140°C (285°F) .
A. Press the UP or DOWN Arrow buttons to scroll to the
desired temperature.
B. Press the Steamer LOGO button to store the desired
temperature and exit the SET TEMP mode.
NOTE: Pressing the PRODUCT 3 button at any time exits the
Program mode without storing the change.
TEMP 275
A. Press the UP or DOWN Arrow buttons until the temperature
5
readout matches the calibration reading.
B. Press the Steamer LOGO button to store the desired tem-
perature and exit CAL TEMP mode.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
255
The CAL TEMP mode is used to calibrate the platen temperature
with an external meter connected to the meter plug inlet on the
4
bottom right side of the unit. Add ± 5°C (± 10°F) .
A. Press the UP and DOWN Arrow buttons to scroll to CAL TEMP.
B. Press the Steamer LOGO button again to display the current
calibration temperature.
C. Press the PRODUCT 2 button to zero any previous calibration
offset value. The display will now show the platen temperature
without any calibration offset.
Repeat Step 2A
CAL 245
Factory Presets
Loading factory presets restores the unit to factory settings and voids
all user programmed information.
A. During power up, press and hold both PRODUCT 1 and PRODUCT 4
buttons within 3 seconds. The display will flash PRESETS LOADED.
B. Release both buttons.
Default Factory Presets:
ON OFF Cycles
All 1 3 2
Press and hold the Seamer LOGO button first, then press and
hold the START button.
The display will show the current firmware version.
Steamer 625-502
CAL 265
View Firmware Version
A hi-limit thermostat will turn off electrical power to the platen and
control circuits if the unit overheats.
Turn the unit off and allow to cool (approximately 10-15 minutes).
A manual reset is located on the back of the unit. Once the unit has
cooled sufficiently, press the manual reset and restart the unit.
NOTE: If the unit continues to shut-off due to overheating, contact your
authorized Prince Castle Service Agency.
Manual Reset
Manual Reset
revA 3 Printed in USA 0910 © 2003
Page 4
Programming Product Name & Water Cycle
ON 1.1
FILET
ON
1.1
OFF
2.5
PROD 1
PROD 1
CROD 1
Steamer
625-A
The Program button menus can be changed to any of the
following menu items.
PROD1 thru PROD12 can be selected to program additional
product names.
“– – – –” can be used when no product name selection is desired.
Filet Large PROD1 PROD2 PROD3
PROD4 PROD5 PROD6 PROD7 PROD8
PROD9 PROD10 PROD11 PROD12 – – – –
B. Press the UP or DOWN Arrow button to scroll through the
2
product selections.
C. Press the Steamer LOGO button to store the new product
name.
To enter custom product names, proceed to step 3.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
PROD 1
A. Press and hold the LOGO button and a PRODUCT button for
approximately 6 seconds. The display will show the current
1
assigned product for the button pressed.
NOTE: A decimal point will appear and flash on the right side of
the display to indicate Programming mode.
Press and hold the Prince Castle LOGO button first, then press
and hold the Steamer Logo button for 6 seconds.
3
The display will show the product name with the left-most
character display or decimal point flashing.
NOTE: Must be in Programming mode.
A. Press the UP or DOWN Arrow buttons to change the
4
left-most character.
B. Press the Product 1 or Product 4 button to move the cursor
to the next character.
C. Repeat steps A and B for each character.
D. Press the Steamer LOGO button to store the new
product name.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
CHKN 1
A. Press the UP or DOWN Arrow buttons to change the valve
6
ON time.
B. Press the Steamer LOGO button to store the new valve
ON time.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
ON 1.1
The display now shows the product’s water valve ON time in
5
seconds.
The display now shows the product’s water valve OFF time
7
in seconds.
Steamer 625-502revA
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Printed in USA 0910 © 2003
Page 5
Steamer
CYCLES 2
CYCLES 3
OFF 3.0
TEMP 275
13
A. Press the UP or DOWN Arrow buttons to scroll to the
desired time delay.
B. Press the Rapid Steamer LOGO button to store the desired
time and to exit the Programming mode. .
NOTE: Pressing the PRODUCT 3 button at any time exits the
Program mode without storing the change.
5
TEMP 275
625-A
A. Press the UP or DOWN Arrow buttons to change the valve
8
OFF time.
B. Press the Steamer LOGO button to store the new valve
OFF time.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
OFF 3.0
A. Press the UP or DOWN Arrow buttons to change the
10
number of water cycles.
B. Press the Steamer LOGO button to store the new water
cycle number and exit the Programming mode.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
CYCLES 3
The display now shows the product’s number of on-off water
9
valve cycles.
11
The display now shows the current product set temperature.
255
Platen temperature can be set between 129°-176°C (265°- 350°F).
12
A. Press the UP or DOWN Arrow buttons to scroll to the
desired temperature.
B. Press the Rapids Steamer LOGO button to store the desired
temperature.
NOTE: Pressing the PRODUCT 3 button at any time exits the
Program mode without storing the change.
The display now shows the time delay between when the
product is finished and when the alarm sounds.
The delay can be set for 0.0 to 10.0 seconds.
AL DLY 2.5
Error Messages
ERROR MESSAGES ACTION
No Heat Error. Call service technician.
Steamer 625-502revA
Printed in USA 0910 © 20035
Page 6
Cleaning - Daily PM Tasks
Steamer
625-A
Turn the unit off and unplug the power cord from the electrical receptacle. Proceed with caution, unit is still hot!
This unit is not watertight. Do not clean with a water jet/jet spray. Do
not immerse the unit in water.
Do not use abrasive materials such as scrapers, steel wool, etc. to
clean the spatula or steam chamber.
While wearing protective gloves, remove the top cover by
1
pulling up and off the unit.
Top Cover
A. Wash top cover, top plate, and venturi plate in a solution of
3
detergent and water.
WARNING
CAUTION
The following equipment is required:
• Detergent or Cleaner
• Delimer/Lime Scale Remover
(as required)
• Sanitizer
• Clean sanitized towel
• Protective (insulated) gloves
While wearing protective gloves:
2
A. Remove spatula.
B. Remove the top
plate by carefully
sliding it forward
and out of the unit.
C. Remove the venturi
plate.
Wipe the steam chamber surface with a clean sanitized cloth.
4
Top Plate
Spatula
Venturi Plate
B. Rinse with clean water, and then sanitize in a solution of
sanitizer.
C. Let air dry.
Wash all external surfaces of the steamer with a solution of
5
detergent and water. Using the solution in a spray bottle,
spray directly onto a clean sanitized towel and wipe the unit
clean.
Do not spray directly on the unit or use abrasive cleaners!
CAUTION
OPTIONAL: If the surface shows
signs of excessive calcium and
lime buildup, dissolve two teaspoons of delimer in a
small coffee cup with 100mI of
water. Pour half on each side.
Using a clean sanitized towel,
wipe the internal surfaces of the
steam chamber. Allow to sit for
5 minutes. Using a clean sanitized towel,thoroughly rinse and
wipe, the internal surfaces of
the steam chamber.
Reassemble the unit.
6
Turn the unit on. When unit is preheated, run a minimum of
four cycles to prime the unit and remove any residual cleaner.
It is recommended that the steamers go through a deliming
procedure at least once a month. Some hard water areas may
require increased deliming based upon actual buildup.
Steamer 625-502revA
6
Printed in USA 0910 © 2003
Page 7
Cleaning - Monthly PM Tasks
Steamer
625-A
Turn the unit off and unplug the power cord from the electrical receptacle. Proceed with caution, unit is still hot!
This unit is not watertight. Do not clean with a water jet/jet spray. Do
not immerse the unit in water.
Do not use abrasive materials such as scrapers, steel wool, etc. to
clean the spatula or steam chamber.
While wearing protective gloves, remove the top cover by
1
pulling up and off the unit.
Top Cover
A. Wash top cover, top plate, spatula, and venturi plate in a
3
solution of detergent and water.
WARNING
CAUTION
The following equipment is required:
• Detergent or Cleaning Solution
• Delimer/Lime Scale Remover
(as required)
• Sanitizer
• Clean sanitized towel
• Protective (insulated) gloves
While wearing protective gloves:
2
A. Remove spatula.
B. Remove the top
plate by carefully
sliding it forward
and out of the unit.
C. Remove the
venturi plate.
Pour a solution of Delimer into the steam chamber.
4
Let solution soak for at least 15 minutes.
Top Plate
Spatula
Venturi Plate
B. Rinse with clean water, and then sanitize in a solution of
sanitizer.
C. Let air dry.
A. Clean stem injection ports with a paper clip or small wire.
5
B. Rinse with clean water.
C. Wash all external surfaces of the steamer with a solution of
detergent and water in a spray bottle.
Spray directly onto a clean sanitized towel and wipe
the unit clean.
D. Reassemble the unit.
Do not spray directly on the unit or use abrasive cleaners!
CAUTION
IMPORTANT. It is not recommended
to leave open container of delimer around
Steamer 625-502revA
Printed in USA 0910 © 20037
Page 8
Steamer
4
17
10
1
16
3
5
15
2
11
7
18
19
14
9
6
12
8
13
625-A
Exploded View and Parts List
Ref. Part No. Description Qty.
1 625-129S Spatula Assembly 1
2 78-233S Switch, Rocker, 20A 1
3 625-193S Membrane Switch Assembly 1
625-205S Display PC Board 1
4 625-145S Cover, Top 1
5 625-130S Gasket, Silicone 1
6 197-232S Legs (Pkg. of - 4) 1
7 66-045S Strain Relief 1
8 625-071S Tube, Water 1
9 88-497S Mini-Jack, K-Type 1
10 625-064S Top Plate 1
11 625-085S Manual Reset 1
12 625-083S Water Valve Assembly 1
13 625-077S Fitting, Water Valve 1
14 65-059S Relay, 40A 1
15 625-154S Main PC Board 1
16 625-065S Venturi Plate 1
17 625-082S Probe, 1000 ohm RTD 1
18 72-365S Line Cord Assembly 1
19 Plug included in 18
6 86-255S Legs, 1" High (Pkg. of 4) 1
7 66-061S Strain Relief 1
18 72-379S Line Cord Assembly 1
625 Accessories (not shown)
625-253S Regulator Assembly Kit 1
Steamer 625-502revA
8
Printed in USA 0910 © 2003
Page 9
Page 10
Notes
Steamer
625-A
Steamer 625-502revA
10
Printed in USA 0910 © 2003
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Notes
Steamer
625-A
Steamer 625-502revA
Printed in USA 0910 © 200311
Page 12
Notes
Steamer
625-A
Steamer 625-502revA
12
Printed in USA 0910 © 2003
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