Prince Castle 196 Installation Manual

OPERATING
INSTRUCTIONS
Slim Line Bagel And Specialty Toaster
Model No. 196 and 296 Series Toasters
TABLE OF CONTENTS PAGE
Installation ......................................................................2
Operating .................................................................... 2-3
Adjustments and Cleaning ............................................3
Troubleshooting .............................................................4
Parts List..................................................................... 4-7
Wiring Diagram ..............................................................7
LIMITED W ARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of two (2) years from date of original installation, not to ex­ceed 30 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired(at the option of Prince Castle, Inc.)without cost to the customer for parts or labor
This warranty is subject to the following exceptions/ conditions:
l Service must be performed by an authorized
Prince Castle Service Center.
PRODUCT SPECIFICATIONS Electrical: Model No. Volts Hz Watts KW Amps
196/296 110/120 60 1500 1.5 12.5
l Any use of non-genuine Prince Castle spare
parts voids this warranty.
l This equipment is portable; charges for on
location service (e. g., trip charges, mileage) are not include in the provisions of this war­ranty.
l All labor shall be performed during regular work-
ing hours. Overtime premium will not be covered.
l Damage caused by carelessness, neglect, and/
or abuse (e.g., using wrong current, dropping, tampering with or altering electrical components, or improper cleaning) is not covered by the terms of this warranty. Equipment damaged in ship­ment, by fire, flood or an act of God is not covered.
l Normal adjustments as outlined in this manual
are not covered under warranty.
355 East Kehoe Blvd. l Carol Stream, IL 60188
Tel: (630) 462-8800 l Fax: (630) 462-1460
196-500
INSTALLATION
1. After removing the toaster from the carton, promptly inspect the unit for signs of damage. If there is damage to the unit:
- Notify carrier within 24 hours of receipt.
- Save carton and packing material for inspection purposes.
- Contact the Prince Castle Customer Sales Department at 1-800-722-7853 to arrange for a replacement to be sent.
2. Verify that all parts were received.
- The Line Cord is separate from the toaster and can be found folded at the bottom of the box.
- The Teflon sheets are located in a 14” box located in the bottom of the toaster box.
- The Crumb tray is attached by nylon tape to the front of the conveyor. Remove and install it to the bar located below the conveyor assy.
3. Lift conveyor off conveyor guide rails. Remove packing material (nylon tape, foam block and black rubber packaging spacers) from conveyor and conveyor guides. Set conveyor aside. (Figure 1)
Figure 1
Conveyor Guides
4. Place the conveyor housing into the conveyor guide and lower making sure that all four conveyor slides are inside the conveyor guide. (Figure 3)
Figure 3
Conveyor Guides
4. Turn the heater switch to the “on” position (the orange indicator light will come on). Allow 30 minutes for platen to reach operating temperature. (Figure 4)
5. Turn the motor switch to the “on” position (the orange indicator light will come on). (Figure 4)
Figure 4
1
Power Switch
0
Conveyor Guides
Motor Switch
1
0
Crumb Tray
4. Plug unit into a 110-120 volt grounded receptacle.
OPERATION
1. Place the teflon release sheet over the top of the platen housing, making sure there are three inches of overhang. (Figure 2)
Figure 2
Holding
Release Sheet
Bracket
3 Inch Over Hang
Note: Turn the Motor switch off when not in use to
conserve energy
6. Check the conveyor chain to ensure that it is turning freely.
7. Place a sample run of the product being toasted into the top of the conveyor housing, with the cut side facing the platen. (Figure 5)
Figure 5
2. Firmly place the holding bracket on top of the platen housing to securely hold the release sheet in place. (Figure 2)
2
8. The toasted product should appear on the crumb tray in 30-35 seconds on model 196 and in 15-18 seconds on model 296.
ADJUSTMENTS
Bun Compression
The toaster platen can be adjusted to provide the necessary compression needed on various products. Turn the two platen adjustment knobs clockwise to compensate for use on thicker bread products, counter clockwise for thinner products. (Figure 6)
Figure 6
Platen
Adjustment
Knobs
Thermostat
Knob
Platen Temperature:
The temperature of the platen can be adjusted to compensate for darker or lighter toasting require­ments. Turn the thermostat adjustment knob clockwise for darker toasting, counter clockwise for lighter. Allow 10 minutes for toaster to stabilize whenever the thermostat is adjusted. (Figure 6)
Factory Setting:
The 196 Series Toaster thermostat is set at # 7
Figure 8
End
Housing
Top of the
#10-32 Set Screw
Both Sides
3/32 Hex Head Key
CLEANING
1. Turn off both the heater and motor switches and unplug the toaster.
2. Allow platen to cool before proceeding.
3. Remove the conveyor assembly.
4. Immerse the conveyor housing into sink with hot water and detergent. A soft bristle brush can be used on hard to clean spots. Rinse thoroughly and allow to air dry.
The 296 Series Toaster thermostat is set at # 9
Conveyor and Motor Gears:
The top of the conveyor housing should be even with the tops of the end housings and there should be a 1/64” clearance between the conveyor and motor gear when aligned properly. To adjust the conveyor hous­ing, use the 3/32 Allen wrench on the adjustment screws located on the bottom on both sides of the conveyor guide, turn clockwise to raise the conveyor housing, counter clockwise to lower. (Figures 7 & 8)
Figure 7
1/64”
Clearance
Gears
Properly
Mesh
5. Remove the teflon sheet and lay it on a flat surface.
Thoroughly clean both sides with a damp cloth
making sure all carbon build up is removed. Allow to air dry.
Note: Rotate two sheets daily for longer life. Sheets
last 4-6 months based on care and volume of product toasted.
6. Use a damp cloth to remove any carbon build up on the platen surface.
Note: Do not use sharp objects, scotch brite pads,
scouring pads, or abrasive cleaners on the platen, or teflon release sheets as it will cause irreparable damage.
3
TROUBLE SHOOTING
Problem Cause Solution
1. Unit will not heat up. A. No Power. Ensure Power Cord is Connected to Power Rocker Switch Light Off. Proper Receptacle. And the Power Inlet.
B. Inoperable Power Cord. Replace Power Cord. C. Loose Connection on Switch. Tighten Power Switch Connections. D. Inoperable Power Switch. Replace Power Switch.
2. Unit will not heat up, A. Inoperable Thermostat. Replace Thermostat. Power Rocker Switch Light On. B. Inoperable Platen. Replace Platen.
3. Unit Heats up but the A. Loose Motor Switch Connection. Tighten Motor Switch Connection. conveyor does not run. B. Inoperable Motor. Replace Motor.
C. Stripped Drive Gear. Replace Drive Gear. D. Loose Chain Sprockets. Adjust and Tighten Sprockets. E. Gears Not Meshing. Adjust Conveyor Set Screws (See
Conveyor Adjustments Page 3).
F. Inoperable Motor Switch. Replace Switch.
4. Unit over and under A. Inoperable Thermostat. Replace Thermostat. heats ( does not respond to thermostat adjustments).
5. Buns under or over A. Check Platen Adjustment. Adjust Platen for Proper Compression done. (See Platen Adjustments Page 3).
B. Check Platen Temperature. Adjust Thermostat for Proper Tempera
ture (See Thermostat Adjustment Page 3).
FRONT VIEW
3
1
PARTS LIST
Item Part Number Description
5
1 78-184S Power and Motor Lighted Rocker Switch 2 197-185S Platen Adjustment Knob (Pkg of 2) 3 70-012 Thermostat Knob 4 197-232 Foot 5 197-124 Conveyor Guide * 197-402 Release Sheet Conversion Kit (196, 296 and 196-SP ) * 196-13 Release Sheet Conversion Kit (196-JACK) * 197-260 Release Sheets (Pkg of 2) (3 Mil) (196, 296 and 196-SP) * 196-12 Release Sheets (Pkg of 2) (5 Mil) (196-JACK)
NOT SHOWN
*
2
4
4
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