Primus FS16, 40, FS55, FS23, FS33 Service Instruction

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SSSService

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Code/RefNr.:

Date: 18 Sep 2008

Subject:

WARNING:

• Carry out the handling according to the following manufacturers

instructions.

• Always respect warnings from the relevant manuals of the machine.

• Make sure all electric power or other energy sources are disconnected

and closed before any servicing. Always switch off the main switch.

• Wait 10 minutes after electrical power is disconnected to eliminate power

on the inverter terminals.

• Installation, maintenance and service must be executed by skilled service

personnel only or by a service organisation with appropriate authorization
from the manufacturer.

• For service, use only original replacement parts.

• Re-install all machine parts in the original way.

• The qualified agency performing this work assumes all responsibility for

this kit installation. Other service activities than described below, disable
all manufacturers responsibility.

• Make sure children are not around during work in progress.

525927 / 525928

Install an AC-reactor on FS16/23/33/40/55, RS27/35

Suitable for all versions except FS40/55 3x200-240V

Primus Belgium

Driemasten 126

B-8560 Gullegem

Phone: [phone]
Fax: [phone]

E-mail: [e-mail]

Web: www.primuslaundry.com

Belgium

Primus Central Europe

Czech Republic

Phone:[phone]
Fax: [phone]

E-mail: [e-mail]

Web: www.primuslaundry.com

Mistecká 1116
742 58, Příbor

Primus France

Rue Jacques Monod z.i. Est

F-69120 Vaulx-en-Velin

Phone:[phone]
Fax: [phone]

E-mail: [e-mail]

Web: www.primuslaundry.com

France

Air filter

Air fan

Air filter

Air fan

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Washer Dryer Ironer

PW5
P6, P7
C6, 8
RS6, 7, 10
RS13, (16), 18, 22, 27, 35
FS6, 7, 10
FS16, 22
FS33, 40, 55
FS120
MB16, 26, 33
MB44, 66
MB90, 140, 180

Washer Dryer Ironer

General
Chasis
Shock absorbers
Cabinet
Controler
Coin unit
Electric components & sensors
Heating unit
Inlet
Soap hopper
Motor & pulley & belts

Bearing house & seals
Drum
Door
Drain

Applicable machine models

DAM5 / DAMC5
DA9 / DAM(S)(T)9
T9
T11, 13, 16
T1313
T24, 35
DA11, 13, 15
DA1313
D25, 35
D55, 77

Pony
I18, 25, 30
I35, 50
IF50 / IR50
IFF
Crossfolder
Stacker

Applicable type of spare parts

General
Chasis
Cabinet
Controler
Coin unit
Electric components & sensors
Heating unit
Motor & pulley & belts
Bearing house & seals
Drum
Door

Exhaust

General
Chasis
Cabinet
Controler
Coin unit
Electric components & sensors
Heating unit
Inlet
Motor & pulley & chains
Bearing house
Ironer belts

Exhaust
Delivery system
Folding system

525928 Instruction AC-reactor FS16-55 RS27-35 P2/15

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1) Subject:

Install an AC-reactor on FS16/23/33/40/55, RS27/35.

This kit is suitable for all versions except FS40/55 3x200-240V :

- suitable for FS16/23/33, RS27/35 for all supply voltages (1x208-240V / 3x208-240V / 3x380­415V+N / 3x380-480V without N)

- suitable for FS40/55 for 3x380-480(+N), but NOT for 3x200-240V.

This will improve machine reliability on poor power supply systems with spikes and dips.

2) Needed tools:

2 Wrenches M13

- For 1-ph inverter : Wires 2,5mm², length 50cm (4Pc, preferably blue and black)

- For 3-ph inverter (FS16-23 / FS33 400V / RS27-35) : Wires 2,5mm², length
50cm (6Pc, preferably black)

- For 3-ph inverter (FS33 200V / FS40 / FS55) : Wires 4mm², length 50cm (6Pc,
preferably black)

Drill Ø10mm (for metal)
Wire cutting and wire stripping pliers

3) Part numbers:

Nr. part number description Quantity

525927 (H616) SERVICE KIT COMPLETE

1 525928 (H956) This service instruction 1
2 525921 (H323) FR-BAL-B-7,5k Power factor reactor 1
3 311902100008 Washer M8 4
4 PRI202000090 Screw M8x16 4
5 310934000008 Nut M8 4

525928 Instruction AC-reactor FS16-55 RS27-35 P3/15

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4) Instructions:

4.a) Instruction for FS16:

Place the AC-reactor on a suitable place in the
machine.

1-ph inverter (standard version):

Mount the AC-reactor in the contactor box. Move
the wirings where necessary.

3-ph inverter (3x380-480V without N only):

Since there is used a transformer for the control
circuit, it is not possible to mount the AC-reactor
in the contactor box.

Therefor mount the AC-reactor on the rear­bridge, beside the water valves.

Drill 4 holes (diam. 10mm) and fix the AC­reactor with the included bolts and nuts.

Make sure that no burs from the drilling can
enter the frequency inverter or other
components.

525928 Instruction AC-reactor FS16-55 RS27-35 P4/15

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Make the electrical connection according the scheme and instructions below :

525928 Instruction AC-reactor FS16-55 RS27-35 P5/15

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1-ph inverter (standard version):

Disconnect the 2 thick wires (normally black and
blue) from the inverter contactor (CFI) that come
from the mainswitch.
Put the small wires back on the contactor
terminals.

3-ph inverter (3x380-480V without N only):

Disconnect the 3 wires (normally black) from the
inverter contactor (CFI) that come from the
mainswitch.

1-ph inverter :

Connect these wires to terminals U1 and V1 of
the AC-reactor.

3-ph inverter :

Connect these wires to terminals U1, V1 and W1
of the AC-reactor.

1-ph inverter :

Connect terminals U2 and V2 to the inverter
contactor by new wires, to the same terminals
where you have disconnected the 2 other wires.

Terminals W1 and W2 of the AC-reactor will not
be used if the inverter is 1-phase.

3-ph inverter :

Connect terminals U2,V2,W2 to the inverter
contactor by new wires, to the same terminals
where you have disconnected the 3 other wires

Make sure to attach and connect all wirings so
that they can not be damaged.

525928 Instruction AC-reactor FS16-55 RS27-35 P6/15

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4.b) Instruction for FS23:

Place the AC-reactor on top of the box of the
frequency inverter.

Drill 4 holes (diam. 10mm) and fix the AC­reactor with the included bolts and nuts.

Make sure that no burs from the drilling can
enter the frequency inverter or other
components.

525928 Instruction AC-reactor FS16-55 RS27-35 P7/15

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Make the electrical connection according the scheme and instructions below :

525928 Instruction AC-reactor FS16-55 RS27-35 P8/15

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1-ph inverter (standard version):

Disconnect the 2 wires (normally black and blue)
from the inverter contactor (CFI) that come from
the mainswitch.

3-ph inverter (3x380-480V without N only):

Disconnect the 3 wires (normally black) from the
inverter contactor (CFI) that come from the
mainswitch.

1-ph inverter :

Connect these wires to terminals U1 and V1 of
the AC-reactor.

3-ph inverter :

Connect these wires to terminals U1, V1 and W1
of the AC-reactor.

1-ph inverter :

Connect terminals U2 and V2 to the inverter
contactor by new wires, to the same terminals
where you have disconnected the 2 other wires.

Terminals W1 and W2 of the AC-reactor will not
be used if the inverter is 1-phase.

3-ph inverter :

Connect terminals U2,V2,W2 to the inverter
contactor by new wires, to the same terminals
where you have disconnected the 3 other wires

Make sure to attach and connect all wirings so
that they can not be damaged.

525928 Instruction AC-reactor FS16-55 RS27-35 P9/15

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4c) Instruction for FS33/40/55:

Place the AC-reactor on a suitable place in the
electrical box at the back of the machine.

Drill 4 holes (diam. 10mm) and fix the AC­reactor with the included bolts and nuts.

Make sure that no burs from the drilling can
enter the frequency inverter or other
components.

525928 Instruction AC-reactor FS16-55 RS27-35 P10/15

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Make the electrical connection according the scheme and instructions below :

525928 Instruction AC-reactor FS16-55 RS27-35 P11/15

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Disconnect the 3 wires (normally black) from the
input side of the inverter contactor (CFI).

Connect these 3 wires to terminals U1, V1 and
W1 of the AC-reactor. You migth have to replace
the original wires by longer ones.

Connect terminals U2,V2,W2 to the inverter
contactor (input side) by new wires, to the same
terminals where you have disconnected the 3
other wires

Make sure to attach and connect all wirings so
that they can not be damaged by vibrations.

525928 Instruction AC-reactor FS16-55 RS27-35 P12/15

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4.d) Instruction for RS27/35:

Place the AC-reactor on a suitable place in the
machine.
The most easy is to mount it in the corner of the
back panel, but it has the small disadvantage
that you always need to disconnect the wires if
you want to open the back panel.

Drill 4 holes (diam. 10mm) and fix the AC­reactor with the included bolts and nuts.

Make sure that no burs from the drilling can
enter the frequency inverter or other
components.

525928 Instruction AC-reactor FS16-55 RS27-35 P13/15

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Make the electrical connection according the scheme and instructions below :

525928 Instruction AC-reactor FS16-55 RS27-35 P14/15

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1-ph inverter (standard version):

Disconnect the 2 wires (normally blue and black)
from the mainswitch that go to the filter.

3-ph inverter (3x380-480V without N only):

Disconnect the 3 wires (normally black) from the
inverter contactor (CFI) that come from the
mainswitch.

1-ph inverter :

Connect these wires to terminals U2 and V2 of
the AC-reactor.

3-ph inverter :

Connect these wires to terminals U1, V1 and W1
of the AC-reactor.

1-ph inverter :

Connect terminals U1 and V1 of the AC-reactor
to the mainswitch by new wires, to the same
terminals where you have disconnected the 2
other wires.

Terminals W1 and W2 of the AC-reactor will not
be used if the inverter is 1-phase.

3-ph inverter :

Connect terminals U2,V2,W2 to the inverter
contactor by new wires, to the same terminals
where you have disconnected the 3 other wires

Make sure to attach and connect all wirings so
that they can not be damaged.

5) Remarks:

If you have a machine with a transformer for the control circuit, this transformer fulfills the same protection
function as the AC-reactor. It means that the AC-reactor is only necessary in the circuit of the inverter, it is not
necessary to put the AC-reactor also in the circuit of the control circuit (but it is allowed).

In case you have further technical questions, do not hesitate to take contact with the after sales department of
PRIMUS (references at the front page of this document).

525928 Instruction AC-reactor FS16-55 RS27-35 P15/15