primatech Q550 Operating Instructions Manual

PNEUMATIC FLOORING NAILER
Q550
OPERATING INSTRUCTIONS
WARNING
Read these instructions thoroughly before using this tool and keep it handy for reference.
Revision 03/10 Printed in Canada
PRIMATECH PNEUMATIC NAILER Q550
9. Never service or repair the tool, clear obstructions or make adjustments while the air supply hose is connected.
10. Only compressed air should be used to power this tool ; do not exceed 110 psi (7.6 bar).
11. Never use oxygen or any other compressed gas as a power source for this tool.
12. Always wear OSHA-required Z-87 safety glasses with side shields.
13. Always wear proper ear and feet protection while the air supply hose is connected.
14. Always remove cleats from the feeder channel before servicing tool.
DO NOT REMOVE OR ALTER SAFETY. NEVER DEPRESS
THE SAFETY CONTACT WITH YOUR HANDS WHEN TOOL IS CONNECTED TO AIR SUPPLY. EXTREME CAUTION IS ADVISED WHEN USING THIS TOOL.
CONNECTION & AIR SUPPLY SYSTEM
The Q550 is built around the Primpact valve engine, a breakthrough technology for pneumatic tools. Primpact main features are:
• short nose and compact valve design with an all­around striking surface
• high-speed action and few moving parts, for a powerful yet soft stroke and increased precision.
• reciprocal striking system that regulates the depth of penetration independently from the mallet impact
• finely threaded screw-in cartridge assembly
Additional information is available directly from the manufacturer:
1135 Jeremie-Fortin, Quebec, QC Canada, G1J 1R8
Phone: 1 (800) 363-1962 or 1 (418) 522-7744 Fax: 1 (418) 522-7466 email: support@primatech.ca web: www.primatech.ca/support
SAFETY MEASURES
These important guidelines should always be followed to work safely with the PRIMATECH pneumatic nailer model Q550:
To ensure maximum performance and efficiency, and also a minimum of care, the P RIMATECH pneumatic nailer requires clean, dry air. It is necessary to use a filter and a pressure regulator.
This tool needs a detachable male coupler with 3/8" NPT male treads. The use of a 3/8" (1 cm) diameter air supply hose is recommended. A smaller hose or a hose longer than 50' (15 m) could cause a pressure drop when the tool is activated repeatedly.
ALWAYS USE A FREE-FLOW CONNECTION FOR THE
COMPRESSED AIR SUPPLY TO PREVENT THAT THE TOOL
STAYS CHARGED AFTER DISCONNECTING THE AIR SUPPLY HOSE.
UNLOAD TOOL BEFORE CONNECTING AIR TO PREVENT
ACCIDENTAL DISCHARGE.
AFTER MOVING TOOL TO A DIFFERENT WORK AREA, OR
AFTER ANY MAINTENANCE TO THE TOOL, ALWAYS
ENSURE PROPER OPERATION BY ACTUATING TOOL
SEVERAL TIMES WITHOUT CLEATS OVER THE SUBFLOORING .
Dirt, dust, and other particles in the air supply can cause sluggish operation or premature wear of many components of the tool. Drain water from the compressor tank regularly. The compressor start-stop limits should be set to deliver an air pressure of at least 100 psi (7 bar) at all time. Consult the compressor manual or dealer for instructions on how to make this adjustment.
2. Always keep hands, feet or other body parts away from the nail ejection area.
3. Never aim the tool in any direction other than the working area.
4. Always carry or manipulate the tool by its handle while the air supply hose is connected.
5. Never hit the head cap of the actuator if the plastic base is not sitting perfectly on the working surface.
6. Never leave the tool laying down on its side while the air supply hose is connected; the tool should always be left on the floor, standing on its plastic base.
7. Do not alter or remove safety.
8. Always disconnect the air supply hose when the tool is not in use or when move to another work area.
At 80 psi (5.5 bar) and 100 hits per minute, the tool consumes approximately 3.8 cu.ft (110 ) of air per minute at 70°F (21°C). Higher air pressure will increase the consumption of compressed air.
The tool is designed to be operated with a compressed air pressure of 80 psi (5.5 bar). Occasionally, a higher pressure could be necessary, for example to use the tool with different species of harder wood. In these more difficult cases, the compressed air pressure can be increased up to 100 psi (7.0 bar). It is very important not to exceed this maximum pressure to prevent leaks, premature wear or damages to the tool.
Check the compressed air supply hose before connecting to ensure that they are free from dirt or particles that can alter the
performance of the tool. Pay special attention to any air leaks. Do not use a compressed air pressure higher than 110 psi (7.6 bar). Higher pressure can cause premature wear or damage to certain components. After assembly, check all the connections to prevent the leaks and to have maximum efficiency.
In some environments, ear protection might be required, as working condition may include exposure to high noise levels which lead to hearing damage.
TO PREVENT ACCIDENTAL DAMAGE TO THE FINISHED
SURFACE OF THE INSTALLED FLOOR, REST THE TOOL ONTO THE SUBFLOORING WHEN CONNECTING AIR,
LOADING TOOL WITH NAILS OR PERFORMING ANY MAINTENANCE TO THE TOOL.
LOADING THE TOOL
Insert a row of PRIMATECH's cleats inside the feeder channel and pull back on the plastic tab gently until it engages behind the cleats. To release, simply squeeze the tab with your thumb and index and allow the spring to recoil slowly. The clip must be released slowly to prevent damage. The Q550 uses standard L­type 18GA cleats available in lengths of 1¾" (45 mm), 1½" (38 mm) and 1¼" (32 mm). Make sure that the proper type of cleats is used. Primatech's 18GA cleats are packaged into green color-coded boxes. For MAXIMUM PERFORMANCE, always use PRIMATECH cleats.
USE ONLY THE TYPE OF CLEATS IDENTIFIED ON THE
FEEDER CHANNEL. THE USE OF ANY OTHER TYPE OF CLEATS WILL DAMAGE THE TOOL.
OPERATION
Unload tool and rest it onto the subflooring, Connect the hose and cycle tool once or twice without nails. After loading the tool with PRIMATECH cleats, the PNEUMATIC NAILER model Q550 is ready for use.
Wearing safety boots and safety hat is also highly recommended.
NOTE: All the personal protection equipments must meet national standards.
Be it raw, factory finished or engineered, hardwood is a natural material subject to various factors, such as humidity, subflooring, installation procedure, type of tools, fasteners, etc. Installer should always ensure optimal surface preparation, comply with all manufacturer's recommendations and conduct a pre-installation test prior beginning any installation.
BEFORE STARTING AN INSTALLATION, FASTEN DOWN
FEW BOARDS TO ASCERTAIN THAT YOU ARE USING
THE RIGHT FASTENER AND THAT THE TOOL IS PROPERLY ADJUSTED.
ADJUSTING FOR HARDWOOD THICKNESS
The Q550 pneumatic nailer is fitted with a fully adjustable plastic base Q-033, designed to prevent contact with the top edge of the flooring. Since there is no standard among manufacturers about the dimensions of the tongue, it is important to adjust the nailer to fit the flooring prior any installation. The Q550 also features a resting block Q-034 which prevent damage to the top edge of the flooring by positioning the tool against the tongue, preventing the gate/foot assembly from contacting the board.
Only use the 2.5 lbs (1.1 kg) hammer supplied with the tool. The use of other type of hammers may affect performance. The rubber face of the hammer can be used with care to help position the boards.
With the flooring firmly in place, position the tool onto the flooring, with the resting block Q-034 against the tongue. Apply downward pressure to ensure proper seating of the cleat. Strike the head cap Q-001 with the hammer to activate the tool,
Use only the RUBBER FACE of the hammer to activate the tool. Using the steel end will damage the tool and void the warranty. If
wood is slightly twisted, hitting the tool with more force will assist in pulling the board up snugly.
NEVER strike the head cap when the tool is not
sitting on the working surface.
OPERATING THE TOOL WHEN THE SAFETY CONTACT IS
NOT FULLY DEPRESSED WILL CAUSE PREMATURE WEAR OR DAMAGE TO THE DRIVING BLADE, PISTON AND CYLINDER.
Eye protection is recommended and should be worn by the operator and other in working area. Accidental ejection of nails or wood debris could cause severe eye injury.
Step 1: adjusting the base for flooring thickness:
Using the supplied Allen wrench, loosen but do not remove
screws (A); one on each side of the tool.
With the tool in an upside down position, place a short piece
of flooring against the gate/foot assembly (Q-029/Q-032).
Engage the Allen wrench in knob (B) as shown; rotate to
move the base up or down. Note that knob (B) has a rotation range of only about 1/2 turn. Do not apply force when a limit is reached.
Adjust the height of the plastic base to obtain a small gap
between the gate/foot assembly and the top side of the tongue of the sample board. A gap of 1/32", about half the thickness of the nail, should be adequate for most situations.
Tighten both screws (A).
Step 2: adjusting the resting block for the width of the tongue:
Using the Allen wrench, loosen by about 1/2 turn n do not
remove the two screws (C).
With the short piece of flooring still against the gate/foot
assembly, adjust the gap between the resting block and the tongue with screw (D). A small gap of 1/32", about half the thickness of the nail, should be adequate for most situations.
Tighten both screws (C).Ensure that screw (D) is slightly tighten. Do not apply force
on screw (D) once screws (C) are tighten.
After completing the adjustment procedure, proceed with the installation of few boards. Carefully check for the proper positioning of the nail onto the board. Check again after few more rows to insure that all parts are secured in place. Tool may lose adjustment over time if this procedure is not strictly followed.
BEFORE STARTING AN INSTALLATION, NAIL DOWN FEW
BOARDS TO ASCERTAIN THAT YOU ARE USING THE RIGHT TOOL AND FASTENER.
PREVENTIVE MAINTENANCE
This tool requires minimal lubrication. Use only detergent-free oil such as Primatech P-090. Few drops of oil weekly in the air inlet is sufficient. Other types of lubricant may degrade the seals.
Check periodically to make sure that all screws are tight. Pay particular attention to the two screws holding the feeder channel as well as the screws and nuts on the feeder channel assembly who might loosen up over time. Be careful not to strip the threads when tightening. The use of an medium strength adhesive sealant such as the Loctite 242 is recommended for those screws and nuts.
MAINTENANCE & REPAIR
Most adjustments to the tool can be made with the 3/16" and 5/32" Allen wrench supplied with the tool. These can be conveniently stored above the feeder channel Q-048.
Disassembly of the tool must be done in a clean environment. Some parts can be easily damaged if disassembled with improper tools or by inadequate methods. Maintenance should only be performed by trained personnel. Use only genuine PRIMATECH replacement parts.
TO PREVENT INJURY, ALWAYS DISCONNECT THE AIR
SUPPLY HOSE WHEN SERVICING OR DISASSEMBLING THE TOOL.
When servicing the tool, do not twist or force any parts. Damage may result from such abuse. If parts do not come loose easily, contact your PRIMATECH distributor for more information.
NEVER apply threadlocker or adhesive onto cylinder or head threads.
When opening the tool for maintenance, always clean all components of dirt, grit, or particles. Inspect the tool carefully for broken parts or excessive wear, and replace if necessary. When ordering parts, be sure to specify the right part number, and also the tool serial number.
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