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KETCHUP DISPENSER
PRINCE CASTLE MODEL NO. 406-A
Place this chapter in the Small Equipment/
Miscellaneous Section of your Equipment
Manual.
MANUFACTURED
BY
PRINCE CASTLE INC.
CAROL STREAM, IL 60188 USA
PHONE 1-800-323-2930
TOLL FREE NUMBER
1-800-323-2930
FAX: 1-630-462-1460
TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
PARTS IDENTIFICATION/FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
EQUIPMENT SET-UP AND CLOSE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
ORDERING/SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
NON-SCHEDULED MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of one year
from the date of original installation. Any component which proves to be faulty during the warranty period
will be replaced without cost to the customer.
Printed on recycled paper
using a soya based ink product.
Part No. 406-503 Rev A
Printed in March
EM MISC 34
Printed in
The United States of America
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INTRODUCTION
This dispenser is used for portion control of ketchup
being dispensed on toasted buns.
After buns are separated and placed on the dress table,
hold dispenser approximately 1” (25 mm) above toasted
bun.
For regular buns, press the lever straight down to dispense ketchup. For quarter buns, press the lever to the
left and down to dispense ketchup. This is repeated on
all buns which require ketchup. See example below.
For Regulars
10:1
For Quarters
1:4
PARTS IDENTIFICATION/FUNCTION
PART
ITEM
NO.
DESCRIPTION
QTY.
The ketchup dispenser has a RED cap on the end of the
handle for easy identification.
Hazard Communication Standard (HCS)–
Procedure s) in this equipment manual include the
use of chemical products. These chemical products
will be highlighted with bold face letters followed
by the abbreviation (HCS) in the text of the manual.
See the Hazard Communication Standard (HCS)
Manual for the appropriate Material Safety Data
Sheet(s) (MSDS).
FUNCTION
1 406-144 Container 1 Holds all internal parts in proper position and
provides a reservoir for ketchup.
2 404-7 Check Valve Spring 1 Returns check valve to the closed position
3 404-8 Check Valve 1 Works in conjunction with piston.
4 404-9 Cylinder 1 Holds ketchup.
5 404-10 Piston Spring 1 Returns the piston slide, piston rod and lever to the
up position.
6 404-11 Piston Slide 1 Retains the piston and attaches to the push rod
while retaining the spring.
7 404-12 Piston 1 Pumps ketchup through the check valve and
out the 5 diffuser holes on the bottom of the container.
7a 404-15 Piston Valve and 1 Consists of items 2,3,4,5,6 and 7.
Spring Assembly
8 404-6 Push Rod 1 Pushes the piston down when the lever is
pressed.
9 404-4 Adjusting Cam 1 Calibrates the dispenser for proper volume
of ketchup to be dispensed.
10 404-3 Lever 1 Pushes plunger rod down and forces piston to
push ketchup through diffuser holes located on
bottom of container.
10a 404-16 Cam and Lever 1 Consists of items 9 & 10.
Assembly
11 404-13S Tether (pkg. of 6) 1 Attaches the lid to the container.
12 404-2S Lid w/Tether (pkg. of 3) 1 Keeps foreign particles out of container and
keeps ketchup from drying out.
*13 404-14 Parts Kit 1 Conisists of items 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12.
* Not Shown
2