Prince Castle 411-SDFM11CE Parts List

Solid State Digital Energy Saving Toaster

Prince Castle Model No. 411-SDFM85CE and 411-SDFM11CE Series

This equipment chapter is to be placed in the toasters section of your

TOLL FREE NUMBER: 1-800-323-2930

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Toaster Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Front and Side Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 – 4

Internal Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5

Equipment Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Rice Burger Grill Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11 – 12

Equipment Manual

MANUFACTURED FOR

McDONALD’S

BY PRINCE CASTLE INC.

355 KEHOE BLVD.

CAROL STREAM, IL 60188 USA

PHONE: 1-630-462-8800

FAX:1-630-462-1460

TABLE OF CONTENTS

LIMITED WARRANTY

This product is warranted to be free from defects in material and/or workmanship for a period of (2) years from date of original installa tion not t o exceed 30 months from date of shi pm ent fr om o ur fac to r y. Pri nted ci rcu it bo ards and platen are warranted for a period of (3) years from date of original installation not to exceed 42 months from date of shipment from our factory for parts and labor only. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired without cost to the customer for parts or labor (at the option of Prince Castle, Inc.). This warranty is subject to the following exceptions/conditions:

• Any use of Non-genuine Prince Castle spare parts voids this warranty, and all work must be performed by an authorized Prince Castle Serv ice Agent.

• All labor should be performed during regular working hours. Overtime premium will not be covered.

• Travel charges are limited to 100 miles (200 km) round trip, 2 hours travel time, one trip per repair.

• Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tampering with or altering electrical components, or improper cleaning) is not covered.

• Equipment damaged in shipment, by fire, flood or an act of God.

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.

Specifications

411-SDFM85CE 230VAC 3990W 50 HZ 411-SDFM11CE 230VAC 3990W 50 HZ

Toasters 411-SDFM11CE (11 mm spacer pins for rice cakes) and 411-SD FM 85 CE ( 8 .5 mm spa cer p ins fo r pitas) are designed to heat and toast thin product in the center section between the upper an d lo w er pl a t en s. The 411-SDFM85CE will provide an 8.5 mm center gap at the -R/Q, R/Q, and +R/Q stop block window setting while maintaining the standard gap between base and lower platen at these three settings. This allows both pitas (in the center section) and chicken sandwich buns (in the lower section) to use the sa me stop block setting. The 411-SDFM11CE will provide an 11 mm gap at all except the _RIB, RIB, and +RIB settings, but the gap bet ween the base and the lower platen will not be the same as a standard 411-SDFMCE. Making the conversion in these instructions will give both toaste rs the same ce nter and bottoms gaps as a standard 411-SDFMCE.

Conversion Instructions for 411-SDFM11CE and 411-SDFM85CE Toasters

If desired, these toasters may be converted to a typical Big Mac toaster 411-SDFMCE. After conversion the center gap will vary from 11 to 23 mm depending on the stop block set ting just as it does with older 411 series Big Mac toasters .

To convert to Big Mac toasting, only the upper platen needs to be moved. Pl atens must be cool before converting. It is best to change the two rear studs first. Then change the two front studs.

Rear studs:

• Raise the front handle to the upper position and latch the red strap to its mating pin o n the handle.

• Support the upper platen at the back so it does not fall.

• Remove the two upper rear studs.

• Keep and store the two spacer pins in case you wish to convert back to the 8.5 or 11 mm ga ps in the future.

• Move the rear studs to the upper holes in the rear link.

• Mount the rear hexagonal spacers onto the studs.

• Mount the spacer pin mounting br ackets ont o th e spacers. These brackets are needed to cover the vacant holes exposed when the stud is moved.

• Screw the studs into the forward holes at the rear of the upper platen. Tighten studs.

Front studs:

• Raise the pl atens to their upper positions and latch the red strap to its mating pin on the handle.

• Support the upper platen at th e front so it does not fall.

• Remove the two upper front studs.

• Keep and store the two spacer pins and stud bearings in case you wish to convert back to the 8.5 or 11 mm gaps in the future.

• Move the front studs to the upper holes in the front handle assembly.

• Mount the front hexagonal spacers onto the studs.

• Mount the spacer pin mounting br ackets ont o th e spacers. These brackets are needed to cover the vacant holes exposed when the stud is moved.

• Screw the studs in to the f o rwa rd holes at the f ront of the upper platen. Tighten studs.

The light sensor that begins the timing period has been adjusted at the factory to work properly at both pla ten positions. If, for some reason, it does not work properly a service agent should adjust it. This adjustment needs to be done when the toaster is operating and hot. Only a service agent should do this.

Side View

Parts List

Item Part Number Description

1 411-829S Handle and Lever Assy. 2 411-459S Lower Rear Lever Assy. 3 411-137 Right Hand Stop Block

411-138 Left Hand Stop Block 4 411-2S Base 5 411-256 Side Panel, Right Hand

411-257 Side Panel, Left Hand

Not Shown 411-114S Safety Latch Not Shown 411-744 Bun Board Not Shown 411-833S Upper Rear Lever Assy.

Conversion Parts

411-812 Spacer Pin Bracket

411-147S Upper Platen Rear Stud

411-838S Upper Platen Front Stud

411-813

8.5 mm Spacer Pin (pita) 411-771

11 mm Spacer Pin (rice cake)

62-033S Bearing

Front View

Parts List

Item Part Number Description

1 411-416 S Upper Platen 230V 2 411-838S Front Upper Platen Stud 3 411-60S Front Lower Platen Stud

4 411-486 S Lower Platen 230V 5 89-959S Foot (Pkg. of 4)

Rear View

Parts List

Item Part Number Description

1 411-770S Front Upper Platen

Spacers

2 411-147S Rear Upper Platen Studs

411-775S Rear Upper PLaten

Spacers

3 411-61S Rear Lower Platen Studs

411-113S Front Lower and Base

Platen Spacer Kit

411-57S Rear Lower Spacers

Not Shown 411-347S Base Studs

verlay (see Control Board, Page 5)

Internal View Upper Control Box

Internal View Lower Control Box

Parts List

Item Part Number Description

1 213-257S Bun Done Light 2 411-698S Upper Probe 3 411-682S Interconnect Cable 4 411-839S Interconnect Board 5 213-229S Speaker

Parts List

Item Part Number Description

1 65-058S Relay, Lower and Upper 2 411-698S Probe 3 72-301S Power Cord 220 – 230V 4 78-166S Rocker Switch 5 411-427-09S Control PCB 220 – 230V

Symbols and Terms

Equipment Set-Up

C - - A F - - A A L -

Toaster is set on Celsius. Toaster is set on Fahrenheit. Alarm Level setting 1 – 4.

Sound Button: Used with timer button and temperature button to set alarm level.

Timer Button: Used to view time in run mo de. Used to set time in program mode.

Temperature Bu tt on : U se d to view se t po in t temperature in run mode, and used to set the set point temperature in program mode.

Up Arrow: Used to set time, sound and temperature in program mode.

Down Arrow: Used to set time, sound an d temperature in program mode.

Energy Saving Mode

To conserve energy during non-toasting periods, pull the toaster handle down, so that the timing cycle activates. When the audio alarm goes off, indicating that the toasting time is complete, handle up. Allow the audio al arm to sound until the alarm shuts off, the display will alternately flash

“Stand”

energy saving mode. The toaster platens will continue to maintain the programmed operating temperature. Raising the toaster handle will put the toaster back into the operation mode.

and

“By”

, indicating the toaster is in the

DO NOT

pull the

1. Refer to the nameplate on the control box for the proper operating voltage. Connect the toaster to a grounded receptacle that matches the nameplate voltage information. Press the power switch to the on position, allow the unit 30 minutes to reach operating temperature.

2. The toaster is factory-set to display temperature readings in Celsius. When the toaster is turned on, the digital display on the control box will read

C - - A

for Celsius, and the “A” will begin to count down 9 seconds. During this countdown, you can change the temperature display from Celsius to Fahrenheit display, press and hold the temperature button for six seconds. See figure 1.

figure 1

3. During the pre-heat cycle, the display will read

LO-

149°C (300°F), the display will begin to show the actual platen temperature throughout the toasting cycles. See figure 2.

figure 2

readings. To change the temperature

. When the platen temperature reaches

Factory Pre-Set

Prince Castle’s Solid State Digital Display toasters are pre-set at the fac tory.

Model 411-SDFM85CE is set for a 35 second toast time and the temperature is pre-set and calibrated to 215°C.

Model 411-SDFM11CE is set for a 100 second toast time and the temperature is pre-set and calibrated to 249°C.

Sound Level Adjustment

Set Point Tempera ture

The audio alarm has four sound levels.

1. Press and hold the time and temperature buttons simultaneously. The display will show the current sound level. The toasters are factory set at level 4, and the display will read, See

figure 3

2. While holding the time and temperature buttons, press the up or down arrow button to adjust the sound level. A continuous tone will sound. Release all buttons when the desired sound level is reached. The display will show the current sound level. See figure 4.

figure 4

A L 4

for Alarm Level 4.

View Set Point Temperature

Press and release the temperature button. (Do not hold for more than 6 seconds.) A beep will sound, the temperature indicator will turn on, and the display will show the set point temperature for three seconds. The display will then change to show the actual temperatu re. See

figure 5

Actual Temperature

View Timer Setting

Press and release the time button. (Do not press the time button for more than 6 seconds.) The set time will be displayed for three seconds. If the timer is activated and is in a count-down sequence, the time remaining will be displayed, and will continue to count down to zero. After three seconds, the display will change to show actual platen temperature. See figure 6.

figure 6

Set Time

Programming

The programming modes are used for setting individual set point temperature, and setting toast times.

Programming the Set P oint Temper ature

1. Press and hold the temperature button for six seconds. A beep will sound, the temperature indicator light will blink, and the display will show the current set point temperature. See figure 7.

figure 7

2. To change the set point temperature, use the up or down arrow. Once the desired temperature is displayed, press the temperature button to store the new setting. See figure 8.

figure 8

Adjust Set Point Temperature

3. To cancel the set point programming mode at any time, press and release the time button. The display will change to show the actual platen temperature. See figure 9.

figure 9

Programming Toast Times

1. Press and hold the time button for 6 seconds. A beep will sound, and the time indicator light will blink. Release the time button to show the current toast time. See figure 10.

figure 10

Store Set Point Temperature

2. Use the up and down arrow buttons to set your desired toast time. The range is from 20 seconds to 1 minute, 30 seconds. When the desired time is reached, press and release the time button to store the new time. See figure 11.

figure 11

Setting the New Time

Storing the New Time

3. To cancel the time set function at any time, press

Stop Block

and release the temperature button. The time indicator light will turn off, and the display will change to show the actual platen temperature. See figure 12.

figure 12

Setting Stop Blocks

Stop blocks allow for prope r crush when t oasting bu ns. The toaster leaves the factory with the stop blocks set on R/Q.

Dual stop blocks allow you to swi tch back an d fo rth from Reg/Qtr bu n an d Bi g M ac Bu n toa sting, or Rib bun or Rye bun toasting.

1. Ensure the stop blocks are on the correct setting. There are (6) combination Stop Block Settings:

1. R/Q / MAC 4. RIB / RYE

2. R/Q+ / MAC + 5. RIB+ / RYE +

3. R/Q- / MAC - 6. RIB- / RYE -

THE (+) SETTING IS FOR BUNS THAT ARE CUT TOO THICK. THE (-) SETTING IS FOR BUNS CUT TOO THIN. FOR NORMAL SIZE BUNS, DO NOT USE (+) or (-) SETTINGS.

[R/Q = REG/QTR]

2. Rotate stop blocks by hand to the desired combinati on bun setting listed above.

3. View the stop block setting selected through the index window bracket, which is located over the left stop block. See figure 13.

figure 13

4. To switch between the two types of buns per your stop block setting, locate the selector lever on the front of the toaster frame. Move the lever left or right to switch back and forth between the combination setting. See figure 14.

figure 14

Front of Frame

Selector Lever

Bun Board Adjustments

1. Push or pull the bun board handle to desired notched setting as indicated by graphics stamped on top of bun board. See figure 15.

figure 15

Mac Crowns and

Rib Heels

Reg. Rye/Qtr. Heels

2. Bun board graphics are: FRONT = REG, RYE, QTR HEELS REAR = BIG MAC, (CROWNS) AND RIB HEELS

Cleaning

1. Press the power switch to the off position.

2. Unplug toaster.

3. Allow toaster and platens to cool down.

4. Wipe entire platen with clean, damp grill cloth. Full toaster cleaning must be done in the morning when toaster is cold. See your Planned Maintenance Card for proper cleaning procedures.

IMPORTANT:

board or platen. This will cause cord to burn.

Do not drape cord over hot to aster bun

Bun Setting

Side Panel

Index Window Bracket

(Regular Buns)

Troubleshooting Guide

Problem Cause Solution

Platen loose. Platen bolts loose. Tighten platen bolts. Buns being crushed. Stop blocks not adjust ed properly.

Warped bun trays.

No display. Fuse defective. Check fuse with ohmmeter, reading should be

Adjust stop blocks. Straighten or replace bun trays. Contact Bakery.

1 – 2 ohms.

Wiring Diagram

Rice Burger Grill Cleaning Procedure

This procedure covers the recommended daily cleaning of the Prince Castle 411 Rice Burger Grill.

Procedure Frequency

Daily, possibly less frequently depending upon the soil load.

Supplies

•McD® Hi-Temp Grill Cleaner

•McD

• Metal Container Plate

• Prince Castle No. 257 Cleaning Tool Set

• Heat Resistant Gloves

• Meshed Grill Cloths (6 – 8)

• Bucket or ot he r re se rv oi r fi l l ed wi th lu kewarm water

Procedure

1. Remove left over rice burgers, bun tray, and

NOTE:

2. Clean the grill in a well-ventilated area.

3. Start the exhaust fan above the Clamshell Grill.

4. Heat the grill to the cleaning temperature

NOTE:

operating temperature.

5. Turn the Rice Burger Grill power switch to the

WARNING: There is the possibility of electric shock if cleaning is done without disconnecting the power plug.

6. Put on the heat resistant gloves.

7. Open the grill and mount the red latch to its

8. Wipe top of the upper platen with a sanitized

9. Apply the McD

All Purpose Super Concentrate

Sanitizer

NO-SCRATCH™ Pads

Teflon sheet. Remove any other components remaining on the placing table.

Follow standard food carryover procedures.

(480°F/163°C).

The Rice Burger Grill must be cleaned at

OFF position and disconnect the power plug.

mating stud on the handle.

towel.

NO-SCRATCH™ Pad to the holder located within the Prince Castle No. 257 Cleaning Tool Kit.

NOTE:

Use only the McD® NO-SCRATCH™ Pad. Do not use the green abrasive cleaning pad. Do not scrape or otherw is e scra tch the heating platen s. The use of metal scrapers, abrasive pads, or wire brushes will permanently damage the surface of the heating platens.

10. Pour the entire packet of McD® Hi-Temp Grill

Cleaner into the metal container plate.

11. Use the McD

McD

Hi-Temp Grill Cleaner onto the surface of

NO-SCRATCH™ Pad to apply

the heating platens and along the edges. Dip the flat edge of the McD

NO-SCRATCH™ Pad into the metal container plate and saturate with McD Hi-Temp Grill Cleaner. Allow the excess to drain into the metal container plate. Do not scrub

while applying the McD

Hi-Temp Grill

Cleaner. If the surface of the upper heating platen

is clean, no cleaning will be necessary. Allow at least a three minute contact time between the

McD

Hi-Temp Grill Cleaner and the surfaces.

NOTE:

applied by the McD apply the McD

Ensure the McD® Hi-Temp Grill Cleaner is

NO-SCRATCH™ Pad. Do not

Hi-Temp Grill Cleaner directly onto the surface of the heating platens. Do not brush or wash the platens before the McD

Hi-Temp Grill Cleaner is

applied.

12. Lightly scrub surfaces using the McD®

NO-SCRATCH™ Pad until clean. Apply more

McD

Hi-Temp Grill Cleaner as needed.

13. Apply the McD

Hi-Temp Grill Cleaner onto the bun fence on both sides of the heating platen. Make sure to apply to the blocks at the four top corners of the upper heating platen. Dip the flat edge of the McD

NO-SCRATCH™ Pad into the metal container plate and saturate with the McD Hi-Temp Grill Cleaner. Allow the excess to drain into the metal container plate. Do not scrub

while applying the McD

Hi-Temp Grill

Cleaner. Allow at least a three minute contact

time between the McD

Hi-Temp Grill Cleaner

and the surfaces.

14. Lightly scrub all surfaces using the McD NO-SCRATCH™ Pad until all carbon deposits have been removed. Apply additional McD

Hi-Temp Grill Cleaner as needed.

15. Remo v e the McD® NO-SCRATCH™ Pad from the tool handle and replace it with a clean meshed grill cloth. The meshed grill cloth should be folded into a rectangle shape slightly larger than the end of the tool. Use this to wipe the upper and lower platen, side bun plates, and clearance blocks clean. Areas that are difficult to reach can be wiped with the meshed grill cloth by hand. The wiping should be continued until all parts are wiped clean.

TIP:

While wiping with the meshed grill cloth, the cloth must either be frequently replaced or washed and dried. This will prevent soils from accumulating on the cloth.

16. Use a dry meshed grill cloth to wipe any residual

soil from platens, side bun fence, link and clearance blocks, and other parts where McD® Hi-Temp Grill Cleaner was previously applied.

CAUTION:

Do not pour water directly onto the heating platen or use a dripping wet towel. This may cause water intrusi o n into the upper and low er he a ting platens and could short circuit the grill. This step must be strictly followed.

17. Wipe platens, side bun fence, and link and

clearance blocks, with a damp (not wet) meshed grill cloth. After several wipes, the meshed grill cloth must be cleaned and twisted dry.

18. To clean the electrical boxes, spray McD

All Purpose Super Concentrate onto a dry cloth and use it to wipe the electrical boxes. DO NOT wipe the upper and lower electrical boxes with a damp cloth.

19. Wipe all parts of the machine with a clean meshed grill cloth and remove any residual debris from the upper and lower heating platen.

20. Following the completion of the cleaning procedures discussed above, it is necessary to dry the grill. Operate the toaster for 30 – 60 minutes in the energy saving position (platens down).

21. Wipe down surfaces where soils have dripped during the drying cycle before the grill is used again.

NOTE:

Burger Grills. Reverse the McD

Repeat this procedure to clean additional Rice

NO-SCRATCH™ Pad

and use the clean side.

NOTE:

Before using the grill the next morning, inspect the heating platens to make sure that they have been thoroughly cleaned and that all grommets and gaskets on the platen are in good condition to help prevent grease build-up and migrati on. Correct any discrepancy and then install the release sheets.

Planned Maintenance System: Maintenance Requirement Card (MRC)

TS 016-1

Toasters

Prince Castle: Bun Toasters

Pictures and additional information: Corresponding Chapter of Equipment Manual

When

Weekly

Tools

Bun Toaster Release

McD Agent (HCS)

Customer paper napkins or paper towels

Protective Gloves 257 Cleaning Tool

Precaution

During some checks, live electrical circuits will be exposed, and hot toasting surfaces will be uncovered.

Hazard Communication Standard (HCS) — The procedures on this card include the use of chemical products. These chemical products will be highlighted with bold face letters followed by the abbreviation (HCS) in the tools portion of the procedure. See the Hazard Communication Standard (HCS) Manual for the appropriate Material Safety Data Sheet(s) (MSDS ) .

Applying Bun Toaster Release Agent

IMPORTANT: Use only McD Toaster Release Agent on bun toasters. Other products ma y dam age bun toasters.

1. Dust all loose crumbs from toaster surfaces.

2. Toaster platens must be well rinsed and dry. McD Bun Toaster Release Agent may be applied to hot toaster platens. Before applying to hot platens, put on protective gloves.

3. To coat top platen surface, thoroughly wet a clean, folded customer napkin or paper towel with Release Agent.

4. Rub a generous amount of Release Agent over entire surface of a platen until well coated. Use protective gloves and No. 257 cleaning tool.

5. Repeat steps 2 and 3 for other platens, including undersides.

IMPORTANT: Platen undersides and difficult to reach areas can be coated by placing a folded customer napkin or paper towel with Release Agent on No. 257 cleaning tool to apply Release Agent to platen surface.

Toasters

IMPORTANT: Do not wipe toaster with a damp cloth after Release Agent is applied. This removes Release Agent and causes sticking.

6. If sticking occurs between weekly applications, reapply Release Agent using steps 1 – 4.

IMPORTANT: Toaster does not need to be recleaned or cooled down before applying Release Agent.

IMPORTANT: Reapply Release Agent weekly, while toaster is cold between monthly cleaning, to all platen surfaces.

Printed in SEP 2000

Revised in APRIL 2006

Page 1 of 6

+ 29 hidden pages

Prince Castle 411-SDFM11CE Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual