Prince Castle 248-BCC Installation Manual

Operation
Toaster Grills
Manual

Product Identification

The Prince Castle 247-ACC & 248-BCC Toaster Grill Series offers two practical options for quick-and-easy bread product toasting. Both models have pivoting sides allowing for easy access to the platens for cleaning. The 248-BCC Model has the added feature of a Club sandwich level.
Model 247-ACC
Models 247-ACC & 248-BCC
Model 248-BCC
LIMITED WARRANTY
This product is warranted to be free from defects in material and/ or workmanship for a period of two (2) years from date of original installation, not to exceed 30 months from date of shipment from our factory. This warranty covers on location service for 2 years (i.e. trip charges and/or mileage). Travel mileage is limited to 100 miles (200 kilometers) round trip (one trip per warranty) from an authorized service agency or its sub-service agency. Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts or labor.
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor shall be performed during regular work hours. Overtime premium will be charged to the buyer.
• Damage caused by carelessness, neglect, and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.
• The power cord on this product is rated for a maximum surface temperature of 194°F (90°C). If the cord comes into contact with any heated surface, it may be damaged and/or cause damage to the product and/or injury to the user. Damage resulting from any such misuse may result in a voided Warranty at the sole discretion of the manufacturer.
247-500revH-EN Printed in USA 03/10 © 2010
Toaster Grills Models 247-ACC & 248-BCC

Table of Contents

Product Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Setting the Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
View/Change Set Temperature. . . . . . . . . . . . . . . . . . . . . 5
View/Change Set Toasting Time. . . . . . . . . . . . . . . . . . . . 6
View/Change Duty Time Alarm. . . . . . . . . . . . . . . . . . . . . 8
Standby (Energy Saving) Mode . . . . . . . . . . . . . . . . . . . . 8
View/Calibrate Platen Temperature . . . . . . . . . . . . . . . . . 9
Change Product Name (Product Mode Only) . . . . . . . . . . 11
Set Volume Levels (All Models) . . . . . . . . . . . . . . . . . . . . 11
Adjusting Bun Crush Settings . . . . . . . . . . . . . . . . . . . . . . 12
Adjusting for Bun Thickness . . . . . . . . . . . . . . . . . . . . . . . 12
Conditioning the Platens. . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ordering Parts and Service. . . . . . . . . . . . . . . . . . . . . . . . 16
Model 247-ACC Exploded View . . . . . . . . . . . . . . . . . . . . 17
Model 248-BCC Exploded View . . . . . . . . . . . . . . . . . . . . 18
Model 247-ACC Wiring Diagram. . . . . . . . . . . . . . . . . . . . 19
Model 248-BCC Wiring Diagram. . . . . . . . . . . . . . . . . . . . 20
Maintenance Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Safety Information

WARNING
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.

Accessories

Use standard full-size spatulas with the 247-ACC or 248-BCC Toaster Grills. Also, use the full-size plastic or metal trays under the bottom Platen. You may also use the new nine-bun trays as they become available.
Printed in USA 03/10 © 2010 2 247-500revH-EN

Installation

Toaster Grills
Models 247-ACC & 248-BCC
Remove the unit from the carton and inspect for signs of damage. If there is damage to the unit:
• Notify the carrier within 24 hours of delivery.
• Save carton and packaging materials for inspection purposes.
• Contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 1-800-722-7853 or 630-462-8800 to arrange for a replacement unit.
Before first use, clean and condition the platens (see Conditioning Platens).

Setting the Controls

The model 247-ACC & 248-BCC Toaster Grills provide two modes of operation: DEDICATED MODE and PRODUCT MODE.
DEDICATED MODE is a simple mode of operation for toasting buns that is similar to the 213, 411 & 416 Series Toaster Grills, with a set toast time and temperature for one product “BUN1”.
PRODUCT MODE allows you to set both the toasting time and temperature individually for four additional products. Note that it may take several minutes for the platen to heat up or cool down to a new temperature setting. You can also change the display to any four character name of your choice for each of the products to indicate which product is being toasted.
NOTE: When using this unit, the ambient temperature at the mounting site should not exceed 43°C (110°F).
CAUTION
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
Plug the unit into an applicable electrical receptacle.
UP Arrow
DOWN Arrow
• Furthermore, 247-ACC and 248-BCC Toaster Grills allow you to manually initiate the power-saving mode. (See Figure 1.)
TEMPERATURE
Button
TIME Button
When the Toaster Grill is in Dedicated Mode:
1
Press and release both the UP and DOWN arrows at the same time. This will change the Toaster Grill to Product Mode. Products 1 through 4 will be available.
When the Toaster Grill is in Product Mode:
2
Press and release both the UP and DOWN arrows at the same time. This will change the Toaster Grill to Dedicated Mode. BUN1 will be the only product available.
NOTE: While the unit is adjusting to the new set temperature, the product name flashes in the display. In the Dedicated Mode this is “BUN1”. In the Product Mode, the name will be the currently selected product.
When the unit reaches set temperature, the product’s name is displayed steadily in Product Mode, or the display shows “RDY” in Dedicated Mode.
The adjustment time necessary will depend on the set temperature.
247-500revH-EN 3 Printed in USA 03/10 © 2010
Toaster Grills Models 247-ACC & 248-BCC

Product Selection (Product Mode Only)

Press and release any of the four numbered buttons (i.e., 1, 2, 3 or 4) to select the product associated with that button.
(See Figure 2.) The LED above the selected Product button glows steady green
to indicate the current selection and the display will show the selected product’s name.

Ready-to-Toast Indication

While the unit is warming up, a product name flashes in the display. In the Dedicated Mode this is “BUN1”. In the Product Mode, the name will be the currently selected product. (See Figure 3.)
When the unit reaches set temperature, the product’s name is displayed steadily in Product Mode, or the display shows “RDY” in Dedicated Mode.
LEDs

Figure 2

Temperature Mode (F/C) Display Selection

TEMPERATURE MODE: To toggle between Fahrenheit (F) and Celsius (C), at power-on immediately press and release button 3 within 3 seconds. (See Figure 4.)
If the unit was set to display temperatures in “C”, it changes to display in “F”, and vice versa. The display shows “F” or “C” to indicate which mode has been selected. Repeat within 3 seconds to change the display again.
The default Temperature Mode is Celsius.

Figure 3

Press Button 3

Figure 4

Printed in USA 03/10 © 2010 4 247-500revH-EN

Resetting to Factory Presets

To reset all settings to factory presets, at power-on immediately (within 3 seconds) press and hold the LOGO, UP and DOWN buttons simultaneously until the display shows “PSET”. Release all buttons. After about 10 seconds, the unit will operate with factory preset temperature, time and display name values. (See Figure 5.)
All previously saved settings are lost upon resetting the defaults.

View/Change Set Temperature

To View the Current Set Temperature

Toaster Grills
Models 247-ACC & 248-BCC
Press These Buttons
at the Same Time

Figure 5

In Product Mode:
Press and hold the currently selected product’s button and immediately press the TEMPERATURE button. Release both buttons.
The display will show the pre-set toasting temperature for the selected product. (See Figure 6.)
In Dedicated Mode:
Press and release the TEMPERATURE button. The display will show the pre-set toasting temperature for “BUN1”. (See Figure 7.)
Press PRODUCT Button and
TEMPERATURE Button

Figure 6

TEMPERATURE Button
Product Mode
Dedicated Mode
Press
Product’s
Set Temperature
Is Displayed
Display Shows BUN1
Set Temperature

Figure 7

247-500revH-EN 5 Printed in USA 03/10 © 2010
Toaster Grills Models 247-ACC & 248-BCC

To Change the Set Temperature

Press the button(s) used to view the set temperature.
1
Hold the button(s) for 6 seconds.
The LED above the TEMPERATURE button will flash yellow, indicating that the unit is now in set­temperature programming mode. Release all buttons.
Press and release the UP or DOWN buttons to change
2
the currently selected product’s toasting temperature. Holding either button for 3 seconds will allow automatic “fast scrolling” for easier programming.
The temperature can be set from 37°C to 287°C (100°F to 550°F).
When finished, press and release the TIME button to
3
save the new value and return to toasting.
Press and release the LOGO button at any time to exit the programming mode without saving any changes made.
NOTE: While the unit is adjusting to the new set temperature, the product name flashes in the display. In the Dedicated Mode this is “BUN1”. In the Product Mode, the name will be the currently selected product.
When the unit reaches set temperature, the product’s name is displayed steadily in Product Mode, or the display shows “RDY” in Dedicated Mode.
The adjustment time necessary will depend on the set temperature.

Figure 8

LOGO Button

View/Change Set Toasting Time

To View the Set Toasting Time

In Product Mode:
Press and Hold the currently selected product’s button and immediately press the TIME button. Release both buttons. The display will show the present toasting time for the selected product. (See Figure 9.)

Figure 9

Product Mode
Press PRODUCT Button
and TIME Button
Product’s Set Time
Is Displayed
Printed in USA 03/10 © 2010 6 247-500revH-EN
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