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FS 22-55

Primus F 22-55, FS 22-55 Installation And Maintenance Instructions Manual

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Page 1
F/FS 22-5
5
INSTALLATION AND MAINTENANCE INSTRUCTIONS INDUSTRIAL WASHER­PUB DATE: 03/02 EXTRACTORS 504 766
Page 2
1. CONTENTS
Publication dat e 03/02 Page:
1. CONTENTS.....................................................................................................................1
2. WARNINGS AND SYMBOLS.........................................................................................2
2.1. PERSONAL SAFETY RULES.............................................................................................................2
2.2. SYMBOLS ON THE MACHINE...........................................................................................................2
2.3. IMPORTANT INFORMATION BEFORE INSTALLATION....................................................................3
3. TECHNICAL SPECIFICATION .......................................................................................4
3.1. MACHINES WITH 22kg / 50lbs CAPACITY.........................................................................................4
3.2. MACHINES 33kg / 80lbs CAPACITY..................................................................................................6
3.3. MACHINES 40kg / 100lbs CAPACITY ................................................................................................8
3.4. MACHINES 55kg / 125lbs CAPACITY ..............................................................................................10
3.5. DIMENSIONS AND CONNECTIONS OF THE MACHINE.................................................................12
4. INSTALLATION............................................................................................................14
4.1. HANDLING, TRANSPORT AND STORAGE.....................................................................................14
4.2. SPACE REQUIREMENTS................................................................................................................15
4.3. MACHINE POSITIONING.................................................................................................................15
4.4. CONNECTIONS...............................................................................................................................17
4.5. PUTTING THE MACHINE INTO SERVICE.......................................................................................23
5. MAINTENANCE............................................................................................................24
5.1. INTRODUCTION..............................................................................................................................24
5.2. DAILY...............................................................................................................................................24
5.3. MONTHLY OR AFTER 200 WORKING HOURS...............................................................................24
5.4. EVERY 3 MONTHS OR AFTER 500 WORKING HOURS .................................................................24
5.5. EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS ...............................................................24
5.6. SAFETY VIBRATION SWITCH.........................................................................................................25
5.7. TIGHTENING MOMENTS.................................................................................................................26
5.8. LUBRICATION .................................................................................................................................27
5.9. DRIVING MECHANISM....................................................................................................................28
5.10. WATER AND STEAM FILTERS......................................................................................................29
5.11. THRUST OF DOOR SEAL..............................................................................................................29
5.12. SPRING UNIT ................................................................................................................................31
5.13. OVERLOAD MOTOR CURRENT PROTE CTION............................................................................31
5.14. VALUES OF FUSES.......................................................................................................................32
5.15. EARTH LEAKAGE TRIPS...............................................................................................................32
6. TROUBLE SHOOTING AIDS........................................................................................33
6.1. DOOR BLOCKING...........................................................................................................................33
6.2. TOO LONG FILLING TIME...............................................................................................................34
6.3. TOO LONG HEATING TIME.............................................................................................................34
6.4. TOO LONG DRAINAGE TIME..........................................................................................................35
6.5. PROGRAMMER PROBLEMS...........................................................................................................35
7. LIST OF RECOMMENDED SPARE PARTS.................................................................36
8. PUTTING THE MACHINE OUT OF SERVICE..............................................................38
8.1. DISCONNECTING THE MACHINE...................................................................................................38
8.2. MACHINE LIQUIDATION..................................................................................................................38
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2. WARNINGS AND SYMBOLS
TO MINIMI Z E T HE RI SK OF FI RE, I NJ URY BY EL ECT RI C SHO CK O R SERI O US I NJ URI ES O F PER SON S OR PROPERTY DA MA GE, PLEA SE REA D AND FOL LOW THE FOL LO WING I NSTRUCTI ONS:
2.1. PERSONAL SAFETY RUL ES
GENERALLY
– This English version is the original version. – This instruction is not complete without „User’s“, „Programming“, and „Spare parts manual”. – Before installation, operation and maintenance of the machine read carefully the complete instructions supplied
with the machine, i.e. this „Installation and maintenance manual“, „User´s manual“ and „Programming manual“ and keep the manuals in a handy place.
– Do not bypass the safety instructions stated in manu als and warnings on the label s. Basic safety i nstructions stated
in chapters „2. WARNINGS AND SYMBOLS“ of the supplied manuals should be printed and located near the machine for the operator's use. The labels must be readable and permanently located on the machine!
– Follow all valid local safety instructions and laws ! – Do not use the machine with its parts damaged, missing parts or opened covers ! – Do not store any flammable materials near the machine. Sto ring of chemicals near the machine or operating dry
cleaning machines in bad technical conditio ns can cause a health damage or the machine parts corros ion.
– Do not tamper with the machin e con tr ols. – Th e wash er mus t n ot be o perated wh en th e finger prot ection ru bbers are re moved or da maged . – The washer extractor is intended to be permanently connected to fixed wiring. – The machine must be connected to the power, ground, water, ventilation and steam supply according to the
installation manual, in compliance with the local standards done by qualified technicians with proper authoriza tion. The valid standards for connecting to the local power network (TT / TN / IT, ...) must be followed. In the standard execution, the washer may not be suitable for connecting to an IT supply system.
– If your electrical supply has a neutral wire and this wire is not used by the machine and thus not connected to the
machine, make sure the neutral wire is properly isolated by a qualified technician.
– If you have a machine with frequency inverter do not change the parameters of the inverter. Doing so can cause
serious injury, fire, machine damage, etc.
– Instructions and warnings included in this manual do not cover all possible conditions and situations that can
occur at installation, maintenance or operations of the machine. They must be understand in common sense. Caution and carefulness are factors that can not be achieved by the design of machine. These factors are conditioned by qualification and competence of personnel who install, operate and maintain the machine.
– In case of a problem or situations that you can not solve by yourselves, contact your qualified serviceman,
manufacturer or the dealer. Always state the model and serial number of your machine from the completed last page of the manual.
FOR MAINTENANCE
– When the main switch is off, the inlet terminals of the switch are still under current! – Do not bypass any safety devices or their parts. Any interference to the machine function and design are
prohibited and the manufacturer does not bear any responsibilities in such cases!
– Before maintenance activities always disconnect the machine power supply! – Do not repair or replace any machine parts and do not perform machine service work if it is not recommended in
the maintenance instructions. All other service activities should be provided by qualified service workers.
– Do not repair or adjust the machine belt drives while in operation. Turn off the main switch! – Original or identical parts must be used for replacement in this machine. After servicing replace and secure all
panels in the original way. Take these measures for continued protection against electrical shock, injury, fire and/or property damage.
– Once in 3 months, check the earthing and the emergency function. – Keep the machine top clean and free of flammable materials. Do not wash or spray the machine by water. – For the steam heated version:
In case of steam leakage, shut-off the main valve of steam supply and call the maintenance worker.
INSTALLATION AND SERVICE CAN BE DONE BY A SERVICE COMPANY WITH PROPER AUTHORIZATION FROM THE MANUFACTURER.
The machine warranty can be cancelled if the instructions of this manual are not followed.
2.2. SYMBOLS ON THE MACHINE
Danger, read and follow written instructions
Caution, high power voltage, electrical devices
Press push button in case of emergency
Page 4
2.3. IMPORTANT INFORMATION BEFORE INSTALLATION
FOR TRANSPORTATION AND ST ORAGE
IN CASE OF TRANSPORTATION AND STORAGE, WATCH COMPONENT S PROTRUDI NG FROM THE CONTOUR LINE OF MACHINE (DOOR LOCKS ETC.), TO AVOID INJURIE S.
– Never push, pull or exert pressure on components prot r uding from the machine contour line (c ontrols,
door locks etc.).
– Make sure that these components are secured so as to avoi d damages duri ng m ac hine manipulation and
installation.
– In case of the machine transportation by the customer , follow the manufacturer's i nstr uc tions for
transportati on, handling and storage of the product. In case of transportation of mac hine by the customer the manufactur er is not responsible for possible damage of mac hine in the course of transportati on. In case of storage the mac hine in a fr ee ar ea it must be pr otected against mechani c al dam age and weather condition factors.
– The ambient temperature of transportation and storage must be between -25°C / -13°F to +55°C / 131°F.
Relativ e humidity m ust be between 30% to 90% without condensation. In c ase of storage the machine in a free area it must be protected against mechanical damage and weather c ondition factors.
FOR INSTALLATION
ELECTRICAL CONNECTION, EARTHING AND VENTING OF THE MACHINE, WATER INLETS AND DRAINAGE MUST BE PERFORMED BY QUALIFIED PERSONNEL WITH A PROPER AUTHORIZATION ACCORDING THE INSTALLATIO N MANUAL IN COMPLI ANCE WIT H LOCAL STANDARDS (APPLICABLE ALSO FOR STEAM CONNECTION ON STEAM HEATED MACHINES).
– Do not install the machine at places exposed to clim atic effects or excessive humidit y. The mac hine is not
designed to accept environment with sprayed water.
– Any changes in the machine installations must be appr oved by dealer or manufacturer. Other wise the
dealer/manuf ac turer is not responsible for possible injuries or damages. Interference and changes in the machine construction are not allowed and the manuf actur er r efuses any responsibiliti es i n such cases.
– Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation.
MACH IN E INFORM ATION
– This manual comprises information for the soft - mount machine series with a load of dry linen 22, 33, 40,
55 kg (50, 80, 100 and 125 lbs). Verif y the type of your machine according to your or der and the name plate located on the mac hine r ear and find corresponding information in the manual.
– The machines are controlled by electronic or card programmers. Find the programmi ng i nstr uc tions by a
type of programm er in t he pr ogr amming manual. The version with an electr onic pr ogr ammer is either 2 - motor or 1 - motor with a frequency controlled drive.
– Machine 22 kg / 50 lbs capacity has 5 soap hoppers filled from front or 3 soap hoppers filled from top of
machine (frequency dr ive and electronic programm er only ) . – Heating is provided by electrical heati ng elem ents or by steam from your steam system. – Water inlets can use warm, cold soft and possibly also cold hard water. A machine can be equipped
with recycled di schar ging, dosing pumps for liqui d soaps and mac hines of 22 kg/ 50 lbs capacity
with a modification for wet cleaning by your order. – Electric construction of the machine is 1 - phase 220 V, 3 - phase 220 V or 3 - phase 380 - 415 V (see
name plate - fig. 3.5, pos. 12). – The machine workmanship which fulfil s The European Agreement requirements i s stated in the name
plate by the symbol „CE“ . – All machines types are produced according t he EMC-directive (Electro-M agnetic-Compatibility). They can
be used in restrict ed surr oundings only (comply minim ally wi th class A requirements). For safety reasons
there must be kept the necessary precaution distances with sensi tive electri c al or el ectr onic dev ic e(s). – The product fulfils the technical requir em ents for a product to be assessed by the law no. 22 / 1997 Sb. of
Czech Republic. – Models with electronic programmers and 5 soap hoppers, 2 - m otor and feeding voltage 3 x 208 - 240 V
(models with frequenc y drive 3 x 208 - 230 V), 3 x 440 V and 3 x 480 V with „CSA“ mark in the name plate
are approved by the „Canadian Standards Associati on“ testing - certificate no. LR 107387-4.
Page 5
3. TECHNICAL SPECIFICATION
3.1. MACHINES WITH 22kg / 50lbs CAPACITY
1-Motor version 2-Motor version
CAPACITY:
22kg / 50lbs
DIMENSIONS
PACKING DIMENSIONS:
width depth height transportati on c apac ity
1100 mm / 43,3“ 1260 mm / 49,6“ 1920 mm / 75,6“ 2,66 m3 / 99,90 ft
3
MACHINE DIMENSIONS:
width depth
height
985 mm / 38,77“ 3 soap hoppers : 1075 mm / 42,32“ 5 soap hoppers : 1160 mm / 45,66“ 3 soap hoppers : 1505 mm / 59,25“ 5 soap hoppers : 1640 mm / 64,57“
DIMENSIONS OF INNER DRUM:
diameter depth drum capacity door opening
750 mm / 29,5“ 498 mm / 19,7“ 220 dm
3
/ 58 gal
410 mm / 16,10“
WEIGHT
WEIGHT:
Net weight Gross weight
740 kg / 1631 lbs 830 kg / 1829 lbs
720 kg / 1588 lbs 810 kg / 1786 lbs
ELETRICAL DATA
Permitted deviations of feeding voltage for machines (with and without load):
±10%, with a maximal standard deviation of the frequency 1%
Electri cal syst em of t he machi ne: 3x380-415V+N 50/60Hz
- applic abl e f or el. h eat ing
1x220-240V 50/60H z
-
not applicable for el. heating
3x220-240V 50/60Hz
-
applicable for el. heating
3x380-480V 50/60Hz
3x380-415V 50Hz 3x380V 60Hz 3x440-480V 60Hz 3x220-240V 50Hz 3x208-240V 60Hz
TOTAL INPUT OF THE MACHINE WITH:
electric heating 18 kW no heating steam heating
21,6 kW 3,6 kW 3,6 kW
380-440V 3AC:
18,9 kW 3,6 kW 3,6 kW
208-240 V / 480V:
19,1 kW 3,6 kW 3,6 kW
NOMINAL OUTPUT OF THE MOTOR AT RPM:
washing / distribution
spinning low / high
400 V 3 kW
3 kW
400 V: 0,55 / 0,65 kW 230/480V: 0,73/ 0,9 kW 400 V: 1,8 / 2,2 kW 230/480V: 2,2 / 2,6 kW
INPUT PROTECTION FOR ONE MACHINE :
with electri c heating 18 kW (230V 3AC) with electri c heating 18 kW (400V 3AC) without electric heating (230V) without electric heating (400V)
63 A 32 A 20 A 20 A
63 A 32 A 20 A 20 A
Overload protection of the motor: eletronic protection on
the frequency invertor
overcurrent relay
tab. 3.1
*
Page 6
1-Motor version 2-Motor version
CAPACITY: 22kg / 50lbs
WASHING FUNCTION
RPM OF THE DRUM:
washing distribution low spinning high spinning
7 - 50 rpm 90 rpm
301 - 860 rpm
42 rpm 90 rpm 435 rpm 860 rpm
G - factor of spinning max. 310 310
HEATING
TYPES OF HEATING:
steam 100 % electric 18 kW 100 % hot water max 90°C / 194°F
ATTACHMENT
OF WATER INLETS:
water pressure water inlet
0,3 - 0,6 MPa / 44 - 87 PSI 3/4“
OF WATER DRAINAGE:
dimension capacity
∅ 76 mm / ∅ 3“ 150 dm
3
/min / 40 US gal/min
OF STEAM HEATING:
steam attachment steam pressure
3/4“ 0,3 - 0,8 MPa / 44 - 116 PSI
Connections to ext er nal liquid soap supply system 1 connection f or manif old
(1 - 5, 6 - 10, ... connections) to liquid soap supply system
Soap hoppers: 3 / 5 5
CONSUMPTION
Mean water consumpti on: depends on selected programme cca 550 dm3 /
145 US gal
STEAM CONSUMPTION:
depends on selected programme Maximum steam consum ption
22 kg. cycle
-1
/ 48,51 lbs. cycle
-1
0,024 kg.s-1 (88 kg.h-1) / 0,054 lbs.s-1 (194 lbs.h-1)
WORKING CONDITIONS
ambient temperature mean ambient temperature in 24 hrs relative humidity height abov e sea level
from +5°C / 41°F to +40°C / 104°F to +35°C / 95°F 30% ÷ 95% without condensation to 1000 m
ANCHORING
Bolt: 4 pcs M10 max. static loading (with linen and water) max. dynamic loading
(alternative stress when extracting) frequency of dynami c loading
831kg / 1833lbs ± 140 kg / ± 309lbs
14,5 Hz
NOISE
Mean noise level at max. l oadi ng: 70,6 dB (A)
maximum dimensions includi ng pr otruding parts
tab. 3.1 conti nuation
*
Page 7
3.2. MACHINES 33kg / 80lbs CAPACITY
1-Motor version 2-Motor version
CAPACITY:
33kg / 75lbs
DIMENSIONS
PACKING DIMENSIONS:
width depth height transportati on c apac ity
1430 mm / 56,3“ 1475 mm / 58,1“ 2105 mm / 82,87“ 4,4 m
3
/ 156 ft
3
MACHINE DIMENSIONS:
width depth height
1195 mm / 47,04“ 1330 mm / 52,4“ 1905 mm / 75“
DIMENSIONS OF INNER DRUM:
diameter depth drum capacity door opening
914 mm/ 36“ 510 mm / 20“ 335 dm
3
/ 88 gal
540 mm / 21,3“
WEIGHT
WEIGHT:
netto brutto
1230 kg / 2712 lbs 1370 kg / 3020 lbs
1200 kg / 2646 lbs 1350 kg / 2977 lbs
ELETRICAL DATA
Permitted deviations of feeding voltage for machines:
±10%, with a maximal standard deviation of the frequency 1%
Electric al system of t he m ac hine: 3x380-480V 50/60Hz
3x200-240V 50/60Hz
3x380-415V 50Hz 3x380V 60Hz 3x440-480V 60Hz 3x220-240V 50Hz 3x208-240V 60Hz
TOTAL INPUT OF THE MACHINE WITH:
electric heating 24 kW no heating steam heating
28,8 kW 4,8 kW 4,8 kW
380-440V 3AC:
24,9 kW 3,6 kW 3,6 kW
208-240 V / 480V:
25,1 kW 3,6 kW 3,6 kW
NOMINAL OUTPUT OF THE MOTOR AT RPM:
washing / distribution
spinning low / high
4 kW
4 kW
400 V: 0,55 / 0,65 kW 230/480V: 0,65/ 0,75kW 400 V: 1,8 / 2,2 kW 230/480V: 2,2 / 2,6 kW
INPUT PROTECTION FOR ONE MACHINE :
with electri c heating 24 kW (230 V) with electri c heating 24 kW (400 V) without electric heating (400V / 50 Hz, 480V / 60 Hz) without electric heating (230 V)
80 A 50 A 20 A 30 A
80 A 50 A 20 A 20 A
Overload protection of the motor:
eletronic protection on the frequency invertor
overcurrent relay
tab. 3.2
*
Page 8
1-Motor version 2-Motor version
CAPACITY: 33kg / 75lbs
WASHING FUNCTION
RPM OF THE DRUM:
washing distribution low spinning high spinning
7 - 50 rpm 90 rpm
301 - 830 rpm
36 rpm 59 rpm 435 rpm 845 rpm
G - factor of spinning max. 365 365
HEATING
Types of heating: steam
100 % electric 24 kW 100 % hot water max 90°C / 194°F
ATTACHMENT
OF WATER INLETS:
water pressure water inlet
0,3 - 0,6 MPa / 44 - 87 PSI 1“
OF WATER DRAINAGE:
dimension capacity
2 x ∅76 mm / 2 x ∅ 3“ 300 dm
3
/min / 80 US gal/min
OF STEAM HEATING:
steam attachment steam pressure
3/4“ 0,3 - 0,8 MPa / 44 - 116 PSI
COMPRESSED AIR:
air connection air pressure
G 1/4“ 0,3 - 0,8 MPa / 44 - 116 PSI
Connections to ext er nal liquid soap supply system 1 connection for manif old
(1 - 5, 6 - 10, ... co nnec tions) to liquid soap supp ly system
Soap hoppers: 5
CONSUMPTION
Mean water consumpti on: depends on selected programme cca 900 dm3 /
240 US gal
STEAM CONSUMPTION:
depends on selected programme Maximum steam consum ption
33 kg. cycle
-1
/ 72,77 lbs. cycle
-1
0,046 kg.s-1 (165 kg.h-1) / 0,101 lbs.s-1 (364 lbs.h-1)
WORKING CONDITIONS
ambient temperature mean ambient temperature in 24 hrs relative humidity height abov e sea level
from +5°C / 41°F to +40°C / 104°F to +35°C / 95°F 30% ÷ 95% without condensation to 1000 m
ANCHORING
Bolt: 4 pcs M16 max. static loading (with linen and water) max. dynamic loading (alternative stress when extracting) frequency of dynami c loading
1597kg / 3521lbs ± 280kg / ± 618lbs
14 Hz
NOISE
Equivalent noise level at spinning cycle L
Aeq
: 80,8 dBA
Level of acoustic output L
P,A
: 84,7 dB (P,A)
maximum dimensions includi ng pr otruding parts it is valid for machines, which have water valves with air oper ated control
tab. 3.2 conti nuation
*
*
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Page 9
3.3. MACHINES 40kg / 100lbs CAPACITY
1-Motor version 2-Motor version
CAPACITY:
40kg / 95lbs
DIMENSIONS
PACKING DIMENSIONS:
width depth height transportati on c apac ity
1430 mm / 56,3“ 1570 mm / 61,8“ 2105 mm / 82,87“ 4,7 m
3
/ 166 ft
3
MACHINE DIMENSIONS:
width depth height
1195 mm / 47,04“ 1430 mm / 56,3“ 1905 mm / 75“
DIMENSIONS OF INNER DRUM:
diameter depth drum capacity door opening
914 mm/ 36“ 610 mm / 24“ 400 dm
3
/ 106 gal
540 mm / 21,3“
WEIGHT
WEIGHT:
netto brutto
1560 kg / 3439 lbs 1700 kg / 3748 lbs
1540 kg / 3396 lbs 1700 kg / 3748 lbs
ELETRICAL DATA
Permitted deviations of feeding voltage for machines:
±10%, with a maximal standard deviation of the frequency 1%
Electric al system of t he m ac hine: 3x380-480V 50/60Hz
3x200-240V 50/60Hz
3x380-415V 50Hz 3x380V 60Hz 3x440-480V 60Hz 3x220-240V 50Hz 3x208-240V 60Hz
TOTAL INPUT OF THE MACHINE WITH:
electric heating 36 kW no heating steam heating
44,7 kW 8,7 kW 8,7 kW
380-440V 3AC:
37,4 kW 7,3 kW 7,3 kW
208-240 V / 480V:
37,5 kW 7,3 kW 7,3 kW
NOMINAL OUTPUT OF THE MOTOR AT RPM:
washing / distribution
spinning low / high
7,5 kW
7,5 kW
400 V: 0,9 / 1 kW 230/480V: 1 / 1,1 kW 400 V: 4 / 5,2 kW 230/480V: 4,5 / 5,8 kW
INPUT PROTECTION FOR ONE MACHINE :
with electri c heating 36 kW (3x230 V) with electri c heating 36 kW (3x400 V) without electric heating (3x400V/50Hz, 3x480V/60Hz) without electric heating (3x230 V)
120 A 80 A 30 A 40 A
120 A 63 A 25 A 30 A
Overload protection of the motor:
eletronic protection on the frequency invertor
overcurrent relay
tab. 3.3
*
Page 10
1-Motor version 2-Motor version
CAPACITY: 40kg / 95lbs
WASHING FUNCTION
RPM OF THE DRUM:
washing distribution low spinning high spinning
7 - 50 rpm 90 rpm
301 - 830 rpm
40 rpm 64 rpm 430 rpm 830 rpm
G - factor of spinning max. 351 351,00
HEATING
Types of heating: steam
100 % electric 36 kW 100 % hot water 90°C / 194°F
ATTACHMENT
OF WATER INLETS:
water pressure water inlet
0,3 - 0,6 MPa / 44 - 87 PSI 1“
OF WATER DRAINAGE:
dimension capacity
2 x ∅76 mm / 2 x ∅ 3“ 300 dm
3
/min / 80 US gal/min
OF STEAM HEATING:
steam attachment steam pressure
3/4“ 0,3 - 0,8 MPa / 44 - 116 PSI
COMPRESSED AIR:
air connection air pressure
G 1/4“ 0,3 - 0,8 MPa / 44 - 116 PSI
Connections to ext er nal liquid soap supply system 1 connecti on for manifold
(1 - 5, 6 - 10, ... connections) to liquid soap supply system
Soap hoppers: 5
CONSUMPTION
Mean water consumpti on: depends on selected programme cca 1195
dm
3
/ 315 US gal
STEAM CONSUMPTION:
depends on selected programme Maximum steam consum ption
40 kg. cycle
-1
/ 88,2 lbs. cycle
-1
0,055 kg.s-1 (200 kg.h-1) / 0,123 lbs.s-1 (441 lbs.h-1)
WORKING CONDITIONS
ambient temperature mean ambient temperature in 24 hrs relative humidity height abov e sea level
from +5°C / 41°F to +40°C / 104°F to +35°C / 95°F 30% ÷ 95% without condensation to 1000 m
ANCHORING
Bolt: 4 pcs M16 max. static loading (with linen and water) max. dynamic loading (alternative stress when extracting) frequency of dynami c loading
1746kg / 3850lbs ± 300kg / 662lbs
14 Hz Noise Equivalent noise level at spinning cycle L
Aeq
: 77,0 dBA
Level of acoustic output L
P,A
: 86,8 dB (P,A)
maximum dimensions includi ng pr otruding parts it is valid for machines, which have water valves with air oper ated control
tab. 3.3 conti nuation
*
*
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*
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Page 11
10 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
3.4. MACHINES 55kg / 125lbs CAPACITY
1-Motor version 2-Motor version
CAPACITY:
55kg / 125lbs
DIMENSIONS
PACKING DIMENSIONS:
width depth height transportati on c apac ity
1430 mm / 56,3“ 1750 mm / 68,9“ 2105 mm / 82,87“ 5,3 m
3
/ 187 ft
3
MACHINE DIMENSIONS:
width depth height
1195 mm / 47,04“ 1610 mm / 63,4“ 1905 mm / 75“
DIMENSIONS OF INNER DRUM:
diameter depth drum capacity door opening
914 mm/ 36“ 790 mm / 31,1“ 518 dm
3
/ 137 gal
540 mm / 21,3“
WEIGHT
WEIGHT:
netto brutto
1630 kg / 3594 lbs 1770 kg / 3902 lbs
1620 kg / 3572 lbs 1780 kg / 3925 lbs
ELETRICAL DATA
Permitted deviations of feeding voltage for machines: ±10%, with a maximal st andard deviation of the
frequency 1%
Electri cal syst em of t he machi ne: 3x380-480V 50/60Hz
3x200-240V 50/60Hz
3x380-415V 50Hz 3x380V 60Hz 3x440-480V 60Hz 3x220-240V 50Hz 3x208-240V 60Hz
TOTAL INPUT OF THE MACHINE WITH:
electric heating 54 kW no heating steam heating
62,7 kW 8,7 kW 8,7 kW
380-440V 3AC:
55,8 kW 8,2 kW 8,2 kW
208-240 V / 480V:
56 kW 8,2 kW 8,2 kW
NOMINAL OUTPUT OF THE MOTOR AT RPM:
washing / distribution
spinning low / high
7,5 kW
7,5 kW
400 V: 1,2 / 1,1 kW 230/480V: 1,4/ 1,2kW 400 V: 5,8 / 4,5 kW 230V: 6,5 / 5 kW 480V: 6,5 / 5,5 kW
INPUT PROTECTION FOR ONE MACHINE :
with electric heating 54 kW (3x230V/60Hz) with electric heating 54 kW (3x400V/50Hz) without electric heating (3x400V/ 50 Hz, 3x480 V/ 60 Hz) with steam heating ( 3x 230 V/60 Hz ) without electric heating (3x230 V / 60 Hz) with steam heating ( 3x 400 V/50 Hz )
160 A 100 A 32 A 40 A 40 A 32 A
160 A 100 A 25 A 30 A 30 A 25 A
Overload protection of the motor: eletronic protection
on the frequency invertor
overcurrent relay
tab. 3.4
*
Page 12
504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 11
1-Motor version 2-Motor version
CAPACITY: 55kg / 125lbs
WASHING FUNCTION
RPM OF THE DRUM:
washing distribution low spinning high spinning
7 - 50 rpm
90 rpm
301 - 830 rpm
40 rpm 64 rpm 430 rpm 830 rpm
G - factor of spinning max. 351 351
HEATING
Types of heating: steam
100 % electric 54 kW
100 % hot water 90°C / 194°F
ATTACHMENT
OF WATER INLETS:
water pressure water inlet
0,3 - 0,6 MPa / 44 - 87 PSI
1“
OF WATER DRAINAGE:
dimension capacity
2 x ∅76 mm / 2 x ∅ 3“
300 dm
3
/min / 80 US gal/min
OF STEAM HEATING:
steam attachment steam pressure
3/4“
0,3 - 0,8 MPa / 44 - 116 PSI
COMPRESSED AIR:
air connection air pressure
G 1/4“
0,3 - 0,8 MPa / 44 - 116 PSI Connections to ext er nal liquid soap supply system 1 connecti on for manifold
(1 - 5, 6 - 10, ... co nnec tions) to liquid soap supp ly
system Soap hoppers: 5
CONSUMPTION
Mean water consumpti on: depends on selected programme cca 1500 dm
3
/ 400 US gal
STEAM CONSUMPTION:
depends on selected programme Maximum steam consum ption
55 kg. cycle
-1
/ 121,3 lbs. cycle
-1
0,076 kg.s-1 (275 kg.h-1) / 0,168 lbs.s-1 (606 lbs.h-1) Working conditions ambient temperature mean ambient temperature in 24 hrs relative humidity height abov e sea level
from +5°C / 41°F to +40°C / 104°F
to +35°C / 95°F
30% ÷ 95% without condensation
to 1000 m
ANCHORING
Bolt: 4 pcs M16 max. static loading (with linen and water) max. dynamic loading (alternative stress when extracting) frequency of dynami c loading
1951kg / 4302lbs
± 320kg / 706lbs
14 Hz
NOISE
Equivalent noise level at spinning cycle L
Aeq
: 77,0 dBA
Level of acoustic output L
P,A
: 86,8 dB (P,A)
maximum dimensions includi ng pr otruding parts it is valid for machines, which have water valves with air oper ated control
tab. 3.4 conti nuation
***
*
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Page 13
12 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
3.5. DIMENSIONS AND CONNECTIONS OF THE MACHINE
33/40/55 kg 80/100/ 125 lbs 22 kg / 50 lbs - „5 soaphoppers“
22 kg / 50 lbs - „3 soaphoppers“
Fig. 3.5.
Page 14
504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 13
1. Front panel with operating elements
2. Electric switchboard cover
3. Tub ventilation
4. Lubrication
5. Bushing of external dosing pumps electric connection
6. Main power supply bushing
7. Main swit c h
8. Hard cold wat er inl et
9. Hot water inlet
10. Soft cold water inlet
11. Plug of hole for external dosing hose
12. Name plate
13. Steam inlet
14. External protective clamp
15. Draining outlet
16. Soap hopper ventilation
17. Frequency invertor cover
18. Compressed air supply
19. Soap hoppers
Machine capacity:
22 kg/ 50 lbs
3 soap hoppers
22 kg/ 50 lbs
5 soap hoppers
33 kg
80 lbs
40 kg
100 lbs
55 kg
125 lbs
A
985 mm 38,78“
1000 mm 39,36“
1195 mm 47,04“
1195 mm 47,04“
1195 mm 47,04“
A1
--
1361 mm 53,58“
1361 mm 53,58“
1361 mm 53,58“
B
1503 mm 59,2“
1640 mm 64,57“
1905 mm 75“
1905 mm 75“
1905 mm 75“
B1 --
116 mm 4,56“
116 mm 4,56“
116 mm 4,56“
C
867 mm 34,13“
867 mm 34,13“
1055 mm 41,54“
1055 mm 41,54“
1055 mm 41,54“
D
1025 mm 40,35“
1160 mm 45,66“
1330 mm 52,4“
1430 mm 56,3“
1610 mm 63,39“
E
917 mm 36,1“
917 mm 36,1“
1222 mm 48,11“
1322 mm 52,05“
1502 mm 59,13“
F
-
25 mm 1“
300 mm 11,8“
300 mm 11,8“
300 mm 11,8“
G
-
45 mm 1,77“
50 mm 1,97“
50 mm 1,97“
50 mm 1,97“
H
1233 mm 48,54“
two motors: 1437 mm / 56,57“ one motor: 1233 mm / 48,54“
1617 mm 63,66“
1617 mm 63,66“
1617 mm 63,66“
I
-
173 mm 6,79“
---
J
401 mm 15,8“
two motors: 87 mm / 3,43“ one motor: 168 mm / 6,61“
730 mm 28,74“
730 mm 28,74“
730 mm 28,74“
K
1417 mm 55,8“
1388 mm 54,63“
1567 mm 61,69“
1567 mm 61,69“
1567 mm 61,69“
L
317 mm 12,5“
362 mm 14,25“
422 mm 16,61“
422 mm 16,61“
422 mm 16,61“
M
235 mm 9,25“
-
80 mm 3,15“
80 mm 3,15“
80 mm 3,15“
N
80 mm 3,15“
160 mm 6,3“
80 mm 3,15“
80 mm 3,15“
80 mm 3,15“
O
124 mm 4,9“
104 mm 4,09“
70 mm 2,75“
70 mm 2,75“
70 mm 2,75“
P
1382 mm 54,41“
1522 mm 59,9“
1782 mm 70,16“
1782 mm 70,16“
1782 mm 70,16“
P
--
1672 mm 65,82“
1672 mm 65,82“
1672 mm 65,82“
Q
130 mm 5,1“
130 mm 5,1“
160 mm 6,3“
160 mm 6,3“
160 mm 6,3“
R
1272 mm 50,1“
1264 mm 49,76“
1565 mm 61,6“
1565 mm 61,6“
1565 mm 61,6“
S
591 mm 23,27“
591 mm 23,3“
65 mm 2,56“
65 mm 2,56“
65 mm 2,56“
T
176 mm 6,93“
176 mm 6,93“
768 mm 30,24“
768 mm 30,24“
768 mm 30,24“
U
200 mm 7,87“
200 mm 7,87“
205 mm 8,07“
205 mm 8,07“
205 mm 8,07“
V
282 mm 11,08“
282 mm 11,08“
213 mm 8,39“
213 mm 8,39“
213 mm 8,39“
W
--
420 mm 16,54“
275 mm 10,83“
275 mm 10,83“
X
130 mm 5,14“
130 mm 5,14“
175 mm 6,89“
175 mm 6,89“
175 mm 6,89“
Y
77 mm 3,03“
77 mm 3,03“
195 mm 7,68“
195 mm 7,68“
195 mm 7,68“
Z
530 mm 20,87“
530 mm 20,87“
700 mm 27,56“
700 mm 27,56“
700 mm 27,56“
– it is valid for machines, which have water valves with air operated c ontrol
*
*
*
*
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14 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
4. INSTALLATION
4.1. HANDLING, TRANSPORT AND STORAGE
TRANSPORT AND STORAGE
WARNING !
FORKS OF HIGH LIFTING TRUCK MUST HAVE SUFFICIENT LENGTH (SEE FIG. 4.1.A).
Use a lift truck or a manual ski d c art for handling with the machine in transport ing package. – The ambient temperatur e of tra nsportati on and sto r age must be bet ween -25°C / -13°F and +55°C / 131 °F.
The machine may not be installed within the reach of spraying water. Avoid severe climatic conditions and excessive humi dity. When steamed up due to the temperatur e to the temperature changes, water must not run over the walls and covers of the machine nor to cover the floor under and around it.
– If possible, leave the machine in the transporting package or at least let it set on t he transport ing wooden
skid until the tim e of final installation on the foundation according the chapter 4. 3. of t his manual.
22 kg 33/40/55 kg
1100 mm 1500 mm
50 lbs 80/100/125 lbs
44“ 59“
Fig. 4.1 A Minimum length „X“ of lift truck forks for individual machine types including package
HANDLING DURING INSTALLATION
All activities can be done only by a worker, which knows all inf ormation about the machine. Machine is delivered to t he customer in a wooden packing and protected wit h poly ethylene film. The machine is attached to the skid by means of four bolts M16 (for machine 22 kg / 50 lbs capacity : M12) . To remove the machine to its final location follow these precautions: – All passages and spaces the machine has to be transported thr ough at installati on shoul d be r easonabl y
dimensioned to meet t he height and width of the machine including the package.
– Never p ush, pull or press the components pro t rud ing from the contour line of machine (front part,
filling door, cont rol elements, belt cover, water inlet and outlet pipes etc.).
MAKE SURE THAT THESE COMPONENTS ARE SECURED SO AS TO AVOID THEIR DAMAGE DURING HANDLING AND INSTALLATION OF THE MACHINE.
– Make sure that the filling door are secured to avoid its opening during the handlin g. – Lift the machine up by lift truck using a tr ansport skid to which the machine has been attac hed.
UNPACKING
After unpacking, check if the machine has not been damaged and if all t he ac c essories are included according to your order . Verify the type of your machine by a name plate located on the machine rear and find corresponding i nformation in the manual. T he accessories and the manual is locat ed insi de of t he dr um, which can be opened according to chapter 6.1. Before the machine loc ating to its place, remove the packaging, loosen four nuts and lift the mac hine carefully up - tak e care not to dam age the machine components located in its lower part. The lift truck forks must be at least 10 cm longer t han the lengt h of the washing machine frame (tab. 4.1. ).
22 kg 33 kg 40 kg 55 kg
1100 mm 1222 mm 1322 mm 1502 mm
50 lbs 80 lbs 100 lbs 125 lbs
44“ 48“ 52“ 59“
Tab. 4.1. Minimum length „X“ of a lift truck forks for indi v idual m ac hine types without packing
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504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 15
4.2. SPACE REQUIREMENT S
REQUIRED MACHINE WORKING CONDITIONS:
See chapter „3. TECHNICAL S PECI FI CAT IO N“ . The machine may not be instal led within the reach of directly spray ing water. Do not install the machi ne where it will be exposed to weather c ondition and excessive humi dity. When steamed up due to temperature changing, water must not run over the machine walls and covers, nor to cover the floor under and around it.
SIZE OF A LAUNDRY ROOM
IGNORING THE REQUIREMENT FOR SPACES BETWEEN MACHINES AND WALLS CAN MAKE SERVICE AND MAINTENANCE WORK DIFFICULT.
Total space requirem ents for the system installati on ar e usual ly determinate by a detail ed plan of t he building. The machine dimensions are stated in the chapter „3. TECHNICAL SPECIFICATION“. Leave at least 1 m / 3,3 ft of a space between the machine rear and the wall for the maintenance access. Between the lateral sides of each machine leave a minimum space of 0,7 m / 2,3 ft (see fig. 4.3. A, dimension „I“). Above the machine mu st be mi nimum 0 ,7 m / 2,3 ft of free space for the maintena nce acc e s s. The waste piping or outlet channel must be dimensioned to t he discharged water quantity and a number of washing machi nes.
4.3. MACHINE POSITIONING
CARRYING CAPACITY OF THE FLOOR
WARNING ! IT IS RECOMMENDED TO CONSULT STATIC REQUIREMENTS WITH A STATIC A ENGINEER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADING, VIBRATIONS AND A NOISE LEVEL IN THE BUILDING. THE MANUFACTURER DOES NOT RECOMMEND TO INSTALL THE WASHING MACHINE IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH.
WARNING ! IN CASE OF INSTALLATION IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH: THE INSTALLATION MUST BE APPROVED BY A STATIC ENGINEER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADING, VIBRATIONS AND A NOISE LEVEL IN THE BUILDING. THE MANUFACTURER IS NOT RESPONSI BLE FOR SUCH EFFECTS.
MODEL
22 kg 50 lbs
33 kg 80 lbs
40 kg 100 lbs
55 kg 125 lbs
Maximum static load of the floor (with linen and water)
kg lbs
831
1832
1597
3521
1746
3850
1951
4302
Maximum dinamic load of the floor (alternative stress when extracting)
kg lbs
±140 ±309
±280 ±617
±300 ±662
±320 ±706
Dynamic load frequency of the floor Hz 14,50 14,00 14,00 14,00
Tab. 4.3. A
FASTENING THE MACHINE
THE MACHINE WILL BE FIRMLY FIXED TO THE FLOOR AND MUST RELIABLY REST IN ALL FOUR FOOTI N GS OF THE MACHINE !
The machine is to be located on a levelled concrete floor to comply with stat ic and dy nami c st r ess of the machine. Check the posi tion of the machine base frame by a water level. The manufacturer is not responsible for c onsequences caused by a wrong install ation. It is expected to use anchoring bolts for fixing the machine to the floor. There is also possible to use a suitable outlet channel for the waste water (fig.4.3. A ), unless the machine is connected to a drain pipeline.
WARNING ! THE NUTS OF THE ANCHORING BOLTS HAVE TO BE TIGHTENED BY MEANS OF A TORQUE ­LIMITING RANGE (SEE TAB. 4.3.B). DO NOT TIGHTEN NUTS OF ANCHORING BOLTS BEFORE THE CONCRETE BASE AROUND THE BOLTS IS COMPLETELY CURE D. FOR CS A-NRTL/ C APPRO V E D MACHINES FOLLOWING IS APPLICABLE: TO RE DUCE THE RISK OF FIRE, THIS APPLIANCE MUST BE BOLTED TO AN UNCOVERED CONCRETE FLOOR.
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Page 17
16 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
22 kg / 50 lbs 33 kg / 80 lbs 40 kg /100 lbs 55 kg / 125 lbs
BOLT
M10 x 160 mm M16 x 160 mm
TIGHTENING MOMENT
49 Nm / 36 lbf.ft 210 Nm / 155 lbf.ft
Tab.4.3.B
Fig.4.3.A Di stanc es between washi ng machines, walls and between other machines
and optional desi gn of t he waste channel
1. Machine line of contour
2. Machine f ooting
3. Waste sump
4. Anchoring bolt
5. Draini ng elbow
6. Cover of waste sump
Page 18
504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 17
22 kg
50 lbs
33 kg
80 lbs
40 kg
100 lbs
55 kg
125 lbs
22 kg
50 lbs
33 kg
80 lbs
40 kg
100 lbs
55 kg
125 lbs
X
1
774 mm 30,47“
970 mm 38,19“
1070mm 42,13“
1250 mm 49,21“
X1
0
200 mm8“ 300 mm
12“
300 mm 12“
300 mm 12“
X
2
886 mm 34,88“
930 mm 36,61“
930 mm 36,61“
930 mm 36,61“
X1
1
250 mm9“250 mm
9“
250 mm9“250 mm
9“
X
3
1066 mm 42“
1175 mm 46¼“
1175mm 46¼“
1175 mm 46¼“
X1
2
100 mm4“200 mm
8“
200 mm8“200 mm
8“
X
4
750 mm 29,5“
830 mm 32,7“
830 mm 32,7“
830 mm 32,7“
X1
3
232 mm 9,15“
250 mm 9“
250 mm9“250 mm
9“
X
5
50 mm 1,95“
130 mm 5,12“
130 mm 5,12“
130 mm 5,12“
X1
4
300 mm 12“
750 mm 29½“
750 mm 29½“
750 mm 29½“
X
6
75 mm 2,97“
77mm 3,03“
77mm 3,03“
77mm 3,03“
X1
5
100 mm4“150 mm
6“
150 mm6“150 mm
6“
X
7
40 mm 1,6“
60 mm 2,36“
60 mm 2,36“
60 mm 2,36“
X1
6
150 mm6“180 mm
7“
180 mm7“180 mm
7“
X
8
150 mm 6“
160 mm 6,3“
160 mm 6,3“
160 mm 6,3“
X1
7
180 mm7“200 mm
8“
200 mm8“200 mm
8“
X
9
196 mm 8“
350 mm 14“
350 mm 14“
350 mm 14“
*) hole optimalized for new floor, drilled hole can be smallish dimension
Tab.4.3.C
4.4. CONNECTIONS
CONNECTION OF WATER SUPPLIES
WATER HARDNESS
It is advisable t o contac t the water supplier for inform ation concerning the properties of the water in your area. Good wash results are dependent also on the water hardness. For m edium to very hard water, consideration shoul d be m ade to make the water softer.
Only in some cases is the use of hard water desir able, such as adding soft ener in the linen. The soap supplier c an help y ou with m aki ng the right decisions concerni ng hard water, soft water, washing programs, ty pe of soap and other r elated items to have the best wash results.
Characteristics mmol / dm
3
dH -
Germany
fH -
France
England
gr/gal
USA
soft 0 - 1,25 0 - 7° 0 - 12° 0 - 8,75° 0 - 3 medium 1,25 - 2,5 7 - 14° 12 - 25° 8,75 - 17,5° 3 - 7 hard 2,5 - 3,75 14 - 21° 25 - 37° 17,5 - 26,3° 7 - 15 very hard above 3,75 abov e 21° above 37° above 26,3° above 15
Tab.4.4.A
HOT WATER
When the machine is provided with a hot water inlet, we advise connecting this inlet to a hot water supply that is set to 70°C / 158°F. The hot water supply needs t o be large enough to provi de the requir ed hot water for the washers.
WATER CONNECTION
Most machines are made wit h 2 or 3 water i nlets. One is always marked with „soft water “ . If m or e inlets are present, they are mar k ed wi th „Hot water“ or „Hard water“. For connecti on dimensions see fig. 3.5. Al ways use the flexibl e hose delivered with the machine, if not pr esent, contact your dealer. In eac h case do not use a fixed connection to the water supply. For the proper functi on of t he m ac hi ne, it is necessary to keep the water pressure within the limits stated in the technical data. It is also necessary to connect all av ailable water inlets to a water supply. If a hard water supply is not present, c onnect it with soft water. If no hot water suppl y is present, c ontact your dealer f or the proper required action.
Page 19
18 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
Inlet valv es 1“ (machine 22 kg / 50 lbs capacity: 3/4“) for col d and hot water are delivered with the machine. For these valves use inlet pressure hoses with gaskets. Mount shut - off v alv es 1“ (machine 22 kg / 50 lbs capacity: 3/ 4“ ) to the water suppl y pipes, it will make the maintenance and cleani ng of filters delivered with a machine easy. For connection of the m ac hi ne to water inlet shut-off valves we recommend to use enclosed flexible hoses (960mm / 38“ long) with couplings 1“ (machine 22 kg / 50 lbs capacity. : 3/ 4“ ). If you connect the water inlet without using flexi ble hoses, i nstall connections to the c onnec ting points; this will make possible t o dismantle valves / filters in case of failure.
WATER DRAIN CONNECTION
The washer is equipped with 2 dr ain pipes (machine 22 kg / 50 lbs : only 1) of 75 mm (3“) diameter, located in the machine rear wall . These must be connected to the waste sump. The waste sump must be locat ed lower than the drain pipes because the water discharges from the machines by gravity . Do not reduce the diameter of the machine drain pipes. To connect the machine drainage to a waste sump, you can use the elbow 75 mm /3“ which is a part of the delivery. Secure the elbow with a clamp. Cover the waste sump with a proper c ov er .
22 kg / 50 lbs 33 kg / 80 lbs 40 kg / 100 lbs 55 kg/125 lbs
dm3 /min
150,00 300,00 300,00 300,00
US galons / min
40,00 80,00 80,00 80,00
Tab. 4.4.B Capacit y of dischar ged water
STEAM CONNECTION
The washing machine with a steam heating is equipped with an out er thr ead G 3/ 4“ in the machine rear part for connecting t o the laundry st eam line. For dimensions of connecti on points see fig.3.5. The value of inlet steam pressure must correspond to the range stated in c hapter „ 2. T ec hnic al specif ication“. Any other pressure values can cause an improper or insufficient function of the machine.
WARNING ! STOP THE MAIN STEAM INLET AND LET THE PARTS COOL DOWN AFTER THE CONNECTION TO AVOID POSSIBLE INJURIES.
WARNING ! BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY UP TO 300 MICROMETERS. POSSIBLE DIRT BIGGE R THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE.
Attach the steam filter which is a part of the delivery to the machi ne c onnec ting point. The supply piping must be clean without dirt par ticles and rust residues. Impurities in supply line may cause failures of steam valves.
WHEN CONNECTING THE PIPES DO NOT TWIST THE FILTER GASKET. THE ASSEMBLY SHUT BE MADE BY CLAMPING THE FILTER AT THE SIDE OF CONNECTING PIPE.
To enable a possible dism antling of the steam valve, equipped t he att ac hing point with a connector.
VENTING
WARNING ! WATCH FOR A STEAM ESCAPE FROM THE MACHINE VENTING (FIG. 3.5, POS. 3 AND 16), DANGER !
DO NOT COVER THE MACHINE VENTING; IT SERVES AS A STEAM OUTLET, MACHINE VENTING AND ALLOWS A PROPER MEASURING OF THE LEVEL!
You can connect the machine venting pipe to the laundry central duc t for exhausting the steam out of the building. For plac ing of connection points see fig.3.5. The piping material must withstand a temperature of 80°C / 176°F. You can attach a r ubber elbow delivered with machine by using of a clamp (tape). The central duct for multipl e v enting must be dimensioned for the total cr oss section of venting pipes of all machines. A calibration of t he m achi ne' s „zero“ level must be made after the duct att ac hm ent.
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Page 20
504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 19
ELECTRICAL CONNECTION
The machine has been designed for connecting to the electri c al network according the specifi c ation of your order. Before c onnec tion check the voltage values and the f r equenc y stated in the machine label (fig.3. 5, pos.12), if they c or r espond t o y our power network. The way of the connection is described in fig. 4.4.A. If the machine is not equipped with a main switch then supply disconnecting dev ices need to be provided in the installation for all electrical suppli es connec ted to the machine, in accordanc e with EN 60204-1 standard, point 5.3.
WARNING !
THE MACHINE MUST BE CONNECTED TO THE POWER, GROUND, WA TER, VENTILATION AND S TEAM SUPPLY ACCORDING TO THE INSTALLATION MANUAL, IN COMPLIANCE WITH THE LOCAL S TANDARDS DONE BY QUALIFIED TECHNICIANS WITH P ROPER AUTHORIZATION. THE VALID STANDARDS FOR CONNECTING TO THE LOCAL POWER NETWORK ( TT / TN / IT, ...) MUST BE FOLLOWED. IN THE STANDARD EXECUTION, THE WASHER MAY NOT BE SUI TAB LE FOR CONNECTING TO A N IT SUPPLY SYSTEM.
1. Earth leakage t ri p
2. Laundry electrical switchboard
3. Power supply prot ec tion
4. Washing m achi ne
5. Phase conductors
6. Protective conductor
7. Main switch inlet terminal switchboard
8. Neutral c onduc tor
Fig.4.4.A Machine c onnec tion to electrical network (wit h an earth leakage trip)
INLET CONDUCTORS AND POWER SUPPLY PROTECT ION
Inlet conductor s of the machine connection to the electr ic al network must have copper cores. The inlet conductors cross secti on depends on the voltage and the machine heating type, i.e. total electrical input. The inlet cable pr otection against a short-circ uit fault and overloading must be performed by circuit breakers or fuses in the laundry switchboar d. Minimal cross section of the supply conductors recommended by the manufacturer as well as the values of fuses are stated in tables 4.4.C. For the corresponding current see table in chapter „3.Technical specifications“.
Power supply protection (A)
Recommended
phase conductor
section (mm
2
)
Protection
conductor section
(mm
2
)
20 - 25 2,5 2,5 30 - 32 4 4
50 10 10
60 - 80 16 16
100 -120 25 16
160 35 25
Tab.4.4.C Manufac turer´s recommended minimal c onduc tor section
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20 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
PROTECTION WITH EAR TH LEAKAGE TRIPS
To increase the safet y of the oper ating personnel and / or servic em en during the maintenance work and operation with elec tric devices it is recommended t o m ount in front of the supply cable in the laundry switchboard an earth leakage trip accordi ng to fi g. 4. 4.A, preferably with an actuating current 30 mA. The main contact s of the ear th leakage trip must comply with the specified power input of the machine. Specification of the earth leakage trip for indiv i dual machine types is illustrated in tab. 4.4.D.
Machine Voltage Heating type Max. curren t (A)
electric 18 kW 33,50
3AC
400V
steam 20,00 electric 18 kW 63,00
22 kg / 50 lbs
3AC
230V
steam 20,00 electric 24 kW 45,00
3AC
400V
steam 20,00 electric 24 kW 75,00
33 kg / 80 lbs
3AC
230V
steam 30,00 electric 36 kW 80,00
3AC
400V
steam 30,00
40 kg/ 100 lbs
3AC
230V
steam 40,00 electric 54 kW 92,00
3AC
400V
steam 30,00
55 kg / 125 lbs
3AC
230V
steam 40,00
Tab.4.4.D The machine control ci rcuits are supplied by a dividing transformer; the earth leakage t ri p is determined for strong electric circuits i.e. motors, heati ng elem ents, motor contactor s, ci rcuit breaker, main switch etc., see the inner connecting diagram list „A“ supplied wit h the mac hine.
SUPPLY CABLE CONNECTION TO TH E MACHINE
CABLE PREPARATION
Use a cable or cor d w ith copp er condu ctors for t he connec tion. Adapt th e conductor ends according the fig . 4.4 .B.
WARNING ! THE PROTECTIVE CONDUCTOR MUST BE LONGER SO THAT WHEN T HE CABLE IS PULLED OUT ACCIDENTALLY, THIS CONDUCTOR IS DISCONNECTED AS THE LAST ONE!
WARNING ! THE WASHER EXTRACTOR IS INTENDED TO BE PERMANENTLY CONNECTED TO FIXED WIRING.
When using the cable (hard c opper conductors), strip individual cores in such way to avoid the protrusion of a stripped part from the terminal when the conductor is connected into the device (6) - dimension X. W hen using a cord (stranded copper c onduc tors), the individual cores can be stripped in the same way as in the case of a cable, or you can use moulded tubes (6). To avoid a contact to a part under t ensi on after the conductor connection even when the main switch is off, use tubes with an insulat ed nec k on the conductors ends.
1. Protecti on c onduc tor
2. Phase conductor
3. Phase conductor
4. Phase conductor
5. Neutral c onduc tor
6. Moulded tube
7. The stripped length of conductors Fig. 4.4.B Adaptation of conductor ends of supplying c able
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504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 21
CONNECTING POINT
The cable can be attac hed to the machine from a cable channel (from below). If the cable is attached from above, it is recommended t o make a sag on the cable in front of the entry into the cabl e bushi ng (fig.4.4.C, pos.4). In this way an ingres s of c ondensed water into the bushing or the mac hine c an be av oided. When the cable is pushed through the bushing (2), tighten t he seali ng nut of the bushing. By this way the rubber ring in the bush is pressed, thus securing the cable mechani c ally and against water. If the mechanical securing is insuff icient, use the securing clam p ( 3) which is not a par t of the delivery. The supply cable is connected to the main switch of the machine (1). The phase ter m inals are marked by U, V, W (L1,L2,L3). Connect the protection conductor dir ec tly to the protection terminal located on the switchboard bott om . The terminal has been marked as PE.
TWO MOTOR VERSION: CHECK IF THE DRUM ROTATES (FROM THE FRONT VIEW) IN COUNTERCLOCKWISE DIRECTI ON DURING EXTRACTION. IF IT ROTATES IN OPPOSITE DIRECTION, DISCONNECT TWO PHASES, SWITCH THEM OVER AND CHECK AGAIN THE ROT ATION DIRECTION.
1. Main switch
2. Bushing
3. Clamp
4. Sag of inlet cable
Fig.4.4.C Connec tion of main power inlet
MACHINE PROTECTIVE CONNECTIO N
From the safety reasons it is necessary to connect the washing m ac hine to the laundry protection system. The external prot ec tive terminal (M8), located on the lef t rear part of the machine frame (fig. 3.5, pos. 14) and identified by an earthing mark (5) serves for this purpose. The protection conduct or enabling this connection is not a part of the deliver y.
THE PROTECTION CONDUCTOR'S CROSS SECTION MUST AT LEAST CORRESPOND TO FIGURE S GIVEN IN TABLES 4.4. C - D.
However, we recommend for the supply cable with 2,5 mm
2
cross section to select a larger c onduc tor
section i.e. 4 mm
2
.
IF THE MACHINE PROTECTIVE CONNECTION IS NOT ALLOWE D BY YOUR NATIONAL (LOCAL) STANDARDS, YOU MUST EARTH THE MACHINES ACCORDING TO YOUR VALID STANDARDS.
1. Washing m achi ne (rear v iew)
2. Laundry protective connection
3. Washing m achi ne external protective terminal
4. Protective conductor - washing machine connec tion
5. Earthi ng m ark
Fig. 4.4. D
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22 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
CONNECTION TO LIQUID SOAP SUPPLY SYSTEM
It is possible to connect external liquid soap supply system to the machine. Connect the hoses of liquid soap supplies on inlets of dosing pumps. Connect outlet s on vertical inlets of external liquid soap mixer (fig.4.4.E, pos.2). After removing the black plug, put the hose of external liquid soap dosing (7), coming from the mixer, through the hole in the mac hine r ear side (6). Provide the opening, where the hose is coming through, with rubber bushing (5). Connect the hose of liquid soap external dosing to the tube of mixer of water system (9) inside the washing machine, and secure with the clamp (8). Mixer of the machine water system is accessible after removing the rear or side cover. Connect the water supply (1) to inlet of electrical water valve, which is connected to inl et of li quid soap external mixer. External mixer of liquid soap can be used for 1 - 5 supply inlets of liquid soap. When you need to connect more supply inl ets of liquid soap, use another mixer (3). Connect the mixers i n series.
1. Water supply
2. External mix er of liquid soap
3. Second external mixer of liquid soap
(extension)
4. Rear panel
5. Bushing
6. Hole for hose of exter nal dosi ng (put through)
7. Hose of exter nal dosi ng
8. Clamp
9. Mixer of the machine water system
Fig.4.4.E
CHECK IF THE HOSE IS TIGHTEN BY CLAMP! ANY LEAKAGE OF CHEMICALS MAY CAUSE THE PARTS CORROSION INSIDE OF THE MACHINE.
WARNING !
PLACE EXTERNAL MIXER (MIXERS) NEAR THE MACHINE, NEVER INSIDE THE MACHINE.
WARNING ! ALWAYS INSTALL EXTERNAL MIXER (MIXERS) IN SUCH A WAY, SO THAT POSSIBLE ESCAPE OF CHEMICALS COULD NOT CAUSE INJURY OF PERSONS OR DAMAGE OF PROPERTY.
WARNING ! DISCONNECT THE MACHINE POWER INLET BEFORE INSTALLATION. THE INLET TERMINALS ARE UNDER CURRENT EVEN WHEN THE MAIN SWIT CH IS OFF.
WARNING ! ELECTRICAL CONNECTION AND MACHINE INL ETS M UST BE CARRIED OUT BY AUTHORIZED WORKERS ACCORDING TO INSTALLATION MANUAL I NSTRUCTIONS AND IN ACCORDANCE WITH VALID LOCAL STANDARDS.
WARNING ! AFTER THE HOSE IS CONNECTED, PUT ALL MACHINE COVERS BACK TO THEIR PLACES OTHERWISE YOU JEOPARDIZE INJURI E S.
The liquid soap pump system supply needs to be connected to an external electrical source. Only authorised workers with a valid qualification must exe cu te the elec tr ica l conne c tion of the machine accord ing to the valid local standards. Do not connec t the pump system in the machine. The li quid soap signals are available in the machine on a connector for connecting liquid soap pump. The last terminal is the common line of the signals. The following t erminals are the signals that will be activ e depending of the programmed wash programm e. These signals hav e a potenti al of max. 250V AC 50/60 Hz. Use a cable that is sufficcient for their function
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33 kg / 80 lbs 40 kg / 100 lbs 55 kg / 125 lbs
22 kg / 50 lbs
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504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 23
and pass it in the appropriate opening in the machine. Connect these signal terminals like the manufacturer of the liquid soap system r equires. The liquid soap system may dr aw maximum 0,1A out the control circuit of the washer-extrac tor.
WATER RECYCLED DRAINAGE CONNECTION
Valid only for machines equipped with recycled drainage by the manufacturer or for machines after modification. Attach connecting hoses to the discharging valve of 76 mm / 3“ diameter, located on the right side (from rear view). The hoses go to your rec y cli ng tank located below the drainage valv e. The tank must be dimensioned for a total weight of given water volume and made up of materials which resist the temperature of 80°C / 176°F and washing soaps effects. The quanti ty of water for one machine and a washing cycle differs according to applicat ed pr ogr ammes and creates an average about 550 - 1500 dm
3
/ 145 - 400 US gallons.
THE QUANTITY OF WATER DEPENDS ON THE PROGRAMME YOU HAVE CHOSEN AND ON WATER LEVELS BEING SET UP IN INDIVIDUAL WASHING STEPS.
4.5. PUTTING THE MACHINE INTO SERVICE
Before you put the machine into service, remove the three striking colour transport braces securing the vibrating machine component s during the transport. One brace (fig. 3.11. A, B, pos. 1) is located in the front part of the machine, accessible after the front lower cover removal. The two braces (2) are placed in the rear machine part, accessibl e aft er the rear cover removal. After you have removed the braces, mount the covers back to their places.
WARNING ! THE TRANSPORT BRACES MUST BE REMOVED PRIOR PUTTING YOUR MACHINE INTO SERVICE. OTHERWISE YOUR WASHING MACHINE CAN BE SERIOUSLY DAMAGED!
YOU MUST DO:
1. A check of the transport br ac es removal.
2. Removal of the c abinet protective foil.
3. A check if the waste sump is ready for water drainage.
4. A check of the protective connection (earthing) - „PE“ or „PEN“.
5. A careful reading of the operation manual bef or e the mac hine star t and following the instructi ons stated.
6. A check of the drum rot ation direction during extracting according to the extr acting label (fig.4.5, pos.3) on 2-motor versions.
7. A check of the vibr ation switch function during extr acting and the emergency function.
8. Initi aliz ation for calibration of „z er o“ lev el ( on the mi c r opr oc essor v er sion), according to instr uc tions of the „Programmi ng manual - el ect r onic pr ogr ammer“ delivered with the machine.
22 kg / 50 lbs machine 33/40/55 kg - 80/100/125 lbs
Fig.4.5. A Transport braces machines
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24 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
5. MAINTENANCE
WARNING ! ALWAYS FOLLOW SAFETY INSTRUCTIONS! DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS. ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED! USE THE PROPER CHEMICA L AGENTS W HICH AV OID CA L C IU M SEDIME NTS ON HEATING EL EM ENTS AND OTHER MA CHINE PA RTS. DISCUSS THIS ISSU E WI TH YOUR SUPPLIER OF WASHING PRODUCTS. THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING ELEMENTS AND OTHER MACHINE PARTS DUE TO CALCIUM SE DIME NTS. DO NOT OPERATE THE MACHINE WITH BROKEN / MISSING PARTS OR OPENED COVERS! BEFORE MAINTENANCE WORK DISCONNECT T HE MACHINE PO WER S UPPL Y! WHEN THE MAIN SWITCH IS TURNED OFF THE INLET TERMINALS OF THE MACHINE MAIN SWITCH ARE STILL UNDER CURRENT! THAT IS THE WAY TO AVOID INJURIES.
When replacing any par ts of the machine, exchange them with ori ginal par ts obtained from your dealer or ordered through the spare part s manual!
5.1. INTRODUCTION
Due to the quality constr uc tion and reliable parts and mat eri als of the machine the preventive maint enanc e has been limited t o the minimum. When the machine is still under warranty, call your deal er ' s servi c e to perform the interference stated in chapter 5.3 - 5.5 to avoi d the warrant y c anc ellation. The technical servi c e of your dealer is ready to eliminate serious failures of your machine.
5.2. DAILY
Check daily:
1. Water and possibl e steam inlets for leakage.
2. Drain valve for leakage during a washing process and for its proper opening (the valve is in open position without electric curr ent).
3. Clean the mac hine c abinet to remove any traces of washing soaps.
4. Soap hoppers must be cleaned at the end of each working day.
5. Clean up the door gasket s to r em ov e sediments and dirt.
Do not use solvents or acids to clean the rubber door gasket ! Do not use oil or grease on rubber !
After the machine has been c leaned up leave the door opened to provide the machine ven t ing and to pro long the door gasket life se r vice . We recommend to shut off all main inlets of elec tric power and steam (the laundry main valves and switches).
5.3. MONTHLY OR AFTER 200 WORKING HOURS
1. Lubricati on ac c or ding to chapter 5.8.
2. Check of leakproof of external liquid soap supply system.
Check if all hose joints, screw joints and all connection s of the whole system of external liquid soap are leakproof.
5.4. EVERY 3 MONTHS OR AFTER 500 WORKING HOURS
1. Make sure the machine is disconnected from main power supply by the laundry switch or circuit br eak er and that the other workers are wel l informed about the machine m aintenance activity.
2. Check the tightness of the bolts according t o chapter 5.6.
3. Check visuall y the pipes and hoses connections inside of the machine for leakage.
4. Make sure that t he control components are protect ed against moisture and dust during the clean up. Wipe and clean up the machine insi de.
5. Lubricati on ac c or ding to chapter 5.8.
6. Tight ening the contacts of heating element s terminals on machines with electric heating.
7. Put the cov ers back and switch on the power supply by the main laundry switch or ci r c uit breaker.
8. If there i s the earth leakage trip installed i n the inlet ci r c ui t of the laundr y electric switch board, test it according to chapter 5.15.
5.5. EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS
1. Clean the fil ters with water and steam inlets by chapter 5.10.
2. Remove the rear m ac hine cover and check the condition and ti ghtness of the V-belts (chapter 5.9. ).
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BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE, SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES. BEFORE STARTING INSPECTION OF FREQUENCY INVERTER, CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS + AND -. THIS VOLTAGE MUST BE BELOW 30V DC BE F ORE YOU CAN ACCESS THE INVER TER F OR IN S PECTION.
3. Clean and remove dir t and dust f r om: – the cooling fin of the inverter – the motor cooling fins – the internal ventilator of the inverter (if present) – the external ventilator (if pr esent) – the external air relieves of the mac hine – check if ventilator in coolfins of inverter (if present) is functional – check if external ventilat or (if present) is functional
5.6. SAFETY VIBRATION SWITCH
FUNCTION DESCRIPTION
The vibration switch is an important safety elem ent which m ust - if cor rectly adjusted - stop the machine if excessive vi br ations and shaking occur due to an unbalance caused by improper distribution of linen in the washing drum. Because this component is very important, it is recommended that at the first installation and then once in a year the vibr ation switch was verified by a qualified worker. The unit contain t he vi br ation switch (fig.5.6, pos.5) wit h a flexible controlling elem ent which is attached to a holder (7) by nuts (6) and t his entire assembly is bolted to the bottom of the switchboard (4). The switch controlling element is inserted into the rubber bushi ng ( 3) loc ated into the limiter (2) which i s bolted to the drum front face (1). The switch attached to the switchboard is a part of the machine skeleton which is attached to the fr am e and the limi ter with the bushing is a part of the assembl y that vibrates. The vibration switch sensibil ity is given by a mutual adjusting of these two com ponents which controls the unbal anc e level of linen in the drum. Reaction of the mac hine and the control system after the vibration switch is operated, has been described in manuals „Progr amming manual - Electronic program m er“ or „Progr amming manual - Card programmer“.
VERIFYING OF THE FUNCTION
Perform the verifying as follows:
1. Open the cont r ol panel c ov er .
2. Start extr ac tion mode.
3. After reaching of the maximum RPM, carefully switch over the vibration switch by m ovi ng the fl exi ble control element manually.
WARNING ! DO THIS CAREFULLY TO AVOID INJURIES BY VIBRATING AND FIRM PARTS OF THE MACHINE! AFTER YOU HAVE CHECKED THE FUNCTION, MOUNT A LL PANEL COVERS BACK TO ORIGINAL PLACE !
SENSIBILITY ADJUSTMENT
1. By moving the limi ter (2) up or down, you will adjust the centre of r ubber bushi ng to the control element axis of vibration swit c h.
2. By moving the vi br ation switch on the holder (7) to the left, y ou will inc r ease the sensibility and to the right you decrease it . To reach the maximal permitted unbalance value it is necessary to keep the distance of 100mm / 3,93“ between the limiter (2) and the vibr ation switch (5) - see the side view.
3. Moving the hol der ( 7) wit h the switch left or right you will centr e the switch c ontrol element in the rubber bushing of the limiter .
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26 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
Side view Front view
1. Front f ace of the drum
2. Limiter
3. Rubber bushing
4. Switchboard bot tom
5. Vibrati on switc h
6. Adjusti ng nut
7. Vibrati on switc h holder
Fig.5.6.
5.7. TIGHTENING MOMENTS
WARNING ! REGULARLY, ONCE IN THREE MONTHS OR EVERY 500 WORKING HOURS (WHICH EVER COMES FIRST) INSPECT THE TIGHTNESS OF THE BOL TS !
If anyone of the bolts has been damaged, exchange it with the bolt of t he same strength value marked on its head. The best way is to order the original part according the „Spar e par ts manual“.
WARNING ! REPLACE THE DAMAGED BOLT WITH A ONE OF THE SAME STRENGTH VALUE MARKED ON ITS HEAD! IGNORING OF THE BOLT QUALITY AND MECHANICAL STRENGTH CAN CAUSE SERIOUS BODILY INJURIES !
Tighten the loosened bolts using the torque value stated in the following table:
Tightening Mo ments valu es of bolts and nuts for 22 kg / 50 lbs machine (fig. 5.7. A)
Bolt (nut) Dimension Number of pcs.
Tightening Moments
(Nm)
Tightening Moments
(lbf.ft)
A
M12 x 40 16 78,00 58,00
B
M 8 x 40 24 11,00 8,10
C
M12 x 35 3 36,00 27,00
D
M 8 x 30 12 11,00 8,10
E
M10 x 30 10 20,00 15,00
F
M12 x 35 2 36,00 27,00
G
nut KM13 1 420,00 310,00
Tab.5.7.A
Fig. 5.7. A Machines 22 kg / 50 lbs
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MARKING OF THE BOLTS
A Bolts of hub flange B Bolts fixing the rear wall of external dr um to the inner drum covering over a tyre C Bolts fixing t he plate of motors to the outer face D Bolts fixing t he exter nal drum to the front face E Bolts fixing the support and damper holders to the rear wall of outer dr um F Bolts fixing the plate of motors to the damper holders G Housing fixing the drum pulley to the shaft
Tightening Moments va lues o f bolts and n uts for 33/40/55 k g 8 0/100 /125 lbs machines (fig. 5 .7. B)
Bolt
(nut)
Dimension Number of pc s .
Tightening
Moments (Nm)
Tightening
Moments (lbf.ft)
A
M20 x 65 24 (12) 600,00 443,00
B
M12 x 30 8 70,00 52,00 33 kg TYPE: nut KM13 1 450,00 332,00
C
M12 x 35 6 70,00 52,00
D
M30 x 80 1 800,00 590,00
E
M12 x 38 4 25,00 18,50
Tab.5.7.B
Fig. 5.7. B Machines 33/40/55 kg 80/100/125 lbs
MARKING OF THE BOLTS
A Bolts of hub flange B Bolts fixing the pulley t o the nut of fixing housing C Bolts fixing t he motors plate to the external drum D Bolts fixing t he inner drum to the shaft E Bolts fixing the door bracket s
A spanner for the jam nut KM 13 is not a part of the deli very or accessories.
5.8. LUBRICATION
WARNING ! DO THE LUBRICATION WORK ONLY WHEN THE MAIN SWITCH IS OFF AND ALL COMPONENTS HAVE BEEN STOPPED! (IF NOT STATED OTHERWISE IN FOLLOWING INSTRUCTION).
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28 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
Every time you use a grease gun especially for greasing bearings and seals, do it slowly - not faster than 5 strokes in 1 minute. The gr ease gun can cr eate a high pressure which would cause the seal deformation and consequent leakage. Never operate the grease gun faster even if the grease contain air gaps. Overlubric ation can cause the same damage as an insufficient lubrication. Always make sure that your gr ease gun i s i n perfect condition. If you substitute t he lubricant by another type make sure that these two ki nds are compatible, other wise there is a risk of a bearing failure. For example lithium lubricants are compatibl e with calc ar eous lubricants but not with s odium ones.
NEVER MIX PETROLEUM LUBRICANTS WITH SILICONE LUBRICANTS!
LUBRICATION POINTS, QUANTITY AND LUBRICATION PERIODS
ONLY FOR MACHINES 33/40/55 kg 80/100/125 lbs:
LUBRICANT:
Use a multipurpose li thium lubricant contai ning high- pr es sure additives of consistency NLG I 2. SKF - LGEP 2 ESSO - BEACON EP 2
LUBRICATORS:
For main bearings and seals (f ig.5.8) there are located on t he r ear mac hine c abinet. Press the lubricant i n slowly and let the drum rotate with the same speed as during washing.
QUANTITY OF LUBRICANT:
2 cm
3
(2 strokes) -once in a month or every 200 working hour s, whic h ever comes first.
1. Rubber seal lubricator
2. Front bearing lubricator
3. Rear bearing lubricator
Fig.5.8. Lubri c ation places of 33/40/55 kg - 80/100/ 125 lbs machine for bearing house
(placed on rear of machine)
FOR ALL MACHINES 22-55 kg / 50-125 lbs
Once in 6 months or when needed, grease spri ng su spen si on ey es (fig.5.12, pos. 6), guiding rods (3), the door handle casing (fi g.5.11.A, pos.2) and the casings in the door brackets (2). The motor bearings are maintenance-free (do not lubri c ate). The hub and pulley seati ng of mac hines 22 kg / 50 lbs are maintenance-free.
5.9. DRIVING MECHANISM
On a new machine and after a belt replacement, make an inspection of the belt tightness:
1. After first 24 hr s of oper ation
2. After first 80 hr s of oper ation
3. Every 6 months or ev ery 1000 oper ation hours - which ever come fir st.
INSPECTION OF THE BELT TIGHTNESS
WARNING !
BEFORE YOU START, TURN OFF THE MAIN SWITCH TO AVOID POSSIBLE INJURIES!
The belts are accessible after the rear or side cover dismantling. If the belts are too tight t he beari ng seatings are under stress and t heir life service has been shortened. If the belts are too loose they c an be sl ipping on the pulley and cause a noisy operation. In the case of need, tighten the belts. Change the belts if worn out or dam aged.
In table 5.9 is indica ted testing force of belt tens ioning which can be measured by tension meter. Procedure for approximate belt tensioning with belt deflection 20mm / 0,8“ : For machine 22/33kg 50/80lbs, apply a load of 5,5kg / 12,1lbs to the middle of the belt. For machine 40/55kg 100/125lbs apply a load of 7kg / 15,4lbs to the middle of the belt.
22 kg / 50 lbs , 33 kg / 80 lbs 40 k g / 100 lbs, 55 kg/125 lbs
Force F me asu re d by de vice 200 N 300 N
Tab. 5.9.
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BELT REPLACEMENT
NEVER USE A CROWBAR TO TAKE OFF THE BELTS OVER THE PULLEY GROOVES.
Loosen the bolts of tight ening pulley on the drum rear wall and the adjusting screw for taking the belt s off.
TWO - MOTOR VERSION:
Belts between mot or for washing and motor for extracting are to be remov ed aft er loosi ng the bolts that fasten the motor for ext r ac ting and after loosing the tight ening bolts. Always change a compl ete set of the belts for one transmission. Al ways the sam e type of the changed belts in the set is required. If the pulleys are damaged, replace them. After the belt replac em ent, check the pulley alignment , t he tightness of belts, bolts and nuts. Keep the belts and pull ey s clean and f r ee of oil, lubricants, water etc.
PULLEY ALIGNMENT
A precondition for the reliable operation and long service life of the belts is a proper pulley alignm ent. Do the inspecti on of the ali gnm ent by means of a ruler (fig. 5.9., pos. 4) with placing it on the pulley faces. If all points (A, B, C, D) are t ouc hing the ruler the pulleys are aligned.
1. Main housing wit h the pulley
2. Drum
3. Drive motor
4. Ruler
Fig.5.9.
5.10. WATER AND STEAM FILTERS
Machines are equipped wit h filters on water and steam inl ets (if the machine has steam heating). It is necessary to clean up the filters occasionally to avoid a prolongation of filling the m ac hine with water. Interval s of cleani ng depends on t he quantity of foreign particles in the water line.
CLEANING THE FILTER
1. Stop the water (steam ) inlet to the machine.
WARNING ! BEFORE YOU START THE FILTER CLEANING CHECK IF THE INLET OF HOT WATER (STEAM) TO THE MACHINE IS CLOSED AND COLD !
2. Unscrew the fil ter plug (fig.5.10., pos.4) and r em ov e the filter sieve (2).
3. Clean the siev e with running water or with compressed air.
4. Put the siev e (2) and gasket ( 3) bac k to the filter body (1) and tighten the plug (4).
1. Filt er body
2. Filt er sieve
3. Gasket
4. Plug
Fig. 5.10.
5.11. THRUST OF DOOR SEAL
If there is a water leakage around the door it is necessary to find out if the pr oblem has been caused due to the door shift out of its position or if the door seal thrust should be adjusted. In some cases the door seal has to be replaced.
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30 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
ADJUSTING ON THE SIDE OF THE DOOR HANDLE
ONLY FOR MACHINE 33/40/55 kg 80/ 100/125 lbs
1. Unscrew the bolt (fig. 5.11.B, detail „B“, pos. 1) securing the casing of the door handle (2) .
2. Unscrew the casing (2) from the door bearer (3) always by a whole turn t hat the groove in the casing thread (2) appears bellow the securing bolt (1).
3. To make the casing t ur ni ng ( 2) easi er , use the semi circle notches (4) between the casing ( 2) and the handle pin (5), in which y ou i nsert c yli ndr ical object (a bolt etc.). B y tur ning the handle, the casing (2) will also move.
4. After the door thrust has been adjusted, tight en up the securing bolt (1) to the groove in the casi ng ( 2) thread.
Fig.5.11.A Machines 22 kg / 50 lbs
1. Handle bolt
2. Handle sleeve
3. Door carri er beam
4. Semicircle cuts
5. Handle pin
6. Hinge bolt
7. Hinge
8. Eliminati on washer
9. Door
Fig.5.11.B Machines 33/40/55 kg 80/100/125 lbs
ADJUSTING ON THE SIDE OF THE DOOR HINGE
For machines 22kg / 50l bs (fig.5.11. A), and if the adjusting described above is not suffici ent, for machines 33/40/55 kg 80/100/ 125 lbs (fig.5.11.B):
1. Loosen two bolts (6) f ast ening the top door hinge (7).
BE CAREFUL TO AVOID POSSIBLE FALLING OF THE DOOR WITH LOOSENED HINGE TO THE FLOOR. RISK OF INJURIES!
2. Take off the elimi nation washer (8).
3. Tight en the t wo bolts (6) fastening the top door hinge.
4. Do the same with the bottom hi nge.
5. Check if the door hinge has not m ov ed, c losing and opening of the door must be smoot h.
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If the thrust adj usting has not been sufficient, exchange t he door seal .
5.12. SPRING UNIT
Spring units (fig.5.12., pos.1) are to be adjusted in the case that you found out the suspended machine part is not in a horizontal position (without linen and water) or after the spring unit has been repl ac ed.
WARNING !
MAIN SWITCH MUST BE OFF!
The spring unit adjusting is achieved by turning the nuts (2) w ith the s ame number of tu rns always simultaneously on the opposite guiding rods (3) of spring unit. The adjustment is correct when a same gap in all four corners of the suspended machine part has been achieved (for machines 33/40/55 kg 80/100/125 lbs the X = 55 mm / 2,16“) between the plate edge (4) of the vibrating part and the f r am e top surf ac e ( 5) .
1. Spring unit
2. Adjusti ng nuts
3. Guiding rods
4. Suspended part
5. Machine frame
6. Spring suspension eyes
Fig.5.12.
5.13. OVERLOAD MOTOR CURRENT PROTECTION
Two motor machine has overl oad m otor current protection by overcurrent relay. All current prot ections have been set to the value (according to a machine type) stated on the power electrical scheme delivered with machine. It is not r ec om mended to change the setting of the current protector. Chec k onl y the set ting correctness of the current protectors. If a current protect or was exc hanged, set it up as follows:
1. Turn off the el ect rical supply of the machine by main switch !
2. Unlock the machine cover (fig.3.5, pos.2) 22kg / 50 lbs (on mac hines 33/ 40/55 kg 80/100/125 lbs remov e the switchboard cov er - fi g.3.5, pos.2), and open it.
3. Check the marki ng from the current protector label and c hec k the m ac hine v oltage. Find the correct Amper value of the current pr otector for FA1, FA 2 in the power electric al scheme of machine.
4. Open the relay transparent cover (fig.5.13, pos.2).
5. Set up the regulator (1) correct value (with a screwdriver) that it will be facing to the arr ow (t he v alue is stated in the electric chart of power circuits and is deliv er ed with the machine).
6. Set up the changing switc h ( 4) to the „H“ position (see the pictur e) .
7. Shut the transparent c over.
8. Shut the switchboar d c over (lock it up).
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32 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
Fig.5.13. Overcurrent relay
5.14. VALUES OF FUSES
Values of fuses you can fi nd on elec trical scheme delivered with machine.
Marking Destined for:
FU1, FU2 transformer - primary winding FU3 control circuits FU5 clutch of 2-motor version
pumps external dosing
Tab.5.14.
5.15. EARTH LEAKAGE TR IPS
If the laundry is equi pped with the earth leakage trip in the inl et cir cuit of the electric switchboard it is necessary to test it r egularly. The earth leakage tri p is a ver y sensitive device and it provides a safety for operators av oiding a ri sk of an electric shock while the machi ne i s i n operation.
WARNING ! A QUALIFIED WORKER MUST PERFORM A TEST OF THE EARTH LEAKAGE TRIP FUNCTION AT LEAST ONCE IN 3 MONTHS.
THE TEST PROCEDURE:
Press the test push button of the earth leakage trip wh ile it is under tension. The earth leakage tr i p m ust go off !
!
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504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 33
6. TROUBLE SHOOTING AIDS
6.1. DOOR BLOCKING
DESCRIPTION OF DOOR LOCK FUNCTION
The door lock has been designed as a compact unit. Its function i s to secure the door against opening during the washing cycle. Unlocking after a cycle completion will be made by:
a signal from the progr ammer (microprocessor versi on)a manual pressing of the loc k push butt on ( c ar d v er si on)
The lock has been blocked also during the failure situations e.g. electric network bl ac k out, before and after the machine installation and you can unlock it in case of emer genc y accor ding to the procedure hereafter described.
LOCK WITHOUT T ENSION BEFO RE THE PROGRAMME START
It is possible to open and shut the washing machine door any time. The loc k will not be blocked, coils with the latch are not activ e.
MAIN SWITCH AND EMERGENCY STOP BUTTON ARE SWITCHED ON
DOOR SHUTTING
microprocessor version:
The lock is secured by a blocki ng latch after the door is shut and the programme has been started. In this moment the door is not openable.
card version:
The lock is blocked after the door has been shut, a card inserted to the programmer and the Start button on the programmer key board has been pressed.
DOOR OPENING
The door can be opened after the loc k i s unbl oc k ed and when the blocking latch moves to the non active position. This situation oc c urs when:
microprocessor version
at the end of a programme or when pressing the S top button and the following function described in the „Programmi ng manual - Elec tronic programmer“.
card version
When the door illumi nated push button is pressed at the end of a programme or when the card is pulled out of the programmer after a safety delay.
CURRENT FAILURE DURING OPERATION
When the power supply has been interrupted duri ng a washing cycle the door lock stays in a blocked position and the door is not openable.
UNBLOCKING OF THE DOOR LOCK IN CASE OF EMERGENCY
If the power blackout takes too long, you can make an emergency unbl oc ki ng of the door lock. The emergency door opening has been described as follows:
WARNING ! BEFORE THE EMERGENCY DOOR OPENING TURN OFF THE MACHINE MAIN SWITCH! DO NOT OPEN THE DOOR IF WATER IN THE DRUM! IF THE WASHING BATH IS TOO HOT DO NOT OPEN THE DOOR. RISK OF BURN AND SCALD INJURIES! DO NOT OPEN THE DOOR IF THE DRUM HAS NOT BEEN COMPLETELY STOPPED!
Use a tool e.g. screwdriv er (1), a piece of wire etc. which is not a part of deliver y with maximum diameter ∅ 5,5 mm / 0,21“. For machine 22kg / 50lbs insert the tool into the hole in the lock cover (4) and push
moderatly. F or mac hine 33/40/55kg / 80/100/125l bs i nsert the t ool through the finger protection hole into the lock cover, fi g.6. 1., pos. 5 and push moderately. By this the l atc h m ec hanism (2) is lifted up and the lock is unblocked. T he loc k stays unbloc k ed even after the tool removal and you can open the door if the drum is not rotating or if the ma ch ine does not contain a (ho t) washing bath.
!
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34 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
Front view: machine 22 k g / 50 lbs Top view: machines 33/ 40/55 kg - 80/100/125 lbs
Fig.6.1
6.2. TOO LONG FILLING TIME
Low water pressure:
-more machines have been filling up in the same time. The inlet valve filter clogged:
WARNING !
STOP THE HOT WATER INLET TO THE MACHINE AND WAIT FOR COMPONENTS TO COOL DOWN!
shut the main water inl et, take off the inlet valve filter s, cl ean and put them back.
A damaged hose:
-replace the hose or it s gasket.
Defecti ve in let va lve:
-change the valv e.
Water escaping:
-check the inlet pipeline, hoses, valves, filters, tapes, clamps, their connect ions and eliminate possible leakage.
6.3. TOO LONG HEATING TIME
Electric al heating elements clogged or def ectiv e:
- exchange heating elem ents for new ones.
Insufficient steam supply:
- to many steam-heat ed machines connected.
- leakage of the steam system.
- too high level of condensation in the steam system.
Clogged steam filter or hot (c old) water filter:
WARNING !
STOP THE HOT WATER INLET TO THE MACHINE AND WAIT FOR COMPONENTS TO COOL DOWN!
-dismantle the sieve (fig.5.9, pos.2) from the filter body (1), clean the sieve and put it back with the gasket (3).
Defectiv e steam or hot water valve:
-exchange the v alv e
!
!
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504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 35
6.4. TOO LONG DRAINAGE TIME
Clogged drainage:
-clean the outl et.
Defected drai nage v alv e:
-clean the drainage v alve or exchange it.
Too small waste sump dimensions:
-check the waste sump diameters and enlarge it accordingly.
6.5. PROGRAMMER PROBLEMS
See the chapter „Troubleshooting“ in the programmi ng m anual ac c or ding to your machine type: „Programmi ng manual - Elec tronic programmer“ „Programmi ng manual - Card pr ogr ammer'
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36 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
7. LIST OF RECOMMENDED SPARE PARTS
Find more detail ed information in the spare parts catalogue for individual machi nes at your dealer. PRI 340 055 051 Drain valve 3“
101 344 2- way i nlet valve 3/4“ 101 345 3-way inlet valv e 3/4“
FOR MACHINES 22 kg / 50 lbs CAPACITY
PRI 340 200 056 1-way valve 3/4“ 0,3-10bar PRI 610 034 077 Microswitch U83161.1 PRI 610 011 077 Microswitch 83161.3 PRI 401 020 021 F use 1,6 A 345 805 363 032 Fuse 2, 5 A 345 805 163 032 Fuse 1A PRI 610 012 077 Coil H24-F-HS221311 205 VDC 100% ED 223 107 001 214 Door seal PRI 607 000 085 V- belt XPZ 1320 2-motor version PRI 607 000 070 V-belt SPZ 2187- LW 2-motor version-50Hz 272 111 002 137 V-belt SPZ 2187- LW 2-motor version-60Hz 100 035 V-belt XPZ 2160 1-motor version PRI 345 000 046 Cont ac tor LC1D 0901 1-motor version PRI 345 000 047 Cont ac tor LC1D 1201 M7 2-motor v er si on
FOR MACHINE 33 kg / 80 lbs CAPACITY
PRI 340 030 056 1-way i nlet valve 220V 50Hz / 230V 60Hz F02 117 002 114 Microswitch 83. 161.3 modification 1 F02 117 002 224 Microswitch 83. 161.3 modification 2 PRI 401 020 021 F use 1,6 A 345 805 363 032 Fuse 2, 5 A 345 805 163 032 Fuse 1A F02 117 001 814 Coil-modification F02 107 003 214 Door seal PRI 607 000 660 V-belt XPZ 987 Lp 2-motor version PRI 607 000 065 V- belt XPZ 2280 Lp PRI 345 006 011 Cont ac tor LC1D1801 M7 1-motor version-200V PRI 345 000 047 Cont ac tor LC1D1201 M7 2-motor version + 1 motor version- 400V 347 000 001 810 Contac tor LC1D1810 M7 2-motor version
FOR MACHINE 40 / 55 kg – 100 / 125 lbs CAPACITY
F02 117 002 114 Microswitch 83. 161.3 modification 1 F02 117 002 224 Microswitch 83. 161.3 modification 2 F02 117 001 814 Coil - modification F02 107 003 214 Door seal 272 111 001 000 V- belt XPZ 1000 Lp 2-motor version PRI 607 000 095 V- belt XPA 2650 Lp 2-motor versi on PRI 607 000 096 V- belt XPZ 1000 Lp 2-motor version 503 526 V-belt SPA 2582 1-motor version PRI 345 002 019 Cont ac tor LC1-D3201 M7 1-motor version – 230V PRI 345 000 047 Cont ac tor LC1-D1201 M7 2-motor version PRI 345 006 011 Cont ac tor LC1-D1810 M7 2-motor version + 1 motor version – 400V 347 000 001 810 Contac tor LC1-D1810 M7 2-motor version PRI 401 020 021 F use 1,6 A 345 805 363 032 Fuse 2, 5 A 345 805 163 032 Fuse 1A
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504 766 PUBLICATION DATE 03/02 INSTALLATION AND MAINTENANCE MANUAL 37
FOR MACHINES WITH ELECTRIC HEATING
PRI 342 000 032 Heat ing element 6000W 220V PRI 342 000 031 Heat ing element 4000W 220V PRI 345 001 019 Cont ac tor LC1 D4011 M7 PRI 345 006 011 Cont ac tor LC1 D1801 M7 PRI 345 002 019 Cont ac tor LC1 D3201 M7
FOR MACHINES WITH ELECTRONIC PROGRAMMER, M CB EC, MCB FC
PRI 401 020 021 F use 1,6 A 345 805 363 032 Fuse 2, 5 A 345 805 163 032 Fuse 1A 100 521 Grey keyboard MCB FC 100 629 Black keyboard MCB FC PRI 340 015 019 T hermostat sensor 22 kg / 50 lbs 100 052 Black keyboard MCB EC PRI 348 000 123 G r ey k ey boar d M CB EC 503 839 Thermostat sensor 33 / 55 kg / 80 / 125 lbs
FOR MACHINES WITH CARD PROGRAMMER
PRI 401 020 021 F use 1,6 A 345 805 363 032 Fuse 2, 5 A 345 805 163 032 Fuse 1A PRI 340 019 019 T hermostat sensor 22 kg / 50 lbs 503 839 Thermostat sensor 33 / 40 / 55 k g / 80 / 100 / 125 lbs PRI 340 000 074 Level switch
MACHINES WITH STEAM HEATING
514 162 Steam valve ¾“ with coil 514 166 Steam valve ¾“, without c oil, valid for export USA 514 167 Coil, valid for export USA
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38 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03/02 504 766
8. PUTTING THE MACHINE OUT OF SERVICE
If the machine is out of service, possibly replaced, follow the instructions.
8.1. DISCONNECTING THE MACHINE
1. Switch off t he exter nal electric power inlet t o the mac hine.
2. Turn off the mai n switch on t he m ac hine r ear .
3. Shut the external water or steam inlet to the machine.
4. Make sure that the externa l electric power steam inlets are shut off. Disconnect all electric, water or s tea m inlets.
5. Insulate t he ex ternal electric power inlet conduc tors.
6. Equip the machine with a sign „Out of service“.
7. Unscrew nuts (bolts) fixing the machine to t he floor.
8. During tr ansport ation follow the instruct ions stated in chapters „2. Warnings and symbols“, paragraphs „Transportation and storage“ and chapter „4.1. Handling, transportation and storage“.
In case the machine will nev er be used again, dismantle carefully the door with the hinge (chapter 5.12. ) .
BE CAREFUL, FALLING DOOR AND GLASS CAN CAUSE INJURIES!
8.2. MACHINE LIQUIDATION
For the machine liquidation after finishing its usage period, respect the followi ng instructions :
8.2.1. POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY
Machine liquidation is executed by the competent company which respects material sorting and conditions for the waste liquidation.
8.2.2. POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL
It is necessary to divide material into the following gr oups :
1. Plates of printed circuits incl. LCD...........................................................waste group 160215
2. Electrolytic capacitors..............................................................................waste group 160215
3. Cabling...................................................................................................waste group 160216
4. Other electrical components; motor, f r equenc y c onv er ter,
contactors, heat ing elements...................................................................waste group 160216
5. Plastics...................................................................................................waste group 191204
6. Rubber....................................................................................................waste group 191204
7. Metal.......................................................................................................waste group 160117
8. Hubs with beari ngs..................................................................................waste group 170410
Offer the sorted waste to t he c om pany whic h is competent for further treatm ent.
REMARKS:
Page 40
IMPORTANT !
MACHINE TYPE: PROGRAMMER:
-ELECTRONIC TIMER MCB EC
-ELECTRONIC TIMER MCB FC
-ELECTRONIC TIMER MCG FC
-CARD PROGRAMMER K24
INSTALLATION DATE: INSTALLATION
CARRIED OUT BY: SERIAL NUMBER:
ELECTRICAL DETAILS:
.............VOLT...............PHASE............HZ
NOTE:
ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY, OR SPARE PARTS, MUST INCLUDE THE ABOVE IDENTIFICATION. MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE.
DEALER:
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