Prince Castle 213-SS Parts List

Page 1
SOLID STATE DIGITAL ENERGY SAVING TOASTER
PRINCE CASTLE MODEL NO. 213-SS SERIES
This equipment chapter is to be placed in the toasters section of your Equipment Manual.
MANUFACTURED FOR
MCDONALD’S®
BY
PRINCE CASTLE INC.
CAROL STREAM, IL. 60188 USA
PHONE 1-630-462-8800
TOLL FREE NUMBER
1-800-323-2930
FAX:1-630-462-1460
WARRANTY ............................................................................................................................................................................................. Page 1
SIDE VIEW ............................................................................................................................................................................................... Page 2
FRONT VIEW ...........................................................................................................................................................................................Page 3
REAR VIEW ..............................................................................................................................................................................................Page 3
INTERNAL VIEW .....................................................................................................................................................................................Page 4
EQUIPMENT SET-UP..............................................................................................................................................................................Page 5
PROGRAMMING ..................................................................................................................................................................................... Page 6
CLEANING ...............................................................................................................................................................................................Page 8
TROUBLESHOOTING .............................................................................................................................................................................Page 8
DI AGNOSTIC TROUBLESHOOTING ...................................................................................................................................................... Page 9-11
TRANSLATIONS (FRENCH, GERMAN, SPANISH, ITALIAN) ............................................................................................................Page 12-39
WIRING DIAGRAM ................................................................................................................................................................................. Page 40
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of (2) years from date of original installation not to exceed 30 months from date of shipment from our factory. Printed circuit boards and platen are warranted for a period of (3) years from date of original installation not to exceed 42 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired without cost to the customer for parts or labor. (At the option of Prince Castle, Inc.)
This warranty is subject to the following exceptions/conditions:
l Any use of Non-genuine Prince Castle spare parts voids this warranty, and all work must be performed
by an authorized Prince Castle Service Agent.
l All labor should be performed during regular working hours. Overtime premium will not be covered.
l Travel charges are limited to 100 miles (200 KM) round trip, 2 hours travel time, one trip per repair.
l Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tam-
pering with or altering electrical components, or improper cleaning) is not covered.
l Equipment damaged in shipment, by fire, flood or an act of God.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.
2002 McDonald’s Corporation Printed in the All Rights Reserved United States of America
Part No. 213-565B
Page 2
SIDE VIEW
1
23 462
5
7
PARTS LIST
10811
ITEM PART NUMBER DESCRIPTION
1 213-651 Rear Bun Fence 2 212-285 Platen Stud, Rear 3 212-701S Rear Lever Assy. Includes 62-005 Upper
4 213-303 Safety Latch 5 213-124 Handle and Lever Assy. w/Bearings 6 213-642 Left Hand Bun Fence
213-644 Right Hand Bun Fence (Not shown) 7 213-416 Side Panel (Both Sides) 8 212-284 Base Studs 9 213-301 Safety Latch, Pivot Bolt
10 213-305 Safety Latch Bracket 11 213-413S Base w/Feet
9
and 62-021 Lower Flange Barzns
8
2
Page 3
FRONT VIEW
PARTS LIST
1
ITEM PART NUMBER DESCRIPTION
5
REAR VIEW
2
4
3
1 213-673 Bun Board
213-674 Bun Board for
model 213-SFMNCE 2 212-286 Platen Stud, Front 3 89-959S Black Rubber Foot
(Pkg of 4) 4 213-84 Platen (230 V)
213-83 Platen (120 V) 213-85 Platen (200 V)
5 213-304 Platen Stud,
Safety Latch
(Not 212-331 Aluminum Plate
Shown) (213-SAP, 213-SFAK
213-SFLS, 213-SFMCE
213-SFMNCE)
123
PARTS LIST
ITEM PART NUMBER DESCRIPTION
1 411-707 Overlay 2 213-712 Cover 3 213-703 Face Plate 4 213-306 Left Hand Stop Block 5 213-307 Right Hand Stop Block
Not Shown 215-7 Spring, Extension
Not Shown 81-009 Spring, Compression
45
3
Page 4
INTERNAL VIEW UPPER CONTROL BOX
PARTS LIST
ITEM PART NUMBER DESCRIPTION
1 78-146S Timer Activating Switch 2 213-704 Chassis 3 213-700S Temperature Probe 4 213-257S Bun Done Light 565-058S Relay 6 213-229S Speaker Assy. 7 72-308S Power Cord (213-S)
72-309S Power Cord (213-SP & 213-SAP)
72-302 Power Cord (213-SFKS & 213-SFAK) 72-299 Power Cord (213-SFLS)
72-301S Power Cord (213-SFMCE, 213-SFMSCE & 213-SFMNCE) 8 78-166S Rocker Switch 9 411-427-04S Control/Display PCB Assy. (230 V)
411-750S Control/Display PCB Assy. (110 V)
4
Page 5
SYMBOLS & TERMS
C - - A Toaster is set on Celsius.
F - - A Toaster is set on Fahrenheit.
A L - Alarm Level setting 1-4.
figure 1
F - -
Sound Button: Used with timer button and temperature button to set alarm level.
Timer Button: Used to view time in run mode. Used to set time in program mode.
Temperature Button: Used to view set point temperature in run mode, and used to set the set point temperature in pro­gram mode.
Up Arrow: Used to set time, sound and temperature in program mode.
Down Arrow: Used to set time, sound, and temperature in program mode.
FACTORY PRE-SET
Prince Castle s Solid State Digital Display toasters are pre-set at the factory.
If your toaster model is set for a 35 second toast time,
then the temperature is pre-set and calibrated to 419°F 215°C.
If your toaster model is set for a 55 second toast time,
then the temperature is pre-set and calibrated to 400° F 204°C.
SET-UP
3. During the pre-heat cycle, the display will read ­L O -. When the platen temperature reaches
149° C (300° F), the display will begin to show
the actual platen temperatures throughout the toasting cycles. See figure 2.
figure 2
- L O -
1 4 9
Sound Level Adjustment
The audio alarm has four sound levels.
1. Press and hold the time button and temperature buttons simultaneously. The display will show the current sound level. The toasters are factory set at level 4, and the display will read, A L 4 for Alarm Level 4. See figure 3.
1. Refer to the nameplate on the control box for the proper operating voltage. Connect the toaster to a grounded receptacle that matches the nameplate voltage information. Press the power switch to the on position, allow the unit 30 minutes to reach operating temperature.
2. The toaster is factory-set to display temperatures reading in Celsius. When the toaster is turned on, the digital display on the control box will read C--A for Celsius, and the A will begin to count down 9 seconds. During this countdown, you can change the temperature display from Celsius to Fahrenheit readings. To change temperature display, press and hold the temperature button for six seconds. See figure 1.
figure 3
A L 4
5
Page 6
2. While holding the time and temperature buttons, press the up or down arrow buttons to adjust the sound level. A continuous tone will sound. Release all buttons when the desired sound level is reached. The display will show the current sound level. See figure 4.
figure 4
figure 6
SET TIME
2 0
A L 2
VIEW SET POINT TEMPERATURE
1. Press and release the temperature button. (Do not hold for more than 6 seconds.) A beep will sound, the temperature indicator will turn on, and the display will show the set point temperature for three seconds. The display will then change to show the actual temperature. See figure 5.
figure 5
SET POINT TEMPERATURE
2 1 5
ACTUAL TEMPERATURE
PROGRAMMING
The programming modes are used for setting individual set point temperature, and setting toast times.
Programming the Set Point Temperature
1. Press and hold the temperature button for six seconds. A beep will sound, the temperature indicator light will blink, and the display will show the current set point temperature. See figure 7.
figure 7
215
2. To change the set point temperature, use the up or down arrow. Once the desired temperature is displayed, press the temperature button to store the new setting. See figure 8.
figure 8
ADJUST SET POINT TEMPERATURE
2 1 6
VIEW TIMER SETTING
1. Press and release the time button. (Do not press the time button for more than 6 seconds.) The set time will be displayed for three seconds. If the timer is activated and is in a countdown sequence, the time remaining will be displayed, and will continue to countdown to zero. After three seconds, the display will change to show actual platen temperature. See figure 6.
2 0 4
STORE SET POINT TEMPERATURE
2 0 4
6
Page 7
3. To cancel the set point programming mode at any
time, press and release the time button. The display will change to show the actual platen temperature. See figure 9.
figure 9
2 1 5
Programming Toast Times
3. To cancel the time set function at any time, press and release the temperature button. The time indicator light will turn off, and the display will change to show the actual platen tempera­ture. See figure 12.
figure 12
2 1 5
1. Press and hold the time button for 6 seconds. A beep will sound, and the time indicator light will blink. Release the time button to show the current toast time. See figure 10.
figure 10
5 5
2. Use the up and down arrow buttons to set your desired toast time. The range is from 20 seconds to 1 minute, 30 seconds. When desired time is reached, press and release the time button to store the new time. See figure 11.
figure 11
SETTING THE NEW TIME
ENERGY SAVING MODE
To conserve energy during non-toasting periods, pull the toaster handle down, so that the timing cycle activates. When the audio alarm goes off, indicating that the toasting time is complete, DO NOT pull the handle up. Allow the audio alarm to sound until the alarm shuts off, the display will alternately flash
Stand and By , indicating the toaster is in the energy savings mode. The toaster platens will continue to maintain the programmed operating temperature, raising the toaster handle will put the toaster back into the operation mode.
SETTING STOP BLOCKS
Stop blocks allow for proper crush when toasting buns. The toaster leaves the factory with the stop blocks set on number 3. The stop blocks are located toward the front of the toaster on the right and left sides of the base. To increase the crush, set the stop blocks to the number 2 setting. To decrease the crush, set the stop block to the number 4 set­ting. See figure 13.
figure 13
3 5
STORING THE NEW TIME
3 5
STOP BLOCK
IMPORTANT: The stop blocks are set at the number that is touching the lever. The example in figure 13 shows a stop block setting of 1.
1. To change the stop block setting, depress the
right stop block and disengage the locking pin. Turn stop block to correct setting.
7
Page 8
CLEANING
1. Press the power switch to the off position.
2. Unplug toaster.
3. Allow toaster and platens to cool down.
4. Wipe entire platen with clean, damp grill cloth. Full toaster cleaning must be done in the morn­ing when toaster is cold. See your Planned Maintenance Card for proper cleaning procedures.
IMPORTANT: Do not drape cord over hot toaster bun board or platen. This will cause cord to burn.
TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
Platen loose. Platen bolts loose. Tighten platen bolts.
Speaker sounds, but no Done light burned out. Replace done light. bun done light comes on.
No speaker sounds Defective timer switch. Replace timer switch. and bun done light. Timer connection shorted Replace power board. does not come on. on power board.
Timer switch not activating. Check actuating bracket to
make sure it pushes timer switch all the way in.
Buns being crushed. Stop blocks not adjusted Adjust stop blocks.
properly. Warped bun trays. Straighten or replace bun
trays.
Buns cut improperly. Contact bakery.
Platen does not heat. No power. Check power source.
Power switch defective. Replace power switch. Shorted power board. Replace power board. Platen burned out or shorted. Check platen with ohmmeter
for 11 ohms, if reading is less than 7 ohms or more than 14 ohms, replace platen.
No Display. Fuse Defective. Check fuse with ohmmeter,
reading should be 1-2 ohms.
8
Page 9
WIRING DIAGRAM
P1
P2
CONTROL P.C. BOARD
BRN
BRN
WHT
YELBLK
BLK
RED
BRN
VIO
RED
RELAY
PROBE
TIMER SWITCH
WHT
BLK
YEL
YEL
VIO
RED
BLK
BLK
TO PLATEN
TO PLATEN
FUSE
BRN
WHT
POWER
SWITCH
BRN
BLU
RED
WHT
BLK
RED
RED
GRN/YEL
GND
DONE LIGHT
PWRCORD
SPEAKER
YEL
YEL
RED
WHT
213-M
213-MF 213-MJ
WIRING DIAGRAM
213-662 REV--
35
Page 10
PRINCE CASTLE INC.
! MCDONALD’S
® "#$%
PRINCE CASTLE INC.
355 KEHOE BLVD.
CAROL STREAM, IL.60188 USA
&'(1-630-462-8800
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