Price FHC, FHMX Installation Manual

MANUAL – INSTALLATION
Fume Hood Contoller/Monitor
FHC/FHMX Series
v300 – Issue Date: 05/31/17
© 2017 Price Industries Limited. All rights reserved. Firmware Version: 1.6.0
FUME HOOD CONTROLLER / MONITOR
TABLE OF CONTENTS
Section 1 - Introduction
Product Overview .......................................................... 1
Features ........................................................................ 1
Fume Hood Interface (FHI) Features .............................2
Sidewall Sensor (SWS) Features .................................... 2
Sash Position Sensor (SPS) Features ............................2
Presence Sensor (PS) Features .....................................2
Section 2 - Installation & Mounting
Fume Hood Controller (FHC) Installation & Mounting .....3
Fume Hood Monitor (FHMX) Installation & Mounting ..... 4
Sash Position Sensor (SPS) Installation & Mounting ...... 5
Sidewall Sensor (SWS) Installation & Mounting .............. 7
Presence Sensor (PS) Installation and Mounting ........... 8
Wiring Diagram ............................................................. 9
Fume Hood Location Considerations .......................... 11
Section 3 - Sash, Sidewall & Hybrid Configuration
Control Settings ..........................................................12
Fume Hood Interface (FHI) .......................................... 13
FHI - Initial Start Up ..................................................... 13
Information Menu ........................................................ 14
Service Menu .............................................................. 14
IMPORTANT NOTES
CAUTION
This mark indicates an important point for the proper function of the fume hood and the FHC. Improper installation or setup may cause unit failure and contamination of the laboratory space. Pay close attention to all caution points throughout this manual.
Application Support
P: 204.654.5604
E: criticalcontrols@priceindustries.com
W: www.pricecriticalcontrols.com
Technical Support
P: 866.884.3524
E: pccfieldservice@priceindustries.com
Section 4 - Interface And Menus
Control/Monitor ........................................................... 15
Alarm Points ................................................................ 17
Occupancy ................................................................. 17
Input ........................................................................... 18
Output ........................................................................ 19
Network ...................................................................... 21
FHI Setup .................................................................... 21
Diagnostic ................................................................... 22
Section 5 - Setup Wizard
Setup Wizard .............................................................. 23
Section 6 - Balance And Verification
Balance & Verification .................................................. 25
Section 7 - BACnet Points List
BACnet Points List ...................................................... 26
pricecriticalcontrols.com | FUME HOOD CONTROLLER / MONITOR - Manual
FUME HOOD CONTROLLER / MONITOR
SECTION 1 - INTRODUCTION
Product Overview
Laboratory fume hoods serve as ventilation systems that efficiently exhaust chemical vapors, mist, and fumes. Fume hoods also provide a barrier protecting occupants from certain reactions, spills, and even fires. In most cases special fans exhaust the fumes outside, which greatly dilute their concentration and reduce their harmful effects. In some cases a specialized scrubber is also required to remove the vapors from the exhaust air.
Fume hoods require constant exhaust airflow to ensure that none of the air entering the fume hood ever escapes back into the laboratory space. This ensures the safety of the user and of any other occupants of the room or building. The exhaust airflow, measured in cubic feet per minute (CFM), creates a face velocity across the sash opening. This is the industry standard measure of fume hood safety. Typically the face velocity of a fume hood must be between 80 – 100 feet per minute (FPM), but this can vary based on local codes or the fume hood design. It is important to note the required face velocity for the hood being used.
Features
The Fume Hood Controller (FHC) can ensure a safe working environment by constantly monitoring and adjusting the exhaust to maintain the correct face velocity. The main control inputs are sash sensors and sidewall sensors. Sash sensors use a potentiometer attached to the sash to measure the current height. Face velocity in feet per minute (FPM) is calculated in real time. Sidewall sensors use an extremely sensitive, low pressure sensor to measure the negative pressure in the hood compared to the lab space. The Fume Hood Monitor (FHMX) constantly monitors the fume hood face velocity and can provide real-time fume hood information to operators and to the building management system (BMS) over BACnet.
16 bit – high speed flash based microprocessor with watch dog timer, brown out reset
Multi-stage surge protection against voltage spikes on 24 VAC input
2 simple connections to sidewall sensors using RJ-12 jacks
3 Sash position inputs (10kΩ)
2 binary outputs rated at 0.5 amps each, protected with thermal fuse (RED LED on trip)
1 binary output (dry contact)
2 analog outputs (0-10 VDC)
2 binary inputs
Pluggable terminal blocks
Mnet high-speed fume hood network port
1 potentiometer input
1 pressure port input
CAUTION
A higher face velocity is not always safer. Turbulence in the fume hood
can be created by high face velocities causing issues with spillage/blowback.
1
FUME HOOD CONTROLLER / MONITOR - Manual | pricecriticalcontrols.com
LED’s for Mnet/Lnet data TX/RX, Mnet/Lnet wiring fault, and RS-45 termination
FUME HOOD CONTROLLER / MONITOR
SECTION 1 - INTRODUCTION
Fume Hood Interface (FHI) Features
Backlit 14x2 LCD Interface with true character display
LED side bars offer 180 degree viewing of current fume hood status
Variety of colors displayed to indicate fume hood status
Password protected setup menu
Easy to use MENU system for fast and simple setup of system
Included RJ45 plenum rated cable for fast, error free hookup
Setup Wizard – walk through setup of FHC when first powered up
Sidewall Sensor (SWS) Features
Ultra Low flow digital temperature compensated pressure transducer
25 ft. sensor cable with quick­connect installation
FUME HOOD INTERFACE
SIDEWALL SENSOR
Sidewall assembly with easy-to­mount hardware
Sash Position Sensor (SPS) Features
Ultra long life potentiometer (over 250,000 cycles)
Stainless steel cable for stability
Metal mounting ring for stable installation and reliability
Thick plastic cover for protection against airborne chemical agents
Presence Sensor (PS) Features
Low profile device
Adjustable coverage pattern
Sensitive response
SASH POSITION SENSOR
PRESENCE SENSOR
pricecriticalcontrols.com | FUME HOOD CONTROLLER / MONITOR - Manual
2
FUME HOOD CONTROLLER / MONITOR
SECTION 2 - INSTALLATION & MOUNTING
Fume Hood Controller (FHC) Installation & Mounting
Open the controls enclosure on the Price Venturi Valve that is installed in the fume hood exhaust duct.
Follow the wiring diagram found on page 10 for the FHC electrical installation.
CAUTION
The Fume Hood Controller is factory mounted on the valve when ordered with a Price Venturi Valve. Only electrical installation is required.
Ensure the valve is facing the correct direction and is mounted in the correct orientation (vertical or horizontal).
INSTALLATION & MOUNTING
FUME HOOD
CONTROLLER
2
1
HIGH PRESSURE PORT
LOW PRESSURE PORT
4
RJ-45 PLENUM
RATED FHI CABLE
VENTURI
VALVE
DUCT
AIRFLOW DIRECTION
Required items:
1
Venturi Valve
2
Fume Hood Controller
3
Fume Hood Interface
4
RJ-45 Plenum Rated FHI Cable
FUME HOOD
INTERFACE
3
3
FUME HOOD CONTROLLER / MONITOR - Manual | pricecriticalcontrols.com
FUME HOOD CONTROLLER / MONITOR
SECTION 2 - INSTALLATION & MOUNTING
Fume Hood Monitor (FHMX) Installation & Mounting
The FHMX may arrive valve mounted (see FHC Installation & Mounting) or in a panel mount controls enclosure. Open the controls enclosure to access the FHMX.
Follow the wiring diagram found on page 9 for the FHMX electrical installation.
CAUTION
The Fume Hood Monitor is factory mounted in an enclosure when ordered. Only electrical installation is required.
Ensure that the panel-mount enclosure is mounted in a location that can be accessed for electrical installation.
INSTALLATION & MOUNTING
FUME HOOD
MONITOR
1
3
RJ-45 PLENUM
RATED FHI CABLE
DUCT
AIRFLOW DIRECTION
Required items:
1
Fume Hood Monitor
2
Fume Hood Interface
3
RJ-45 Plenum Rated FHI Cable
FUME HOOD
INTERFACE
2
pricecriticalcontrols.com | FUME HOOD CONTROLLER / MONITOR - Manual
4
FUME HOOD CONTROLLER / MONITOR
SECTION 2 - INSTALLATION & MOUNTING
Sash Position Sensor (SPS) Installation & Mounting
The sash sensor can be mounted in one of four ways. Option A mounts directly above the sash outside of the fume hood. Options B and C mount to the counter weight cable, and Option D mounts directly in the hood.
Option A) Mount the sash sensor above the sash as shown in Figure 1.
Ensure the cable is free from obstruction along the entire length of sash movement.
Ensure that the mounting position of the end of the cable will not pass above the sash sensor even at the maximum sash height.
Run the sensor cable back to the FHC mounted on the venturi valve or the FHMX.
Option B) Mount the sash sensor on the top of the fume hood as shown in Figure 2.
Ensure the cable is free from obstruction along the entire length of sash movement.
FIGURE 1 FIGURE 2
FIGURE 3
The sensor cable may be attached directly to the counter weight. This configuration may be desired when the sash connects to the counterweight with a belt and pulley system.
Run the sensor cable back to the FHC mounted on the venturi valve or the FHMX.
Option C) Mount the sash sensor on the top of the fume hood as shown in Figure 3 and 4.
Ensure the cable clamp does not pass around a pulley.
Run the sensor cable back to the FHC mounted on the venturi valve or the FHMX.
Ensure the sensor cable travels parallel to the counter weight cable.
5
FUME HOOD CONTROLLER / MONITOR - Manual | pricecriticalcontrols.com
FIGURE 4
FUME HOOD CONTROLLER / MONITOR
SECTION 2 - INSTALLATION & MOUNTING
Option D) Mount the sash sensor on the inside wall of the fume hood as shown in Figure 5. This is the least preferable mounting option, as the sensor is directly in the exhaust air stream.
Ensure that the sensor and cable to not interfere with the mechanical operation of the fume hood sash.
Ensure the sensor is as close to the sash as possible so that the cable is completely parallel to the sash in all positions.
Raise the sash to the fully open position (not just the working height). Screw the metal ring into the sash. Ensure that the sensor is mounted higher than the fully open position of the sash.
Once mounted, raise and lower the sash several times to ensure that the cable is clear of all obstructions and moves freely with the sash.
FIGURE 5
Run the sensor cable back to the FHC mounted on the venturi valve or the FHMX.
CAUTION
The sash position sensor cable must be mounted as close to parallel as possible with the direction of the sash movement. Any angle can cause improper sash height readings and result in poor control.
CAUTION
If only one SPS is required, the SPS must be wired into the SASH POSITION SENSOR #1 port on the FHC/FHMX.
pricecriticalcontrols.com | FUME HOOD CONTROLLER / MONITOR - Manual
6
FUME HOOD CONTROLLER / MONITOR
SECTION 2 - INSTALLATION & MOUNTING
Sidewall Sensor (SWS) Installation & Mounting
The sidewall sensor consists of multiple components: The Sidewall Sensor, two hollowed bolts, a male brass pressure port, and kink resistant tubing.
With the sash in the fully open
position, drill a 5/16” hole 5” above and 5” inward from
the base of the sash. Mount the Sidewall Sensor behind the fume hood wall, in the fume hood plenum using one of the hollow bolts.
To mount the exterior hollow bolt, drill a 5/16” hole on the front of the fume hood, no more than 12” away from the Sidewall Sensor.
Attach the provided male brass pressure port to the exterior hollow bolt.
Use the kink-resistant tubing to attach the brass pressure port from the SWS to the brass pressure port on the exterior hollow bolt.
Attach the sensor cable to the SWS and run the cable back to the FHC mounted on the venturi valve or the FHMX.
INSTALLATION & MOUNTING LOCATION
INSTALLATION & MOUNTING DETAILS
SENSOR CABLE
HOLLOWED BOLT #2
3
2
KINK RESISTANT TUBING
THE SIDEWALL SENSOR IS
MOUNTED BEHIND THE WALL, IN
THE FUME HOOD PLENUM, USING A
HOLLOWED BOLT PROVIDED.
4
HOLLOWED BOLT #1
CAUTION
Mounting position is critical to ensure the accuracy of the SWS. Ensure that there are no sharp bends or kinks in the tubing during the installation. Improper installation will cause failure of the SWS.
CAUTION
If only one SWS is required, the SWS must be wired into the SIDEWALL SENSOR #1 port on the FHC/FHMX.
7
FUME HOOD CONTROLLER / MONITOR - Manual | pricecriticalcontrols.com
MALE BRASS PRESSURE PORT
Required items:
1
Side Wall Sensor
2
Hollowed Bolt x2
3
Male Brass Pressure Port
5
1
BRASS PRESSURE PORT
4
Sensor Cable
5
Kink Resistant Tubing
SIDEWALL
SENSOR
FUME HOOD CONTROLLER / MONITOR
SECTION 2 - INSTALLATION & MOUNTING
Presence Sensor (PS) Installation and Mounting
1. Remove the cover of the presence sensor by placing the blade of a small screwdriver in the notch in the right side of the cover as shown (see Figure 1). Always remove the cover in this manner.
2. Drill two screw pilot holes and one wire passage according to the template in Figure 2.
3. Insert mounting screws partially into holes. Route the wire harness through the wire passage hole as shown in Figure 3.
4. Route the wire harness through the hole in the presence sensor. Install the presence sensor onto the mounting screw and tighten.
5. Replace the cover by engaging the left side first and then gently snapping the cover into place
FIGURE 1 - INSERT SMALL SCREWDRIVER AND PRY UPWARDS
FIGURE 2 - MOUNTING TEMPLATE
FIGURE 3 - WIRE HARNESS
CAUTION
Remember to follow these safety precautions:
Shut off power to the FHC or FHMX before wiring the sensor.
Always ensure wiring is located clear of any moving parts to avoid damage.
POWER CABLE
MOUNTING SCREW
FIGURE 4 - MOUNTED PRESENCE SENSOR
FIGURE 5 - PRESENCE SENSOR FACTORY SETTINGS
pricecriticalcontrols.com | FUME HOOD CONTROLLER / MONITOR - Manual
8
Loading...
+ 23 hidden pages