Pridiom PFCM183HX Installation Manual

Page 1
INSTALLATION MANUAL
Ceiling And Floor Type
PFCM123HX PFCM183HX
Thank you very much for purchasing our heat pump,
Before using your heat pump , please read this manual carefully and keep it for future reference.
Page 2
Install according to this installation instructions strictly.
If installation is defective, it will cause water leakage,
CONTENTS PAGE
PRECAUTIONS.......................................................................................1
INSTALLATION INFORMATION...............................................................2
INSPECTING AND HANDLING THE UNIT................................................2
ATTACHED FITTINGS.............................................................................3
INDOOR UNIT INSTALLATION................................................................3
OUTDOOR UNIT INSTALLATION..............................................................5
INSTALL THE CONNECTING PIPE............................................................9
CONNECT THE DRAIN PIPE...................................................................11
WIRING.................................................................................................12
TEST OPERATION.................................................................................13
electrical shock and fire.
When installing the unit in a small room, take measures against to keep refrigerant concentration from exceeding allowable safety limits in the event of refrigerant leakage.
Contact the place of purchase for more information. Excessive refrigerant in a closed ambient can lead to oxygen deficiency.
Use the attached accessories parts and specified parts for installation.
otherwise, it will cause the set to fall, water leakage, electrical shock and fire.
Install at a strong and firm location which is able to withstand the set' s weight.
If the strength is not enough or installation is not properly done, the set will drop to cause injury.
The appliance shall not be installed in the laundry.
Before obtaining access to terminals, all supply circuits must be disconnected.
1. PRECAUTIONS
keep this manual where the operator can easily find them.
Read this manual attentively before starting up the units.
For safety reason the operator must read the following cautions carefully.
Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only.
WARNING
If you do not follow these instrutions exactly, the unit may cause property damage, personal injury or loss of life.
CAUTION
If you do not follow these instrutions exactly, the unit may cause minor or moderate property damage, personal injury.
The appliance must be positioned so that the plug is accessible.
The enclosure of the appliance shall be marked by word, or by symbols, with the direction of the fluid flow.
For electrical work, follow the local national wiring standard, regulation and this installation instructions. An independent circuit and single outlet must be used.
If electrical circuit capacity is not enough or defect in electrical work, it will cause electrical shock fire.
Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal.
If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
Wiring routing must be properly arranged so that control board cover is fixed properly.
If control board cover is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock.
If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.
An all-pole disconnection swith having a contact separation of at least 3mm in all poles should be connected in fixed wiring.
After completing the installation, make sure that the unit operates properly during the start-up operation. Please instruct the customer on how to operate the unit and keep it maintained.Also, inform customers that they should store this installation manual along with the owner's manual for future reference.
WARNING
Be sure only trained and qualified service personnel to install, repair or service the equipment.
Improper installation, repair, and maintenance may result in electric shocks, short-circuit, leaks, fire or other damage to the equipment.
When carrying out piping connection, take care not to let air substances go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
Do not modify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances.
Otherwise, it will cause fire or electrical shock.
Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling and causing accidents.
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If the refrigerant leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant comes into the place contacting with fire.
The temperature of refrigerant circuit will be high, please keep the interconnection cable away from the copper tube.
After completing the installation work, check that the refrigerant does not leak.
Toxic gas may be produced if the refrigerant leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
CAUTION
2. INSTALLATION INFORMATION
To install properly, please read this "installation manual" at first.
The heat pump must be installed by qualified persons.
When installing the indoor unit or its tubing, please follow this manual as strictly as possible.
If the heat pump is installed on a metal part of the building, it must be electrically insulated according to the relevant standards to electrical appliances.
When all the installation work is finished, please turn on the power only after a thorough check.
Ground the heat pump.
Do not connect the ground wire to gas or water pipes, lightning rod or a telephone ground wire.Inappropriate grounding may result in electric shocks.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks.
Connect the outdoor unit wires , then connect the indoor unit wires.
You are not allowed to connect the heat pump with the power
supply until the wiring and piping is done.
While following the instructions in this installation manual, install drain piping in order to ensure proper drainage and insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and property damage.
Install the indoor and outdoor units, power supply wiring and connecting wires should be at least 1 meter away from televisions or radios in order to prevent image interference or noise.
Depending on the radio waves, a distance of 1 meter may not be sufficient enough to eliminate the noise.
The appliance is not intended for use by young children or infirm persons without supervision.
Don't install the heat pump in the following
circumstance:
There is petrolatum existing.
There is salty air surrounding (near the coast).
There is caustic gas (the sulfide, for example) existing in the air (near a hot spring).
The Volt vibrates violently (in the factories).
In buses or cabinets.
In kitchen where it is full of oil gas.
There is strong electromagnetic wave existing.
There are inflammable materials or gas.
There is acid or alkaline liquid evaporating.
Other special conditions.
Regret for no further announcement if there is any change of this manual caused by product improvement.
INSTALLATION ORDER
Select the location;
Install the indoor unit;
Install the outdoor unit;
Install the connecting pipe ;
Connect the drain pipe;
Wiring;
Test operation.
3. INSPECTING AND HANDLING THE UNIT
At delivery, the package should be checked and any damage should be reported immediately to the the service agent.
When handling the unit, take into account the following:
Fragile, handle the unit with care.
1
Keep the unit upright in order to avoid compressor damage.
Choose on before hand the path along which the unit is to be
2
brought in.
Move this unit as originally package as possible.
3
4
When lifting the unit , always use protectors to prevent belt damage and pay attention to the position of the unit’s centre of gravity.
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4. ATTACHED FITTINGS
Please check whether the following fittings are of full scope. If there are some spare fittings , please restore them carefully.
Installation fittings
Remote controller & Its Holder
Others
NAME
1.Hook
2.Hanging arm
3. Remote controller
4. Remote controller holder
5. Mounting screw(ST2.9×
6. Alkaline dry batteries (AM4)
7. Owner's manual
8. Installation manual
9. Remote controller manual
10 .Transfer connector( 12.7- 16) (Packed with the indoor unit ) (NOTE: Pipe size differ from appliance to appliance.To meet different pipe size requirement, sometimes the pipe connections need the transfer connector to install on the outdoor unit .)
11 .Transfer connector( 6- 9.52) (Packed with the indoor unit ) (NOTE: Pipe size differ from appliance to appliance.To meet different pipe size requirement, sometimes the pipe connections need the transfer connector to install on the outdoor unit .)
12 .Transfer connector( 9.52- 12.7) (Packed with the indoor unit,used for multi-type models only ) (NOTE: Pipe size differ from appliance to appliance.To meet different pipe size requirement, sometimes the pipe connections need the transfer connector to install on the outdoor unit .)
10-C-H)
SHAPE
QUANTITY
2
2
(on some models)
1
(on some models)
1
(on some models)
2
2
1
1
1
1
(on some models)
1
(on some models)
1
(on some models)
Both side covers may be installed on 42K-48K unit already, or be put into the accessories.
5. INDOOR UNIT INSTALLATION
5.1 Installation place
(Refer to Fig.5-1,Fig.5-2,Fig.5-3 and Table 5-1 for specification.)
The indoor unit should be installed in a location that meets the following reauirements:
There is enough room for installation and maintenance.
The ceiling is horizontal, and its structure can endure the weight of the indoor unit.
The outlet and the inlet are not impeded, and the influence of external air is the least.
The air flow can reach throughout the room.
The connecting pipe and drainpipe could be extracted out easily.
There is no direct radiation from heaters.
35mm
Keep indoor unit, outdoor unit, power supply wiring and transmission wiring at least 1 meter away from televisions and radios. This is to prevent image interference and noise in those electrical appliances. (Noise may be generated depending on the conditions under which the electric wave is generated, even if 1 meter is kept.)
35mm
CAUTION
35mm
1000mm
Fig.5-1
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5.2 Install the main body(the unit with the water pump is not included)
5.2.1 Wall Mounting Installtion
B
D. Connecting point of
refrigerant pipe
(D. gas side)
Drain point
E. Connecting point of
refrigerant pipe
(E. Liquid side)
5.2.2 Ceiling Installation
1 Installing Ø10 hanging screw bolts. (4 bolts)
Please Refer to Fig.5-3 and Fig.5-4 for the hanging screw bolts distance
Evaluate the ceiling construction and please install with Ø10 hanging screw bolts.
The handling to the ceiling varies from the constructions, consult the construction person for the specific condition.
Do keep the ceiling flat. Consolidate the roof beam to avoid possible vibration.
Cut off the roof beam.
Strengthen the place that has been cut off, and consolidatethe roof beam.
After the selection of installation location, position the refrigerant pipes, drain pipes,indoor & outdoor wires to the connection places before hanging up the machine.
The installation of hanging screw bolts.
WOODEN CONSTRUCTION
C
D
Hook
Fig. 5-2
1 Fix the hook with tapping screw onto the wall.(Refer to Fig.5-3)
Hook
Tapping
screw
D
Washer
Put the square timber traversely overthe roof beam, then install the hanging screw bolts.
Timber over the beam
Roof beam
Ceiling
Hanging screw bolts
Fig.5-5
NEW CONCRETE BRICKS
Inlaying or embedding the screw bolts.
(Blade shape
insertion)
Embedding screw bolt
(Pipe hanging and embedding screw bolt)
Steel bar
(Slide insertion)
Fig.5-6
Fig.5-7
FOR ORIGINAL CONCRETE BRICKS
2
Hang the indoor unit on the hook.
(The bottom of body can touch with floor or suspended, but the body must install vertically.)
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<6mm
Fig.5-3
Fig.5-4
Install the hanging hook with expansible bolt into the concrete deep to 45~50mm to prevent loose.
Fig.5-8
STEEL ROOF BEAM STRUCTRUE
Install and use directly the supporting angle steel.
Hanging screw bolt
Hanging
bolts
Supporting
angle steel
Fig.5-9
Page 6
2 Install the indoor unit.
For some of the models 60 please securely tighten the mounting bolts on both sides.(Refer to Fig5-15).
Hanging screw bolt
Hanging arm
Fig.5-10
Remove the side board and the grille.(Refer to Fig. 5-10) (For models 48 and 60, do not remove the grille.)
Side board
Grille
Fig. 5-11
Locate the hanging arm on the hanging screw bolt.
(Refer to Fig. 5-12)(for some of the models 60 do not do this)
Prepare the mounting bolts on the unit.( Refer to Fig. 5-13)
Screw nut
2025mm
Washer
Hanging
screw bolt
Hanging arm
Fig.5-12
813mm
D. Connecting point of
refrigerant pipe
(D.gas side)
E. Connecting point of
refrigerant pipe (E. Liquid side)
G
Drain point
5.3
The dimension of the unit
Table 5-1
MODEL
12~24
30~36
48 60 60
A B D E F
990
660 1280 660 203 795 506 1195 200 1670 1670 1670
C
505
203
240 1070 240 1070 285 1070
Fig. 5-15
Fig. 5-16
C
Fig. 5-17
unitmm
907
506
450 680
1542 200
450 680
1542 200
380 680
1613 220
20mm
G
200
INDOOR UNIT
Mounting bolt(max.40mm)
Fig. 5-13
Hang the unit on the hanging arm by sliding backward. Securely tighten the mounting bolts on both sides.(Refer to Fig. 5-14)
(some of the models 60 do not do this)
Hanging screw bolt
Hanging arm
Mounting bolt
Fig. 5-14
6. OUTDOOR UNIT INSTALLATION
6.1 Installation Place
The outdoor unit should be installed in the location that meets the following requiements:
There is enough room for installation and maintenance.
The air outlet and the air inlet are not impeded, and can not be reached by strong wind.
It must be a dry and well ventilating place.
The support is flat and horizontal and can stand the weight of the outdoor unit. And will no additional noise or vibration.
Your neighborhood will not feel uncomfortable with the noise or expelled air.
It is easy to install the connecting pipes or cables.
Determine the air outlet direction where the discharged air is not blocked.
There is no danger of fire due to leakage of inflammable gas.
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The piping length between the outdoor unit and the indoor unit may not exceed the allowable piping length.
In the case that the installation place is exposed to strong wind such as a seaside, make sure the fan operating properly by putting the unit lengthwise along the wall or using a dust or shield.(Refer to Fig.6-1)
If possible, do not install the unit where it is exposed to direct sunlight.
If necessary, install a blind that does not interfere with the air flow.
During the heating mode, the water drained off the outdoor unit ,The condensate should be well drained away by the drain hole to an appropriate place, so as not to interfere other people.
Select the position where it will not be subject to snow drifts, accumulation of leaves or other seasonal debris. If unavoidable, please cover it with a shelter.
Locate the outdoor unit as close to the indoor unit as possible.
If possible, please remove the obstacles nearby to prevent the performance from being impeded by too little of air circulation.
The minimum distance between the outdoor unit and obstacles described in the installation chart does not mean that the same is applicable to the situation of an airtight room. Leave open two of the three directions.(Refore to Fig.6-7, Fig.6-8, Fig.6-9)
6.2 Figure of body size
1. Split type outdoor unit
H
A
Fig.6-2
A
Strong wind
O
NOTE
The dimension of 12 and 24 are the same The dimension of 30 and 36 are the same The dimension of 48 and 60 are the same
X
H
Fig.6-1
mm mm
Fig.6-3
B
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6
F
Fig.6-4
E
C
D
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Table 6-1 unitmm
MODEL A B C D E H
F
REMARK
3. Centrifugal fan type outdoor unit
I
J
12
762 530 290 315 270 593 282
762 530 290 315 270 593 282
18
842
560
335
360
312
852 582 368 390 328 660 340
24
895 590 333 355 302 862 313
990 624 366 396 340 966 354
990 624 366 396 340 966 354
30
895 590 333 355 302 862 313
990 624 366 396 340 966 354
36
940 600 376 400 340 1245 360
990 624 366 396 340 966 354
42
940
600
376
400
340
990 624 366 396 340 966 354
600
376
400
48
340
590 378 400 330 1167 340 900
600 376 400 340 1245 360 940
60
590 378 400 330 1167 340 900
643 404 448 368 1369 392 938
2. Vertical discharge type outdoor unit
324
360
360 940
695
1245
1245
C
Fig.6-2
Fig.6-2
Fig.6-2
Fig.6-2
Fig.6-2
Fig.6-2
Fig.6-2
Fig.6-2
Fig.6-2
Fig.6-3
Fig.6-2
Fig.6-3
Fig.6-2
Fig.6-3
Fig.6-3
Fig.6-3
Fig.6-3
Fig.6-3
A
B
C
G
H
D
E
Table 6-3
B
C
D
E
750
770
850
F
475
520
568
MODEL
A
18
1174
1120
680
720
24
1174 1120 680 720 750 475 300 430 265 393
30
36
48
60
1328
702
1381
740
1381 1328 702 740 770 520 336 500 296 443
1394
1338
783
820
1338 783 820 850 568 398 574 342 463
1394
G
300
336
398
F
Fig.6-7
H
430
500
574
unitmm
I
265
296
342
6.3 Space of installation and maintenance
1. Split type outdoor unit
(Wall or obstacle)
Air inlet
>30cm
N
Air inlet
M
>200cm
Air outlet
2. Vertical discharge type outdoor unit
(Wall or obstacle)
>30cm
Maintain channel
>60cm
P
Fig.6-8
J
393
443
463
Table 6-2
MODEL
18
24
36
48
60
A
Fig.6-5
DIMENSIONS
B A C
636 554 554
636 554 554
840
852
554 554
740 740
843 740 740
Fig.6-6
unitmm
REMARK
Refore to
Fig.6-5 Fig.6-6
B
>30cm
Air inlet
>120cm
Air Outlet
(Wall or obstacle)
>30cm
Air inlet
>30cm
Air inlet
Fig.6-9
>30cm
Air inlet
Fig.6-10
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3. Centrifugal fan type outdoor unit
B
C
a) In case that suspending in the ceiling
To change air outlet is necessary to interchange panels too.
Fan outlet panel is attached to fan structure, which must be
mounted as follow.
400
00
3
b)In case that installing on the floor
3
00
400
300
300
Fig.6-11
Fig.6-14
6.5 Moving and installation
Since the gravity center of the unit is not at its physical center, so please be careful when lifting it with a sling.
Never hold the inlet of the outdoor unit to prevent it from deforming.
Do not touch the fan with hands or other objects.
Do not lean it more than 45, and do not lay it sidelong.
Make concrete foundation accoding to the sepecif-ications of the outdoor units.(Refer to Fig.6-15)
Fasten the feet of this unit with bolts firmly to prevent it from collapsing in case of earthquake or strong wind.(Refer to Fig.6-15)
NOTE
All the figures in this manual are for explanation purpose only. They may be slightly different from the heat pump you purchased.The actual unit shall prevail.
6.4 Available configuration
Four different configuration are available for oudoor unit only
changing the panels and fan position.
NOTE
Keep in mind that fan unit weight is aprox 30g ,the unit as
well as relevant equipment covered with the vinyl cover
during installation work.
Air inlet modification
To change air inlet is only necessary to interchange the
indicated panels position. Both panels use screws to be fixed
to unit chassis.
Fig.6-12
>60cm
Fix with bolt
Fig.6-15
Concrete Foundation
1. Foundation could be on flat and is recommended be 100-300mm
higher than ground level.
2.Install a drainage around foundation for smooth drain
3.When installing the outdoor unit fix the unit by anchor bolts of M10
4.When installing the unit on a roof or a veranda, drain water
sometimes turns to ice on a cold morning. Therefore, avoid
draining in an area that people often use because it is slippery.
100
100~300
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8
Change Panel
Fig6-13
B
C
Fig.6-16
Page 10
Table 6-4
No Description
Outdoor Unit
1
Vibration-proof rubber
2
Anchor Bolt M10
3
Drainage (Wide 100×Depth 150)
4
Drainage
5
Mortar Hole (Φ100×Depth 150)
6
Table 6-5
unitmm
MODEL B C
1824
30
36
4860
Suspended unit
1. Suspend the unit as the drawing indicates.
2. Ensure that ceiling can resist the Outdoor unit weight indicated
in specification label plate.
Sling Bolt
Suspension Bracket
1120 720
1328 740
1328 740
1338 820
7. INSTALL THE CONNECTING PIPE
Check whether the height drop between the indoor unit and outdoor unit, the length of refrigerant pipe, and the number of the bends meet the following requirements:
(The number of the bends less than 15)
Table 7-1
The type of models
50Hz T1 condition/R22 Split type heat pump
50Hz Vertical discharge heat pump /60Hz T1 condition/R22 Split type heat pump and Vertical discharge heat pump
R410A inverter Split type heat pump and Centrifugal fan outdoor unit
R410A Split type heat pump and and Centrifugal fan outdoor unit
50Hz/60Hz T3 condition (outdoor unit down)
50Hz/60Hz T3 condition (outdoor unit up)
the unit with quick joint
Model
12K
18K-24K
30K-42K
48K-60K
12K
18K-24K
30K-60K
12K
18K-24K
30K
36K
48K-60K
12K
18K-30K
36K
48K-60K
18K-24K
30K
36K
42K-60K
18K-24K
30K
36K
42K
48K-60K
12K-18K
The length of
refrigerant pipe
15
30
50
50
15
30
30
10
25
25
30
50
15
25
30
50
25
30
30
50
25
30
30
50
50
5
The max
height drop
8
10
20
25
8
10
20
5
12
15
20
25
8
15
20
25
10
15
20
25
15
20
25
30
35
5
Fig.6-17
7.1
The Procedure of Connecting Pipes
CAUTION
All field piping must be provided by a licensed refrigeration technician and must comply with the relevant local and national codes.
Do not let air, dust, or other impurities fall in the pipe system during the time of installation.
The connecting pipe should not be installed until the indoor and outdoor units have been fixed already.
Keep the connecting pipe dry, and do not let moisture in during installation.
Execute heat insulation work completely on both sides of the gas piping and the liquid piping. Otherwise, this can sometimes result in water leakage.
Drill a hole in the wall (suitable just for the size of the wall
1
conduit), then set on the fittings such as the wall conduit and its cover.
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2
Bind the connecting pipe and the cables together tightly with binding tapes.Pass the bound connecting pipe through the wall conduct from outside. Be careful of the pipe allocation to do on damage to the tubing.
Connect the pipes. Refer to "How to Connect the pipes" for
3
details.
Expel the air with a vacuum pump. Refer to "How to expel the
4
air with a vacuum pump" for details.
Open the stop values of the outdoor unit to make the
5
refrigerant pipe connecting the indoor unit with the outdoor unit in fluent flow.
6
Check the leakage. Check all the joints with the leak detector or soap water.
Cover the joints of the connecting pipe with the soundproof /
7
insulating sheath (fittings), and bind it well with the tapes to prevent leakage.
CAUTION
Be sure to with insulating materials cover all the exposed parts of the flare pipe joints and refrigerant pipe on the liquid-side and the gas-side. Ensure that there is no gap between them. Incomplete insulation may cause water condensation.
How to Connect the pipes
Flaring
1
Cut a pipe with a pipe cutter. (Refer to Fig.7-1)
Lean crude burr
90
Insert a flare nut into a pipe and flare the pipe.
Refer to Table 7-2 for the dimension of flare nut spaces.
Fig.7-1
3
Remove the protection cover of stop valve
Liquid Valve
Gas Valve
4
Connect the indoor unit at first, then the outdoor
Fig.7-3
unit.
Bend the tubing in proper way. Do not harm to them.
Bend the pipe with thumb
min-radius 100mm
The bending angle should not exceed 90.
Bending position is preferably in the middle of the bendable pipe. The larger the bending radius the better it is.
Do not bend the pipe more than three times.
When connecting the flare nut, coat the flare both inside and outside with either oil or ester oil and initially tighten by hand 3 or 4 turns before tighting firmly.
Be sure to use both a spanner and torque wrench together when connecting or disconnecting pipes to /from the unit.
Fig.7-4
Fig.7-5
Table 7-2
Pipe gauge
Ø6.4 8.3 8.7
Ø9.5 12.0
Ø12.7 15.4
Ø15.9
Ø19.1
2
Tightening torque
1516 N.m
(153163 kgf.cm)
2526N.m
(255265 kgf.cm)
3536 N.m
(357367 kgf.cm)
4547 N.m
(459480 kgf.cm)
6567N.m
(663684 kgf.cm)
Remove the Cycle Service Panel and the Cover
Flare dimensin A
(mm)
min max
12.4
15.8
18.6
22.9
19.0
23.3
Flare shape
Board, unscrewing the screws which secure it to the structure
Cycle Service Panel
Cover Board
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10
°
4
±
90
A
Fig.7-2
45
°
R0.4~0.8
Fig.7-6
CAUTION
±
2
Too large torque will harm the bellmouthing and too small will cause leakage. Please determine the torque according to Table 7-2. After the connecting work is finished, be sure to check that there is no gas leak.
How to expel the air with a vacuum pump
Stop valve operation introduction
1. Opening stop valve
1.
Remove the cap and turn the valve counterclock-wise with the hexagon wrench.
2.
Turn it until the shaft stops.Do not apply excessive force to the stop valve. Doing so may breakthe valve body, as the valve is not a backseat type. Always use the special tool.
3.
Make sure to tighten the cap securely.
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2. Closing stop valve
1.
Remove the cap and turn the valve clockwise with the hexagon wrench.
2.
Securely tighten the valve until the shaft contacts the main bodyseal.
Make sure to tighten the cap securely. For the tightening torque, refer to the table below.
Table 7-3
Tightening torque N M (Turn clockwise to close)
Stop
Valve size
Ø6.4
Ø9.5
Ø12.7
Ø15.9
Ø19.1
Shaft (valve body)
57
79
911
11~13
Hexagonal
wrench 4 mm
Hexagonal
wrench 6 mm
Hexagonal
wrench 6 mm
Cap
(Valve lid)
13.516.5
1822
2327
3540
Maintenance nut
11.513.9
Manifold valve
Pressure meterMulti-meter
-76 cmHg
Lo-lever
Hi-lever
Vacuum pump
Fig.7-9
Lo-lever
Charge hose Charge hose
7.2
Additional Refrigerant Charge
CAUTION
Refrigerant cannot be charged until field wiring has been completed.
Refrigerant may only be charged after performing the leak test and the vacuum pumping.
CAUTION
Always use a charge hose for service port connection After tightening the cap, check that no refrigerant leaks arepresent.
service port
maintenance nut
cap
hexagon holeshaftseal
Using the vacuum pump
Loosen and remove the maintenance nuts of stop valves A
1
and B, and connect the charge hose of the manifold valve to the service port of stop valve A. (Be sure that stop valves A and B are both closed)
2
Connect the joint of the charge hose with the vacuum pump.
Open the Lo-lever of the manifold value completely.
3
Turn on the vacuum pump. At the beginning of pumping,
4
loosen the maintenance nut of stop valve B a little to check whether the air comes in (the sound of the pump changes, and the indicator of compound meter turns below zero). Then fasten the maintenace nut.
When the pumping has finished, close the Lo-lever of the
5
manifold valve completely and turn off the vacuum pump.Make pumping for 15 minutes or more and check that the compound meter indicates -76cmHg(-1X10 Pa)
6
Loosen and remove the cap of stop valves A and B to open stop valve A and B completely, then fasten the cap.
5
Fig.7-7
When charging a system, care shall be taken that its maximum permissible charge is never exceeded, in view of the danger of liquid hammer.
Charging with an unsuitable substance may cause explosions and accidents, so always ensure that the appropriate refrigerant is charged.
Refrigerant containers shall be opened slowly.
Always use protective gloves and protect your eyes when charging refrigerant.
The outdoor unit is factory charged with refrigerant. Calculate the added refrigerant according to the diameter and the length of the liquid side pipe of the outdoor unit/indoor unit connection.(suitable for throttle outdoor unit)
Table 7-4
Brass tube(mm)
orifice in the indoorunit
Ø6.35
orifice in the outdoorunit
orifice in the indoorunit
Ø9.53
orifice in the outdoorunit
orifice in the indoorunit
Ø12.7
orifice in the outdoorunit
orifice in the indoorunit
Ø15.9
orifice in the outdoorunit
orifice in the indoorunit
Ø19.0
orifice in the outdoorunit
R410A R22
0.022kg/m×(L-5)
0.011kg/m×(L-5)
0.060kg/m×(L-5)
0.030kg/m×(L-5)
0.110kg/m×(L-5)
0.060kg/m×(L-5)
0.170kg/m×(L-5)
0.085kg/m×(L-5)
0.250kg/m×(L-5)
0.125kg/m×(L-5)
0.030kg/m×(L-5)
0.015kg/m×L
0.065kg/m×(L-5)
0.030kg/m×L
0.115kg/m×(L-5)
0.060kg/m×L
0.190kg/m×(L-5)
0.095kg/m×L
0.290kg/m×(L-5)
0.145kg/m×L
NOTE:the table above refer to the liquid tube. NOTE:The number of bends is up to the length of the max
height drop.Usually for each 10m need a bend.
Disassemble the charge hose from the service port of stop
7
valve A, and fasten the nut.
Outdoor
unit
Stop valve
A
B
Gas side
Liquid side
Indoor
unit
C
D
Fig.7-8
NOTE
If a negative result is gotten for R from Table 7-4, no refrigerant needs to be added nor removed.
Additional refrigerant will be twice of R from Table 7-4 if the indoor unit installed throttle assembly.
8. CONNECT THE DRAIN PIPE
Install the drainpipe of the indoor unit
The outlet has PTI screw bread, Please use sealing materials and pipe sheath(fitting) when connecting PVC pipes.
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Page 13
CAUTION
The drain pipe of indoor unit must be heat insulated, or it will condense dew, as well as the connections of the indoor unit.
Hard PVC binder must be used for pipe connection, and make sure there is no leakage.
With the connection part to the indoor unit, please be noted not to impose pressure on the side of indoor unit pipes.
When the declivity of the drain pipe downwards is over 1/100, there should not be any winding.
The total length of the drain pipe when pulled out traversely shall not exceed 20m, when the pipe is over long, a prop stand must be installed to prevent winding.
Refer to the Fig.8-1 for the installation of the pipes.
1.5m ~2m
Ins ulating
material
Downwa rd declivity
low er t han 1 /100
Bend
S shap e
Drain Piping
Table 8-1
A B
MODEL
unitmm
1824 595 1200
36 624 1381
4860 646 1385
Prepare a polyviny chloride with 21mm inner diameter
Fasten the tube to the drain hose with an adhesive and the field-supplied clamp. The drain piping must be performed with a DOWN-SLOPE pitch of 1/25 to 1/100
Connect a siphon, as shown in figure below
Fig.8-2
Pu t a s de ep as poss ib le
(ab out 10c m)
Downw ard declivity
low er t han 1/10 0
VP30
Fig. 8-1
Drainage test
Check whether the drainpipe is unhindered. New built house should have this test done before
paving the ceiling.
Install the drain joint of the outdoor unit
Fit the seal into the drain joint, then insert the drain joint into the base pan hole of outdoor, rotate 90 assemble them. Connect the drain joint with an extension drain hose (Locally purchased), in case of the condensate draining off the outdoor unit during the heating mode.(Refer
to Fig.8-2)
Seal
Drain joint
The base pan
of outdoor unit
Outdoor unit is equiped with a drain piping. Its position is shown figure below
0
to securely
The base pan hole
of outdoor unit
Seal
Drain
joint
Fig.8-2
75
Slope 2 %
Plug
Fig.8-3
NOTE
All the figures in this manual are for explanation purpose only. They may be slightly different from the heat pump you purchased.The actual unit shall prevail.
9. WIRING
The appliance shall be installed in accordance with national wiring regulations.
The heat pump should use separate power supply with rated voltage.
The external power supply to the heat pump should have ground wiring, which is linked to the ground wiring of the indoor and outdoor unit.
The wiring work should be done by qualified persons according to circuit drawing.
An all-pole disconnection device which has at least 3mm sepaaration distance in all pole and a residual current device (RCD) with the rating of above 10mA shall be incorporated in the fixed wiring according to the national rule.
Be sure to locate the power wiring and the signal wring well to avoid cross-disturbance.
Do not turn on the power until you have checked carefully after wiring.
The power cord type designation is H07RN-F.
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NOTE
Remark per EMC Directive 2004/108/EC. For to prevent flicker impressions during the start of the compressor (technical process) ,following installation conditions do apply.
1
The power connection for the heat pump has to be done at the main power distribution. The distribution has to be of a low impedance, normally the required impedance reaches at a 32 A fusing point.
2
No other equipment has to be connected with this power line.
NOTE
All the figures in this manual are for explanation purpose only. They may be slightly different from the heat pump you purchased.The actual unit shall prevail.
Connect the connective cables to the terminals as identified with their respective mached numbers on the terminal block of indoor and outdoor units.
Re-install the cover or the protection board.
The Specification of Power
9.2
(Refer to Table9-1Table 9-15)
3
For detailed installation acceptance please refer to your power supplier, if restrictions do apply for products like washing machines, heat pumps or electrical ovens.
For power details of the heat pump refer to the rating
4
plate of the product.
5
For any question contact your local dealer.
9.1
Connect the cable
Dissemble the bolts from the cover.(If there isn't a cover on the outdoor unit, disassemble the bolts from the maintenance board, and pull it in the direction of the arrow to remove the protection board.) (Refer to Fig.9-1, Fig.9-2, Fig.9-3)
Split type outdoor unit
Protection board
Vertical discharge type outdoor unit
Protection Board
Centrifugal fan outdoor unit
Cover
Fig.9-1
Fig.9-2
Wiring figure
9.3
(Refer to Fig.9-4Fig.9-36)
10. TEST OPERATION
1
The test operation must be carried out after the entire installation has been completed.
Please confirm the following points before the test operation:
2
The indoor unit and outdoor unit are installed properly.
Tubing and wiring are correctly completed.
The refrigerant pipe system is leakage-checked.
The drainage is unimpeded.
The heating insulation works well.
The ground wiring is connected correctly.
The length of the tubing and the added stow capacity of the refrigerant have been recorded.
The power voltage fits the rated voltage of the heat pump.
There is no obstacle at the outlet and inlet of the outdoor and indoor units.
The gas-side and liquid-side stop valves are both opened.
The heat pump is pre-heated by turning on the power.
According to the user's requirement, install the remote
3
controller frame where the remote controller's signal can reach the indoor unit smoothly.
Test operation
4
Set the heat pump under the mode of "COOLING" with the remote controller, and check the following points. If there is any malfunction, please resolve it according to the chapter "Troubleshooting" in the "Owner's Manual".
1) The indoor unit a. Whether the switch on the remote controller works well. b. Whether the buttons on the remote controller works well. c. Whether the air flow louver moves normally. d. Whether the room temperature is adjusted well. e. Whether the indicator lights normally. f. Whether the temporary buttons works well. g. Whether the drainage is normal. h. Whether there is vibration or abnormal noise during operation. I. Whether the heat pump heats well in the case of the HEATING/COOLING type.
2) The outdoor unit a. Whether there is vibration or abnormal noise during operation. b. Whether the generated wind, noise, or condensed of by the heat pump have influenced your neighborhood. c. Whether any of the refrigerant is leaked.
Protection Board
Fig.9-3
CAUTION
A protection feature prevents the heat pump from being activated for approximately 3 minutes when it is restarted immediately after shut off.
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Page 15
The Specification of Power(indoor power supply)
Table 9-1
MODEL
POWER
CIRCUIT BREAKER/FUSE(A)
Table 9-2
POWER
CIRCUIT BREAKER/FUSE(A)
FREQUENCY AND VOLT
MODEL
PHASE
PHASE
FREQUENCY AND VOLT
18 24 60 30~36 42~48
1Phase 1Phase 208-240V 208-2 40V
20/16 40/25 50/30 60/45 60/50
30~36 30~36
3Phase 380-420 V
25/20 25/20 40/25 45/35
42~60 42~60
3Phase 3Phase 380-420 V
The Specification of Power(outdoor power supply)
Table 9-3
MODEL
24 60 30~36 42~48
1Phase 208-240V
208-240V
1Phase 208-240V
3Phase 208-240V
1Phase 208-240V
POWER
CIRCUIT BREAKER/FUSE(A)
Table 9-4
POWER
CIRCUIT BREAKER/FUSE(A)
FREQUENCY AND VOLT
MODEL
PHASE
PHASE
FREQUENCY AND VOLT
1Phase 208-240V
40/30 60/40 70/55 70/60
30~36 30~36
3Phase 380-420 V
25/20 25/20 40/25 45/35
1Phase 208-240V
1Phase 208-240V
1Phase 208-240V
42~60 42~60
3Phase 3Phase 380-420 V
208-240V
3Phase 208-240V
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The Specification of Power(independence power supply)
Table 9-5
MODEL
POWER (indoor)
CIRCUIT BREAKER/FUSE(A)
POWER (outdoor)
CIRCUIT BREAKER/FUSE(A)
Table 9-6
POWER
POWER
(indoor)
(indoor)
CIRCUIT BREAKER/FUSE(A)
POWER
POWER
(outdoor)
(outdoor)
CIRCUIT BREAKER/FUSE(A)
FREQUENCY AND VOLT
FREQUENCY AND VOLT
MODEL
FREQUENCY AND VOLT
FREQUENCY AND VOLT
PHASE
PHASE
PHASE
PHASE
18 24 60 30~36 42~48
1Phase 1Phase 208-240V 208-240V 20/16 20/16 20/16 20/16 20/16 1Phase 1Phase
208-240V 208-2 40V
1Phase 208-240V
1Phase
208-240V
1Phase 208-240V
1Phase
208-240V
1Phase 208-240V
1Phase 208-240V
20/16 40/25 50/30 60/45 60/50
30~36 30~36
1Phase 208-240V
20/16 20/16 20/16 20/16 3Phase 380-420 V
42~60 42~60
1Phase 208-240V
3Phase 3Phase 380-420 V
1Phase 208-240V
208-240V
1Phase 208-240V
3Phase 208-240V
25/20 25/20 40/25 45/35
The Specification of Power for the invert type heat pump(independence power supply)
Table 9-7
MODEL
POWER
(indoor)
CIRCUIT BREAKER/FUSE(A)
POWER (outdoor)
CIRCUIT BREAKER/FUSE(A)
Table 9-8
POWER
POWER
(indoor)
(indoor)
CIRCUIT BREAKER/FUSE(A)
FREQUENCY AND VOLT
FREQUENCY AND VOLT
MODEL
FREQUENCY AND VOLT
PHASE
PHASE
PHASE
18 24 60 30~36 42~48
1Phase 1Phase 220-240V 220-240V
15/10 15/10 15/10 15/10 15/10 1Phase 1Phase 208-240V 208-240V
1Phase 220-240V
1Phase 208-240V
1Phase 220-240V
1Phase 208-240V
1Phase 220-240V
1Phase 208-240V
30/20 30/20 40/30 40/35 50/40
30~36 30~36
1Phase 220-240V
15/10 15/10 15/10 15/10
42~60 42~60
1Phase 220-240V
1Phase 220-240V
1Phase 220-240V
POWER
POWER
(outdoor)
(outdoor)
CIRCUIT BREAKER/FUSE(A)
FREQUENCY AND VOLT
PHASE
3Phase 380-420 V
3Phase 3Phase 380-420 V
208-240V
3Phase 208-240V
30/20 30/25 50/40 50/40
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Page 17
CAUTION
The power supply is included in the power supply above mentioned can be applied to the table.
Wiring figure
Fig.9-5
Power supply
Switch/Fuse (Available locally)
Power wiring (indoor)
Power linking wiring (Outdoor)
Indoor Unit
Outdoor Unit
Ground wiring
Gr ound wiri ng
Ground the heat pump properly in case to affect its anti-interference function
Fig.9-6
Power linking wiring (Outdoor)
Strong elec-signal link wiring
Weak elec-signal link wiring
Power supply
Indoor Unit
Outdoor
Unit
Switch/Fuse
(Available locally)
Power wiring (indoor)
Ground wiring
installation manual
16
Gr ound wiri ng
Ground the heat pump properly in case to affect its anti-interference function
Strong elec-signal link wiring
Weak elec-signal link wiring
Page 18
Fig.9-7
Power supply
Power supply
Swi tch /Fuse (Available loca lly)
Power wiring (indoor)
Power lin king wiring (Outdoo r)
In do or Unit
Out door Unit
Gr ound wiring
Gr ound wiring
Weak elec -signal link wi ri ng
Ground the heat pump properly in case to affect its anti-interference function
CAUTION
A disconnection device having an air gap contact separation in all active conductors should be incorporated in the fixed wiring according to the National Wiring Regulation.
When wiring, please choose the corresponding chart, or it may cause damage.The signs of the indoor terminal block in the some of following fugures may be replaced by L N L1 N1.
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QSDLI-015AEN
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18
The design and specifications are subject to change without prior notice for product improvement.Consult with the sales agency or manufacturer for details
202000192505
2012.12.17
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