PrimeSource GR150, GR250 Operator's Manual And Parts List

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OPERATOR’S MANUAL
AND PARTS LIST
MODEL GR150 JOIST HANGER NAILER MODEL GR250 JOIST HANGER NAILER
Distributed By
www.grip-rite.com
Tough as nails
TABLE OF CONTENTS
TABLE OF CONTENTS -------------------------------- 2
SPECIFICATIONS --------------------------------------- 3
SAFETY ---------------------------------------------------- 4
TOOL PARTS --------------------------------------------- 8
PARTS DESCRIPTION--------------------------------- 9
LOADING FASTENERS ----------------------------- 10
OPERATION---------------------------------------------- 11
GR150 PARTS SCHEMATIC ----------------------- 12
GR150 PARTS LIST ---------------------------------- 13
GR250 PARTS SCHEMATIC ----------------------- 14
GR250 PARTS LIST ---------------------------------- 15
MAINTENANCE ---------------------------------------- 16
TROUBLESHOOTING ------------------------------- 17
WARRANTY --------------------------------------------- 18
SPECIFICATIONS
SPECIFICATIONS
MODEL GR150 GR250
FASTENER LENGTH 1 1/2” 1 1/2” - 2 1/2”
FASTENER DIA. .131 - .148” .131 - .162”
COLLATION ANGLE 33° 33°
COLLATION TYPE Paper/Plastic Paper/Plastic
MAGAZINE CAPACITY 30 Nails 30 Nails
MAX AIR PRESSURE 120 psi 120 psi
MIN AIR PRESSURE 100 psi 100 psi
TOOL WEIGHT 4.4 lbs. 4.8 lbs.
TOOL LENGTH 9.5” 11”
TOOL HEIGHT 12.25” 11.75”
TOOL WIDTH 3.75” 3.75”
TRIGGER TYPE AUTO AUTO
AIR CONNECTION QUICK CONNECT
LUBRICATION 10W Air Tool Oil (Provided)
IMPORTANT SAFETY INFORMATION
You must read this entire manual and familiarize yourself with all safety, operating, and service instructions before loading, handling, or using your tool. When used correctly, pneumatic fastening tools provide a lightweight, powerful, and safe means of fastening. Used improperly, these tools can cause serious injury to you and those around you.
For best results, use only Grip-Rite™ collated fasteners.
FASTENER SELECTION CHART
SIZE BOX BRIGHT GALVANIZED FITS FITS
QTY. SKU SKU GR150 GR250
1-1/2 x .131” (38 x 3.4 mm) 4M GRJSN131 N/A X X
1-1/2 x .148” (38 x 3.8 mm) 4M GRJSN112 GRJSN112HG X X
2-1/2 x .148” (64 x 3.8 mm) 4M GRJSN212 GRJSN212HG X
2-1/2 x .162” (64 x 4.2 mm) 4M GRJSN162 GRJSN162HG X
SAFETY
SAFETY
SAFETY INSTRUCTIONSSAFETY LABELS
This pneumatic fastening tool includes a warning label to help remind you of important safety information when operating the tool. The safety label must be legible at all times, and must be replaced if it becomes worn or damaged.
SAFETY SYMBOLS
The safety symbols on the safety label provide a visual reminder of basic safety rules, and the personal injury hazard that may arise if all safety and operating instructions are not followed. Make sure you understand the meaning of each of these symbols, and protect yourself and others by obeying all safety and operating instructions.
SYMBOL
DESCRIPTION
READ THE MANUAL - The manual contains
important safety and operating instructions that must be followed. All tool users must read the manual before using the tool.
WEAR SAFETY GLASSES - Tool operator and bystanders must wear safety glasses with side shield that meet ANSI Z87.1 requirements.
RISK OF PERSONAL INJURY - Failure to follow all safety and operating instructions, or misuse of the tool, can result in serious injury to tool operator and bystanders.
WEAR SAFETY GLASSES
Always wear safety glasses with side shields that meet ANSI Z87.1 requirements when operating the tool. Make sure all others in work area wear safety glasses.
WEAR HEARING PROTECTION
Wear hearing protection to protect your hearing from noise. Prolonged exposure to loud noise can result in hearing loss.
NEVER OPERATE THE TOOL WITH OXYGEN OR OTHER BOTTLED GASES
Oxygen and other reactive or high-pressure bottled gases can cause the tool to explode. Use clean, dry regulated compressed air from a properly operating air compressor.
DO NOT EXCEED MAXIMUM RECOMMENDED OPERATING AIR PRESSURE OF 120 PSI /8.4 Bar.
Exceeding the maximum recommended air pressure can cause the tool housing to burst, or cause premature failure of components.
NEVER CONNECT THE TOOL TO AN AIR SUPPLY THAT HAS THE POTENTIAL TO EXCEED 180 PSI/12.4 Bar.
Using a regulated air supply with a line or tank pressure greater than 180 psi can cause the tool to burst if the air line regulator fails suddenly.
USE AN AIR HOSE RATED FOR 180 PSI/12.4 Bar OR GREATER
Always use air hose rated to handle 180 psi or the maximum potential pressure of the air supply.
ONLY USE A RELIEVING-TYPE AIR COUPLING IN THE TOOL AIR INLET OPENING.
Use of a non-relieving air coupling on the tool can trap air inside the tool housing, and allow the tool to drive a fastener even after the air hose has been disconnected.
120 psi
6.9 bar
100 psi
8.4 bar
SAFETY
SAFETY
KEEP HANDS AND BODY PARTS AWAY FROM AREA BEING FASTENED.
Fasteners can deflect and turn as they are being driven into the workpiece, and penetrate fingers, hands, and other body parts that may be in the fastening area.
DO NOT OVERREACH OR WORK WHILE ON UNSTABLE FOOTING
If you lose your balance while fastening, you could drive a fastener into yourself or a bystander.
DO NOT USE TOOL IF TOOL MALFUNCTIONS OR BEGINS LEAKING AIR.
Operating a malfunctioning tool can result in an injury to yourself or others.
DISCONNECT THE TOOL FROM THE AIR SUPPLY TO RE­LOAD, CLEAR JAMS, OR PERFORM MAINTENANCE.
Never attempt to reload a tool, clear a jam, or perform maintenance without first disconnecting the air supply.
NEVER LEAVE A LOADED, PRESSURIZED TOOL UNATTENDED
A loaded, pressurized tool could be picked up or handled by someone who is unfamiliar with the tool or that has not read the tool manual.
KEEP TOOLS OUT OF THE REACH OF CHILDREN
Place the tool back in the tool box after use, and store the tool out of reach.
DO NOT MODIFY TOOL
Modifications can cause a tool to be unsafe and can cause the tool to operate improperly.
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
DO NOT ATTEMPT TO OPERATE THE TOOL IF THE TOOL’S OPERATING CONTROLS HAVE BEEN MODIFIED OR ARE NOT WORKING PROPERLY.
Attempting to use a tool with modified or malfunctioning trigger or workpiece contact can result in a fastener being driven unintentionally.
USE CORRECT FASTENERS
Only use the correct fastener for the tool. Using fasteners with incorrect specifications can jam the tool or cause serious injuries.
USE THE CORRECT FASTENERS FOR THE APPLICATION.
Using the wrong fasteners can cause the workpiece to split and allow the fastener to fly free.
KEEP TOOL POINTED IN A SAFE DIRECTION WHEN IN USE
Never point the tool at yourself or anyone else when in use.
DO NOT DEPRESS TOOL NOSE WHEN LOADING FASTENERS
Depressing the tool nose during loading can result in tool actuation and an unintentional fastener drive
AVOID DRIVING FASTENERS INTO KNOTS, ON TOP OF OTHER FASTENERS, AT WORKPIECE EDGES, OR INTO BRITTLE MATERIALS.
Driving fasteners into extremely hard materials, or driving into workpiece edges, can cause fasteners to deflect away from the workpiece. Flying fasteners can cause serious injuries.
DESCRIPTION
PART DESCRIPTIONS
1. Cylinder Cap - Covers valve and piston assembly.
2. Belt Hook - Convenient belt hook keeps tool within easy reach when
both hands are needed for placement and positioning of joist hang­ers.
3. Handle - Cushioned handgrip provides comfortable operation.
4. Safety Warning Label - Provides important safety reminders that
must be followed whenever handling, operating, or servicing the tool.
5. Air Coupling - Quick-disconnect male coupling allows quick
connection to air hose. Dust cap keeps dirt out when tool is not in use.
6. Rear Load Nail Magazine - Holds fasteners securely and protects
nail strips from damage. Dual loading slots on GR250 allow use of 1 1/2” or 2 1/2” nails
7. Spring-loaded Pusher - Provides positive fastener feeding in all
tool positions.
8. Nose - Narrow profile design permits visual nail positioning for
accurate placement.
9. Automatic Actuation - Tool actuates when nail in driving position is
pressed against work surface, stops when pressure is released.
10. 2-Position Nail Length Adjustment - (Model GR250 Only) -
Permits efficient driving of both 1 1/2” and 2 1/2” nails.
11. Tool Housing - Contains nail driver components.
Metric Hex Wrenches - Included with tool to allow tightening of
metric screws. Keep tools in tool case for periodic tightening of screws.
Air Tool Oil - Lightweight oil formulated for use in air tools provides proper lubrication to o-rings and internal parts.
Safety Goggles - Provide required eye protection
DESCRIPTION
GR150
GR250
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OPERATIONOPERATION
LOADING FASTENERS
LOADING INSTRUCTIONS
The model GR150 and GR250 tools are automatically actuated when the nail in driving position is pressed against the work surface. Tools continue to deliver multiple hammer blows until the nail is fully driven or tool is lifted off work surface. Never press tool nose down unless it has been properly positioned to drive a nail into a safe work surface.
DANGER
OPERATION
1. Connect tool to air supply using quick-connect coupling.
2. Hold the tool securely using the handgrip. Do not depress tool nose until tool is in driving position and you are ready to drive a fastener.
3. Position the nose of the tool on the workpiece, placing the nail in driving position at the desired fastener driving location. If nail is being driven to secure a joist hanger or other metal connector, make sure nail is centered in punched hole in joist hangers.
4. Press the tool nose down firmly against the work surface, and continue pushing until the nail is fully driven. Do not lift the tool from the work surface during nail driving, or another nail may be fed into the tool nose.
5. After the nail is fully driven, lift the tool off of the work surface, and place the tool in position for the next nail to be driven.
6. Repeat steps 2 through 4 until all desired nails have been driven.
7. Reload tool as needed, using Grip-Rite™ nails for best results.
8. Increase air pressure to drive into harder materials. Reduce air pressure to drive into softer materials. For longest tool and part life, always use the lowest air pressure necessary to drive fasteners.
9. Disconnect tool from air supply when nailing is completed.
1a. Model GR250 Only:
Set nose position for driving desired nail length:
Depress and hold nose. Push spring-loaded adjustment pin button (A) in, and slide pin into correct position for nail length being used. Release button, and allow nose to extend.
Insert strip of 1 1/2” long nails using lower slot (B), or 2 1/2” nails using upper slot (C), and allow nails (D) to slide toward tool nose.
1b. Model GR150: Insert nail strip
(D) into rear of magazine, and allow nails to slide toward tool nose.
2. Depress pusher lever, and pull pusher (E) back to rear of nail strip. Release lever, and slide pusher forward against nails.
3. Tool is now loaded and ready to be connected to an air supply for operation.
A
C
B
D
E
E
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GR150 PARTS LISTGR150 PARTS SCHEMATIC
ITEM P/N DESCRIPTION
1 GRBN17 BOLT 2 GRBN18 HANGER 3 GRBN19 C AP 4 GRBN270 GASKET 5 GRBN271 O-RING 6 GRBN20 COLLAR 7 GRBN272 RING 8 GRBN21 SPACER
9 GRBN273 O-RING 10 GRBN22 SEAL 11 GRBN23 CYLINDER 12 GRBN275 O-RING 13 GRBN276 O-RING 14 GRBN24 DRIVER 15 GRBN25 BUMPER 16 GRBN277 O-RING 17 GRBN26 BODY 18 GRBN278 O-RING 19 GRBN27 END CAP 20 GRBN279 DUST COVER 21 GRBN28 AIR PLUG 22 GRBN29 SPRING 23 GRBN30 GUIDE 24 GRBN5 BOLT
ITEM P/N DESCRIPTION
25 GRBN267 BOLT 26 GRBN31 BOLT 27 GRBN268 MAGNET 28 GRBN269 NOSE PIECE 29 GRBN33 WASHER 30 GRBN34 BOLT 31 GRBN50 SHAFT 32 GRBN7 LOCK NUT 33 GRBN51 BRACKET 34 GRBN35 BOLT 35 GRBN36 MAGAZINE 36 GRBN37 PUSHER 37 GRBN38 SPRING 38 GRBN39 DRUM 39 GRBN40 SPRING 40 GRBN41 END COVER 41 GRBN42 ROLL PIN 42 GRBN43 NAIL STOP 43 GRBN44 BOLT 44 GRBN45 CHANNEL 45 GRBN46 COVER 46 GRBN52 BOLT 47 GRBN47 LOCK NUT 48 GRBN48 DRIVER GUIDE
A GRDAK700 Driver Maintenance Kit B GRRBK700 O-Ring Maintenance Kit C GRT150250MAN Operator’s Manual D GRT150250CASE Tool Case
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GR250 PARTS LISTGR250 PARTS SCHEMATIC
ITEM P/N DESCRIPTION
1 GRBN17 BOLT 2 GRBN18 HANGER 3 GRBN19 C AP 4 GRBN270 GASKET 5 GRBN271 O-RING 6 GRBN20 COLLAR 7 GRBN272 O-RING 8 GRBN21 CYLINDER SPACER
9 GRBN273 O-RING 10 GRBN274 SEAL 11 GRBN23 CYLINDER 12 GRBN275 O-RING 13 GRBN276 O-RING 14 GRBN53 DRIVER UNIT 15 GRBN25 BUMPER 16 GRBN277 O-RING 17 GRBN26 GUN BODY UNIT 18 GRBN278 O-RING 19 GRBN27 END CAP 20 GRBN279 DUST COVER 21 GRBN28 AIR PLUG 22 GRBN48 DRIVER GUIDE 23 GRBN54 SPRING 24 GRBN55 GUIDE BOX 25 GRBN56 LATCH SPRING BUSHING 26 GRBN57 PIN 27 GRBN58 HEX SOC. HD. BOLT
ITEM P/N DESCRIPTION
28 GRBN59 SHAFT 29 GRBN60 FLAT WASHER 30 GRBN61 POSITIONING SPRING 31 GRBN62 NOSE PIECE 32 GRBN32 MAGNET 33 GRBN63 HEX. SOC. HD. BOLT 34 GRBN64 FLAT WASHER 35 GRBN4 E-RING 36 GRBN65 BRACKET 37 GRBN66 MAGAZINE A 38 GRBN7 LOCK NUT 39 GRBN67 BRACKET 40 GRBN35 HALF ROUND HD. HEX. BOLT 41 GRBN3 LOCK NUT 42 GRBN68 STOP NAIL PLATE 43 GRBN69 SPRING PIN 44 GRBN34 HALF ROUND HD. HEX. BOLT 45 GRBN70 PROT ECTING H OOD COVE R 46 GRBN71 STEEL CHANNEL 47 GRBN72 STEEL CHANNEL 48 GRBN73 STEEL CHANNEL 49 GRBN74 PROT ECTING H OOD COVE R 50 GRBN75 PUSHER 51 GRBN76 SPRING 52 GRBN2 FIXED PIN 53 GRBN77 SPRING 54 GRBN1 URETHANE RETAINER
A GRDAK800 Driver Maintennce Kit B GRRBK800 O-Ring Maintenance Kit C GRT150250MAN Operator’s Manual D GRT150250CASE Tool Case
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TROUBLESHOOTINGMAINTENANCE
MAINTENANCE
Your tool will last longer and perform better if periodic maintenance is performed. Please use the information below to keep your tool operating in top condition.
Lubrication
Disconnect tool from the air supply and remove all fasteners. Apply three drops of air tool oil (provided) in the air inlet before each use, and after every 1000 fasteners driven. If the tool will be used outside in the winter, use a winter grade air tool oil to help keep frost from forming inside the tool. Do not use other types of lubricants on this tool, as other lubricants may contain chemicals harmful to o-rings and other tool components.
Cleaning
Disconnect tool from the air supply and remove all fasteners. Brush tool off using a parts cleaning brush or clean rag. Brush out dirt and debris from magazine and tool nose.
Daily Inspection
• Check for broken, damaged, or excessively worn parts, and repair or replace as needed.
• Check for air leaks at cap, and nose. Disconnect tool from air supply immediately if leaks are present, and see dealer for service.
• Make sure all screws are tightened securely.
Always disconnect tool from air supply before performing any service on tool. Correcting a problem while the tool is pressurized may result in injury from nail drive or tool operation.
DANGER
Your pneumatic fastening tool has been designed for long life and trouble­free operation. However, if operating problems arise, please use the troubleshooting information below to determine how to remedy the prob­lem.
FASTENER DRIVING PROBLEMS
Fasteners do not drive completely.
Increase air pressure. Do not exceed 120 psi. Add 2 - 3 drops of air tool oil to inlet.
Fastener or debris jammed in tool nose, preventing tool from operating.
Pull pusher back, and remove nails from magazine. Remove debris or fastener from nose. Check nose for obstructions, and clean as needed. Reload tool.
PROBLEM CORRECTIVE ACTION
Fasteners do not drive completely after air pressure is increased.
Driver blade worn or broken. See dealer for replacement.
Tool leaks air. Check for source of leak, and tighten fittings
and screws as required. Discontinue using tool if air leaks after tightening. Contact your dealer.
TOOL TROUBLESHOOTING
Always disconnect tool from air supply before performing any service on tool. Correcting a problem while the tool is pressurized may result in injury from nail drive or tool operation.
DANGER
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WARRANTYWARRANTY
PNEUMATIC TOOL/COMPRESSOR WARRANTY
Pneumatic nailers, staplers & compressors marketed under the
GRIP RITETM brand are warranted to be free from defects in work-
manship & materials (except rubber o-rings, bumpers, seals, driver blades, dipsticks, & air filters) for a period of one year from the date of original purchase.
This warranty will not apply when:
• The original receipt (or copy of the original receipt), showing the original purchase date, is not provided with tools/compressors sent in for warranty repair
• The tool/compressor has been misused, abused or improperly maintained
• Alterations have been made to the original tool/compressor
• Repairs have been attempted/made to the original tool/compressor by any entity other than a proprietary PRIMESOURCE® service/ warranty center or authorized service/warranty center
• Non- GRIP-RITE TOOLS
TM
/ GRIP-RITE COMPRESSORS
TM /
parts
have been used
• The tool has suffered any physical damage due to the use of non­PRIMESOURCE® approved fasteners*
• Repairs are required due to normal wear & tear
• The tool/compressor has been inadequately packaged leading to damage in-transit to the service/warranty center.
*Approved fasteners include the following brands GRIP-RITE
FAS’NERSTM, FAS’NERS UNLIMITED
TM
IN NO EVENT SHALL PRIMESOURCE® BE LIABLE FOR ANY INDIRECT, ACCIDENTAL OR CONSEQUENTIAL DAMAGE FROM THE SALE OR USE OF THESE PRODUCTS. THIS DISCLAIMER APPLIES BOTH DURING & AFTER THE TERM OF WARRANTY.
THIS IS OUR WARRANTY & IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (EXCEPT AS MAY BE OTHERWISE PROVIDED BY LAW).
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY, FROM STATE TO STATE.
PNEUMATIC TOOL/COMPRESSOR SERVICE INFORMATION
Should any mechanical problems develop during the life of your equipment the following options are available for service and parts:
• Call (800)676-7777 where you will be routed to the nearest
PRIMESOURCE® distribution center and directed to the nearest authorized service/warranty center.
• Logging on to our website at www.primesourcebp.com where
you will find a list of our authorized service centers.
• Contact the PRIMESOURCE® Factory Warranty Center directly
at Phone: (800)207-9259 or Fax: (800)207-9614
STEPS TO TAKE WHEN SHIPPING TOOLS
• Adequately package the product to avoid damage in-transit (in the case of pneumatic tools, the original blow mold plastic carrying case is considered adequate packaging).
• Provide the original/copy of receipt showing the original purchase date.
• Insure your shipment with the shipping company.
PRIMESOURCE® will not be responsible for any tool/compressor
that is lost or damaged by the shipper on route to the
PRIMESOURCE® service/warranty center.
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USE GENUINE GRIP-RITE®
FASTENERS FOR BEST
PERFORMANCE
www.grip-rite.com
GR150250MAN
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