Prince Castle 411-SDFM4TCE Parts List

LIMITED WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of (2) years from date of original installation not to exceed 30 months from date of shipment from our factory. Printed circuit boards and platen are warranted for a period of (3) years from date of original installation not to exceed 42 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired without cost to the customer for parts or labor. (At the option of Prince Castle, Inc.)
This warranty is subject to the following exceptions/conditions:
formed by an authorized Prince Castle Service Agent.
l All labor should be performed during regular working hours. Overtime premium will not be covered.
l Travel charges are limited to 100 miles (200 km) round trip, 2 hours travel time, one trip per repair.
l Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tam-
pering with or altering electrical components, or improper cleaning) is not covered.
l Equipment damaged in shipment, by fire, flood or an act of God.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.
Part No. 411-553
2003McDonald’s Corporation Printed in the All Rights Reserved United States of America
This equipment chapter is to be placed in the toasters section of your Equipment Manual.
MANUFACTURED FOR
MCDONALD’S®
BY
PRINCE CASTLE INC.
355 KEHOE BLVD.
CAROL STREAM, IL. 60188 USA
PHONE 1-630-462-8800
TOLL FREE NUMBER
1-800-323-2930
FAX:1-630-462-1460
SOLID STATE DIGITAL ENERGY SAVING TOASTER
PRINCE CASTLE MODEL NO. 411-SDFM4TCE SERIES
WARRANTY..............................................................................................................................................................................................Page 1
SIDE VIEW................................................................................................................................................................................................Page 2
FRONT VIEW............................................................................................................................................................................................Page 3
REAR VIEW..............................................................................................................................................................................................Page 3
INTERNAL VIEW.....................................................................................................................................................................................Page 4
EQUIPMENT SET-UP.............................................................................................................................................................................. Page 5
PROGRAMMING ...................................................................................................................................................................................... Page 6
CLEANING ................................................................................................................................................................................................ Page 8
TROUBLESHOOTING .............................................................................................................................................................................Page 8
WIRING DIAGRAM .............................................................................................................................................................................Page 9
FRENCH TRANSLATION.......................................................................................................................................................................Page 10
SIDE VIEW
PARTS LIST
ITEM PART NUMBER DESCRIPTION
1 411-149S Handle and Lever Assy. 2 411-441 Right Hand Upper Bun Fence
411-440 Left Hand Upper Bun Fence 3 411-461S Upper Rear Lever Assy. 4411-378Upper Rear Bun Fence 5411-381 Lower Rear Bun Fence 6411-459S Lower Rear Lever Assy. 7411-137 Right Hand Stop Block
411-138 Left Hand Stop Block
8411-692 Side Panel, Right Hand
411-257 Side Panel, Left Hand
9 411-379 Right Hand LowerBun Fence
411-380 Left Han
d Lower Bun Fence
10 78-232S Rotary Switch Timer Assy. 11 70-050S Knob
Not Shown 95-1312S Switch Cable Assy.
Not Shown 411-114 Safety Latch Not Shown 411-744 Bun Board
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6
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2003 McDonald’s CorporationPart No. 411-553 Printed in the
All Rights Reserved United States of America
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FRONT VIEW
PARTS LIST
REAR VIEW
ITEM PART NUMBER DESCRIPTION
1 411-483S Upper Platen 230V
2 411-60 Front Upper/Lower
Platen Stud
3 411-486S Lower Platen 230V
4 89-959S Foot (Pkg. of 4)
PARTS LIST
ITEM PART NUMBER DESCRIPTION
1411-147S Rear Upper
Platen Stud
2411-61S Rear Lower
Platen Stud
3411-707 Overlay
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3
4
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2003 McDonald’s CorporationPart No. 411-553 Printed in the
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Not Shown 212-491S Release Sheets (Pkg. 2) Not Shown 411-239S Front Clip, Upper
Not Shown 411-240S Front Clip, Lower
INTERNAL VIEW UPPER CONTROL BOX
PARTS LIST
INTERNAL VIEW LOWER CONTROL BOX
ITEM PART NUMBER DESCRIPTION
1 213-257S Bun Done Light 2411-731SUpper Probe 3 411-662S Interconnect Cable 4411-14SInterconnect Board 5735-61S Speaker
PARTS LIST
ITEM PART NUMBER DESCRIPTION
165-058SRelay, Lower & Upper
2411-731SLower Probe
4 78-166S Rocker Switch
5411-427-08SControl PCB 220-230V
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2003 McDonald’s CorporationPart No. 411-553
All Rights Reserved
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Printed in the
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1
operating temperature.
2. The toaster is factory-set to display temperatures reading in Celsius. When the toaster is turned on, the digital display on the control box will read C--A for Celsius, and the “A” will begin to count down 9 seconds. During this countdown, you can change the temperature display from Celsius to Fahrenheit
readings. To change temperature display, press and hold the temperature button for six seconds. See figure 1.
3. During the pre-heat cycle, the display will read ­L O -. When the platen temperature reaches
149°C (300°F), the display will begin to show
the actual platen temperatures throughout the toasting cycles. See figure 2
Sound Level Adjustment
The audio alarm has four sound levels.
1. Press and hold the time button and temperature
buttons simultaneously. The display will show the current sound level. The toasters are factory set at level 4, and the display will read, A L 4 for Alarm
SYMBOLS & TERMS
C - - A Toaster is set on Celsius.
F - - A Toaster is set on Fahrenheit.
A L - Alarm Level setting 1-4.
Sound Button: Used with timer button and temperature button to set alarm level.
Timer Button: Used to view time in run mode. Used to set time in program mode.
Temperature Button: Used to view set point temperature in run mode, and used to set the set point temperature in program mode.
Up Arrow: Used to set time, sound and temperature in program mode.
Down Arrow: Used to set time, sound, and temperature in program mode.
ENERGY SAVING MODE
To conserve energy during non-toasting periods, pull the toaster handle down, so that the timing cycle activates. When the audio alarm goes off, indicating that the toasting time is complete, DO NOT pull the handle up. Allow the audio alarm to sound until the alarm shuts off, the display will alternately flash “Stand” and “By”, indicating the toaster is in the energy savings mode. The toaster platens will continue to maintain the programmed operating temperature, raising the toaster handle will put the toaster back into the operation mode.
FACTORY PRE-SET
Prince Castle’s Solid State Digital Display toasters are pre-set at the factory.
The toaster's temperature is pre-set and calibrated to 215°C.
SET-UP
1. Refer to the nameplate on the control box for the proper operating voltage. Connect the toaster to a grounded receptacle that matches the nameplate voltage information. Press the power switch to the on position, allow the unit 30 minutes to reach
figure 1
figure 2
figure 3
2003 McDonald’s CorporationPart No. 411-553 Printed in the
All Rights Reserved United States of America
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PROGRAMMING
The programming modes are used for setting indi­vidual set point temperature, and setting toast times.
Programming the Set Point Temperature
1. Press and hold the temperature button for six seconds. A beep will sound, the temperature indicator light will blink, and the display will show the current set point temperature. See figure 7.
2. To change the set point temperature, use the up or down arrow. Once the desired temperature is displayed, press the temperature button to store the new setting. See figure 8.
2. While holding the time and temperature buttons, press the up or down arrow buttons to adjust the sound level. A continuous tone will sound. Release all buttons when the desired sound level is reached. The display will show the current sound level. See figure 4.
VIEW SET POINT TEMPERATURE
1. Press and release the temperature button. (Do not hold for more than 6 seconds.) A beep will sound, the temperature indicator will turn on, and the display will show the set point temperature for three seconds. The display will then change to show the actual temperature. See figure 5.
VIEW TIMER SETTING
1. Press and release the time button. (Do not press the time button for more than 6 seconds.) The set time will be displayed for three seconds. If the timer is activated and is in a countdown sequence, the time remaining will be displayed, and will continue to countdown to zero. After three seconds, the display will change to show actual platen temperature. See figure 6.
figure 7
2 1 6
2 1 5
ACTUAL TEMPERATURE
SET POINT TEMPERATURE
figure 5
A L 2
figure 4
2003 McDonald’s Corporation Part No. 411-553 Printed in the All Rights Reserved United States of America
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215
2 0 4
STORE SET POINT TEMPERATURE
2 0 4
ADJUST SET POINT TEMPERATURE
figure 8
2 0
SET TIME
figure 6
3. Use the up and down arrow buttons to set the desired toast time. When the desired
figure 9
2 1 5
1:45
displayed, press the temperature button to store the new setting. See figure 8.
3. To cancel the set point programming mode at any time, press and release the time button. The
display will change to show the actual platen temperature. See figure 9.
Programming Toast Times
1.The toaster has three timers which can be programmed from 5 to 240 seconds.
SETTING STOP BLOCKS
Stop blocks allow for proper crush when toasting buns. The toaster leaves the factory with the stop blocks set on R/Q.
Dual stop blocks allow you to switch back and forth from Reg/Qtr. bun and Big Mac Bun toasting, or Rib bun or Rye bun toasting.
1. Ensure the stop blocks are on the correct setting. There are (6) combination Stop Block Settings:
1. R/Q / MAC 4. RIB / RYE
2. R/Q+ / MAC + 5. RIB+ / RYE +
3. R/Q- / MAC - 6. RIB- / RYE -
THE (+) SETTING IS FOR BUNS THAT ARE CUT TOO THICK. THE (-) SETTING IS FOR BUNS CUT TOO THIN. FOR NORMAL SIZE BUNS DO NOT USE (+) or (-) SETTINGS.
[R/Q = REG/QTR]
2. Rotate stop blocks by hand to the desired combination bun setting listed above.
3. View the stop block setting selected through the index window bracket, which is located over the
figure 12
STOP BLOCK
INDEX WINDOW BRACKET
SIDE PANEL
BUN SETTING
(REGULAR BUNS)
2003 McDonald’s CorporationPart No. 411-553 Printed in the
All Rights Reserved United States of America
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These times are preprogramed:
TIMER DESCRIPTION PRESET TIME
A Normal 35 sec. B Muffin 70 sec.
C Option 105 sec.
To select a timer, turn the rotary switch to the
appropriate timer. The diplay will show the current
figure 10
2. To change programmed time, press and hold the time button for 6 seconds. A beep will sound and the time indicator light will flash. Release the time button to show the current
toast time.
figure 11
The time indicator light will turn off, and the display will change to show the actual
4. To cancel the time set function at any time, press and release the temperature button.
time is reached, press and release the time button to store the new time.
programmed time.
NOTE: The display reads in minutes and seconds, so 105 seconds, displays as 1:45.
Repeat these steps for each timer.
platen temperature.
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