Pridiom Condenser Installation Manual

Before using your air conditioner, please read this manual carefully and keep it for future reference.
INVERTER ONE-TWO / ONE-THREE /ONE- FOUR SPLIT-TYPE
ROOM AIR CONDITIONER
Please read this installation manual completely before installing the product. If the power cord is damaged, replacement work shall be performed by authorised personnel only. Installation work must be performed in accordance with the national wiring Standards by authorised personnel only. Contact an authorised service technician for repair, maintenance or installation of this unit.
CONTENTS
SAFETY PRECAUTIONS
Warning ...........................................................................................................................................2
Caution ............................................................................................................................................2
INSTALLATION INSTRUCTIONS
Selecting installation place...............................................................................................................3
Wall-mounted type ...........................................................................................................................3
Accessories .........................................................................................................4
Four-way cassette type ................................................................................................................9
Duct & Ceiling type .......................................................................................................................12
Ceiling and Floor type ....................................................................................................................16
Floor and Standing type(Console)..................................................................................................19
Outdoor unit installation ................................................................................................................23
REFRIGERANT PIPE CONNECTION
Refrigerant pipe connection ..........................................................................................................24
ELECTRICAL WORK
Electrical work .................. ...........................................................................................................25
AIR PURGING
Air purging with vacuum pump .....................................................................................................28
Safety and leakage check ............................................................................................................30
TEST RUNNING
Test running ..................................................................................................................................31
Read This Manual
Inside you will find many helpful hints on how to install and test the air conditioner properly. All the illustrations and specifications in the manual are subject to change without prior notice for product improvement. The actual shape should prevail.
CAUTION
Contact an authorised service technician for repair or maintenance of this unit. Contact an authorised installer for installation of this unit. The air conditioner is not intended for use by young children or infirmed persons without supervision. Young children should be supervised to ensure that they do not play with the air conditioner. If the power cord is to be replaced, replacement work shall be performed by authorised personnel only. Installation work must be performed in accordance with the national wiring Standards by authorised personnel only.
1
SAFETY PRECAUTIONS
Read the follow SAFETY PRECAUTIONS carefully before installation. Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model to be installed. Incorrect installation due to ignoring of the instruction will cause harm or damage. The seriousness is classified by the following indications.
WARNING
CAUTION
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to property.
The items to be followed are classified by the symbols:
Symbol with background white denotes item that is PROHIBITED from doing.
WARNING
1) Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock fire.
2) Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock fire.
3) Use the attached accessories parts and specified parts for installation. otherwise, it will cause the set to fall, water leakage, electrical shock fire.
4) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury.
5) For electrical work, follow the local national wiring standard, regulation and this installation instructions. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock fire.
6) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock.
8) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
9) Do not modify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
,
CAUTION
1) This equipment must be earthed and installed with earth leakage current breaker. It may cause electrical shock if grounding is not perfect.
2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.
3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.
2
INSTALLATION INSTRUCTIONS
1. Wall-mounted type
Selecting installation place
than
More than 15cm
00cm
2
More than 2.0m
Fig.1
Fig.2
More than 12cm
More than
ore
M
30cm
than 60c
Read completely, then follow step by step.
Indoor unit
Do not expose the indoor unit to heat or steam.
More than 12cm
Select a place where there are no obstacles in front or around the unit. Make sure that condensation drainage can be conveniently routed away. Do not install near a doorway. Ensure that the space on the left and right of the unit is more than 12cm. Use a stud finder to locate studs to prevent unnecessary damage to the wall. The indoor unit should be installed on the wall at a height of 2.0 metres or more from the floor. The indoor unit should be installed allowing a minimum clearance of 15cm from the ceiling. Any variations in pipe length will/may require adjustment to refrigerant charge. There should not be any direct sunlight. Otherwise, the sun will fade the plastic cabinet and affect its appearance. If unavoidable, sunlight prevention should be taken into consideration.
Outdoor unit
If an awning is built over the outdoor unit to prevent direct sunlight or rain exposure,
ore
M
m
0c
3
an
th
make sure that heat radiation from the condenser is not restricted. Ensure that the clearance around the back of the unit is more than 30cm and left side is more than 30cm. The front of the unit should have more than 200cm of clearance and the connection side (right side) should have more
More
than 60cm of clearance. Do not place animals and plants in the path of the air inlet or outlet. Take the air conditioner weight into account and select a place where noise and vibration will not be an issue. Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
m
Rooftop installation:
If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting. If the outdoor unit is installed on roof structures or external walls, this may result in excessive noise and vibration, and may also be classed as a non serviceable installation.
3
INSTALLATION INSTRUCTIONS
Tools needed for installation:
Level gauge Screwdriver Electric drill,Hole core drill ( 65mm)
Flaring tool set Specified torque wrenches: 1.8kgf.m, 4.2kgf.m,
5.5kgf.m, 6.6kgf.m(different depending on model No.) Spanner (half union) Hexagonal wrench (4mm) Gas-leak detector
Accessories
Vacuum pump Gauge manifold Users manual Thermometer Multimeter Pipe cutter Measuring tape
Number
1
2
3
4
5
6
7
8
9
Note: Except the above parts provided, the other parts needed during installation you must purchase.
Name of Accessories
Installation Plate
Plastic Expansion Sheath
Self-tapping Screw A ST3.9X25
Seal (See Page 8 for details) Drain Joint
Connecting
(See page 8 for details)
Liquid side
pipe Assembly
Gas side
Remote controller
Self-tapping Screw B ST2.9X10
Remote controller holder
6.35
( 12000Btu/h model)
9.53
( 12000Btu/h model)
12.7
Q ty/one unit
1 8
8 1
1
Parts you must purchase
(The minimum pipe wall-thickness of 0.7mm is required. )
1
2
1
4
More than 12cm
More than 12cm
INSTALLATION INSTRUCTIONS
More than 15cm
More than
12cm
2
1
3
More than
12cm
Air filter
Remote controller
Air filter
Remote controller
One-Two One-Three One-Four
CAUTIONS
This illustration is for explanation purposes only. The actual shape of your air condtioner may be slightly different. Copper lines must be insulated independently
Air filter
5
Remote controller
More than
10cm
A
Mor
Loop a connective cable
th
e
an 2
B
Remote controller
Air out
cm
00
Air filter
60cm n
a h
t e
r Mo
Fig.3
4
6
than
More
30cm
Mor
e than
60c
m
C
CAUTION
Use a stud finder to locate studs to prevent unnecessary damage to the wall. A minimum pipe run of 3 metres is required to minimise vibration & excessive noise. Two of the A, B and C directions should be free from obstructions.
5
INSTALLATION INSTRUCTIONS
Indoor unit installation(wall-mounted type)
1. Fit the Installation Plate
1. Fit the installation plate horizontally on structural parts of the wall with spaces around the installation plate.
2. If the wall is made of brick, concrete or the like, drill eight (8) 5mm diameter holes in the wall.Insert Clip anchor for appropriate mounting screws.
3. Fit the installation plate on the wall with eight (8) type “A” screws.
Note:
Fit the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate. The Installation Plate may be slightly different according to the different models of indoor unit.
(Dimensions are in “mm” unless otherwise stated)
Model
12000Btu/h
>12000Btu/h
A(mm)
710
750
780
790
780
815
B(mm)
250
250
270
265
270
280
120mm or more to wall
Left rear side refrigerant pipe hole 65
12cm or more to wall
Left refrigerant pipe hole 65
Correct orientation of Installation Plate
Indoor unit outline
45
40
Indoor unit outline
45
45
Fig.4
150mm or more to ceiling
Installation plate
A
(1)
15cm or more to ceiling
A
(2)
Fig.5
120mm or more to wall
90
B
40
Installation plate
96
45
Right rear side refrigerant pipe hole 65
12cm or
B
more to wall
Right refrigerant pipe hole 65
2. Drill a hole in the wall
1. Determine hole positions according to the diagramdetailed in Fig.5. Drill one (1) hole ( 65mm) slanting slightly to outdoor side.
2. Always use wall hole conduit when drilling metal grid, metal plate or the like.
3. Connective Pipe and Drainage Installation
Drainage
1. Run the drain hose sloping downward. Do not install the drain hose as illustrated in Fig.7.
Do not block water flow by a rise.
6
Indoor
Wall
Outdoor
5-7mm
Fig.6
Do not put the end of drain hose into water.
Fig.7
2. When connecting extension drain hose, insulate the connecting part of extension drain hose with a shield pipe, do not let the drain hose slack.
INSTALLATION INSTRUCTIONS
Connective pipe installation
1. For the left-hand and right-hand piping, remove the pipe cover from the side panel.
2. For the rear-right-hand and rear-left-hand piping, install the piping as shown in Fig.9. Bend the connective pipe to be laid at 43mm height or less from the wall.
3. Fix the end of the connective pipe. (Refer to Tightening Connection in REFRIGERANT PIPING CONNECTION)
4. Piping and wrapping
Bundle the tubing, connecting cable, and drain hose with tape securely, evenly as shown in Fig.11. Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room. Do not put anything else in the box.
CAUTION
Connect the indoor unit first, then the outdoor unit. Do not allow the piping to let out from the back of the indoor unit. Be careful not to let the drain hose slack. Heat insulated both of the auxiliary piping. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit. Never intercross nor intertwist the power wire with any other wiring. Run the drain hose sloped downward to drain out the condensed water smoothly.
Right-hand piping
Left-hand piping
Indoor unit outline
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Drain hose
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Indoor unit
Connective cable
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Fig.8
Fig.9
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Fig.10
Fig.11
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Rear-right piping
Rear-left piping
Connective pipe
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3 4
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Ponding box
Pipe room
Connective pipe
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Wrapping belt
7
INSTALLATION INSTRUCTIONS
4. Indoor unit installation
1. Pass the piping through the hole in the wall.
2. Put the upper claw at the back of the indoor unit on the upper hook of the installation plate, move the indoor unit from side to side to see that it is securely hooked (see Fig.12).
3. Piping can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall. Get it out after finish piping.
4. Push the lower part of the indoor unit up on the wall, then move the indoor unit from side to side, up and down to check if it is hooked securely.
10.5KW
Max. 40m
(R410A)
(R410A)
(R407c/R22)
Max.10m
(R407c/R22)
Fig.12
Max.5m
8
INSTALLATION INSTRUCTIONS
2. Four-way cassette type
Attached fittings
Please check whether the following fittings are of full scope. If there are some attached fittings free from use, please restore them carefully.
Installation Fittings
1. Expansible hook.................................4
2. Installation hook.................................4
3. Installation paper board.....................1
Tubing & Fittings
5. Connecting pipe group.........................1
6. Binding tape.........................................6
7. Soundproof / insulation sheath.............2
Remote controller & Its Frame
8 Remote controller............................1
9. Frame..............................................1
4. Bolt M5 16 or M6 12.....................4
Notes before installation
1. Decide the correct carry-in path.
2. Move this unit as originally packaged as possible.
3. If the air conditioner is installed on a metal part of the building, it must be electrically insulated according to the relevant electrical code.
4. If installing in a lonely building or at a high position where it is hot and humid with frequent thunder­ storm, lightning-protection equipment is necessary.
Indoor unit installation
1. Install the main body
A. The existing ceiling (to be horizontal) a. Please cut a quadrangular hole of 600 600mm in the ceiling according to the shape of the installation paper board. (Refer to Fig.15 & 16) The center of the hole should be at the same position of that of the air conditioner body. Determine the lengths and outlets of the conn­ ecting pipe, drain pipe and cables. To balance the ceiling and to avoid vibration, please enforce the ceiling when necessary. b. Please select the position of installation hooks according to the hook holes on the installation board. Drill four holes of 12mm, 50~55mm deep at the selected positions on the ceiling. Then embed the expansible hooks(fittings). Face the concave side of the installation hooks toward the expansible hooks. Determine the length of the installation hooks from the height of ceiling, then cut off the unnecessary part. If the ceiling is extremely high, please determine the length of the installation hook according to facts. Cut the installation hook open in the middle position, then use apropriate length of reinforcing rod ( 12) to weld together.
10. Mounting screw(ST2.9 10-C-H) ...2
11. Alkaline dry batteries (AM4)............2
12. Outdoor/indoor unit signal wire............1
Necessary roomNecessary room
A 280
Outlet
Inlet
Outlet
Drain side
>1000
>1000
>2300
Fig.13
Fig.14
580(Body)
600(Ceiling hole)
611(Hook location)
650(Panel)
Fig.15
Ground
A
422 28.5
>1000
>1000
67
580(Body)
650(Panel)
600(Ceiling hole)
401(Hook location)
9
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