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PRESTO OWNER’S MANUAL Page 2 WP & WPS Series Work Positioners
A. Inspection ....................................................................................................................................................3
B. Removing from Pallet ..................................................................................................................................3
A. Operating Instructions ...................................................................................................................................4
B. Daily Operations Maintenance Checks .........................................................................................................4
A. Instructions ....................................................................................................................................................4
B. Monthly Operations Maintenance Checks ...................................................................................................4
S E C T I O N 6:
Service .................................................................................................................................................................5
Table 3: Replacement Parts ........................................................................................................................... 15
PRESTO OWNER’S MANUAL Page 3 WP & WPS Series Work Positioners
List of Tables
S E C T I O N 1
INTRODUCTION
This manual attempts to provide all of the information necessary for the safe and proper installation, operation and maintenance of Presto’s Battery Operated Work Positioner. It is important
that all personnel involved with the installation,
maintenance or operation of the Work Positioner
read this manual. Additional manuals are available at www.prestolifts.com
The battery-operated Work Positioner is equipped
with a data plate that has a serial number and
model identication. Please refer to these numbers when ordering parts or requesting further
information.
The battery-operated Work Positioner is designed
for lifting, lowering and positioning a wide variety of loads. Call Presto for further instructions
where unique situations arise that are not covered
in this manual.
The battery-operated Work Positioner is designed
for only indoor, non-hazardous locations. These
units are not for personnel lifting. All equipment
is manually propelled and has a hydraulically
powered vertical travel.
S E C T I O N 2
SAFETY
The battery-operated Work Positioner is a very
powerful lift capable of doing large amounts of
work.
Carefully read this manual before installing
or operating this lift. Some hazards have been
identied that may occur during the installation,
maintenance and use of this lift.
All personnel must stand clear of the lift
•
while in motion.
Do not put hands or feet under the forks or
•
platform.
Do not stand underneath the forks or plat-
•
form.
Do not stand in front of the Work Positioner
•
while in motion.
Do not stand, sit or climb on the lift.
•
Do not use the lift on soft, uneven or unstable
•
surfaces.
Do not exceed the load center or capacity.
•
S E C T I O N 3
INSTALLATION
A. INSPECTION
The lift is tested and inspected prior to shipment.
Inspect the Work Positioner completely upon receipt, to determine if there is any damage caused
during shipment by the freight company and that
the lift is complete. A freight claim must be led
with the freight company if damage is apparent. Do Not use the lift if there appears to be any
damage. Check the following with the lift in a
collapsed position:
Check for signs of damage especially to the
•
back cabinet that houses the battery, electrical/hydraulic power pack.
Check all connections for tightness. Is there
•
hydraulic uid visible?
Check base frame for dimensions and struc-
•
tural integrity.
Inspect for any bent or damaged metal parts.
•
B. REMOVING FROM PALLET:
Remove all packaging materials prior to removing the lift from the pallet. Visually inspect the
lift as closely as possible.
WARNING!
Do not perform any repair work on lifts if
•
there is a load on the forks or platform.
Do not perform any repair work if the forks
•
or platform is in the raised position.
PRESTO OWNER’S MANUAL Page 4 WP & WPS Series Work Positioners
Carefully pick up the lift taking into consideration the center of gravity of the lift with an
overhead hoist or forklift. Use a hoist and nylon
sling with a minimum of 2,000-lb capacity if you
choose to pick the lift up with an overhead hoist.
Pick the lift up by the top cross member of the
lift. Have all personnel completely cleared from
the area because the lift will begin to swing when
it is clear of the pallet.
Pick the lift up approximately six inches above
the pallet. Once raised and secure remove the
pallet from below the lift then lower the lift.
S E C T I O N 4
OPERATION
A. OPERATING INSTRUCTIONS:
To raise the lift, push the control handle or
1.
activate the UP BUTTON on a remote control.
To lower the lift, pull the control handle or
2.
activate the DOWN BUTTON on a remote
control.
Whenever the controls are released, the lift
3.
stops.
AUTHORIZED OPERATORS SHOULD READ
AND UNDERSTAND ALL INSTRUCTIONS,
PRECAUTIONS AND WARNINGS. IMPROPER USE OF THIS LIFT COULD RESULT IN
INJURY AND/OR DAMAGE TO THE LOAD
AND/OR EQUIPMENT.
Inspect the lift for damaged or worn parts.
•
Do not use if not in safe operating condition.
Use lift only on hard level surfaces.
•
Make sure load is evenly distributed, not
•
loose or unstable and is as far back as possible on the platform or forks. Do not pick
up loads on the tips of the forks or edge of
platform.
Adjust forks to the maximum practical width
•
on a fork model lift if they are adjustable.
Pick loads up on both forks, not one.
Do not overload. Check load center and lift
•
weight capacities that are located on the data
plate.
Make sure work area is clear of all obstruc-
•
tions.
Check overhead clearance before lifting loads
•
or transporting.
Make sure oor lock pad is in rm contact
•
with oor before lifting load, lowering load
or using as a workstation.
Brace or block lift when sliding loads on or
•
off platform or forks.
B. DAILY OPERATIONS MAINTENANCE
CHECKS:
1. Battery
Check for corroded and loose terminals. A
•
white powder substance will be present if
there is any existing corrosion.
Check for loose battery tie-downs.
•
Visually inspect for any cracks or damage to
•
the casing.
2. Charger
Inspect wire connections.
•
Check power cord for nicks/damage.
•
Check charger for proper mounting.
•
3. Hydraulic System
Inspect pump and cylinder for oil leaks.
•
Check hydraulic oil level. Unscrew breather
•
plug on power unit with forks platform uid
will be ½ - ¾ of an inch from opening all the
way down.
Check hydraulic ttings and hoses
•
4. Frame Assembly
Check oor lock.
•
Check placement of safety screen.
•
Check chain roller assembly.
•
Check for any worn or damaged parts.
•
S E C T I O N 5
MAINTENANCE
A. INSTRUCTIONS:
Grease wheels and casters at least once a
•
month to maintain easy roll of lift.
Use only Hydraulic Oil (Conoco Super Hy-
•
draulic 32 or equivalent) in the hydraulic system. NEVER USE HYDRAULIC BRAKE
FLUID.
Do not overload your lift.
•
PRESTO OWNER’S MANUAL Page 5 WP & WPS Series Work Positioners
B. MONTHLY MAINTENANCE CHECKS:
reference.
1. Battery
Clean terminals.
•
Clean battery compartment area.
•
Check specic gravity -- fully charged battery
•
should read 1265.
Check uid level in all cells. Fill with
•
distilled water as necessary to bring uid to
within ¾” of the top.
2. Hydraulic System
Clean and inspect hydraulic cylinder.
•
Lubricate chains with a rust inhibitive chain
•
lubricant.
Check chain tension. The chains should be
•
tight enough so that they do not come off the
chain roller assembly. The tension should
be adjusted so that the chains bear equal
amounts of load weight.
3. Frame Assembly
Clean and lubricate all roller bearings and
•
cam followers.
Clean and inspect all welds.
•
Check wheels for wear and damage.
•
Inspect nameplate for legibility. Place the se-
•
rial and model number shown on the nameplate on the cover of the manual for future
S E C T I O N 6
SERVICE
IF LIFT DOES NOT RISE TO FULL HEIGHT
-- check for leaks or shortage of oil. Maintain the
proper oil level.
IF THE LIFT TENDS TO CREEP DOWNWARD
UNDER A LOAD -- a speck of dirt may be
obstructing the seating of the valve and allowing
leakage. To correct, follow these instructions:
Raise lift to full lifting height and then lower
•
it to lowest point of lift. It may be necessary
to do this ve or six times. In lowering the
lift, lower it in stages, that is, lower the lift
six inches to a foot at a time. This will dislodge the dirt and lift will operate properly.
PRESTO OWNER’S MANUAL Page 6 WP & WPS Series Work Positioners
Note: The “XXX” in a part number means that a raising height is required to substitute for the Xs. If the raising
height is only two digits, a 0 is used to replace the rst X to complete a part number.
PRESTO OWNER’S MANUAL Page 10 WP & WPS Series Work Positioners
Figure 9: Work Positioner Back Plate Assembly
Work Positioner Back plate Assembly
Note Item#1-A & -B include 2 thru 13
Item#P/N#DescriptionQty.
1-A1009-003-02ABack plate and fork assembly 42” forks (forks not shown)1
-B1009-003-04ABack plate and fork assembly 48” forks (forks not shown)1
2-A1009-003-02Back plate and fork assembly 42” forks (forks not shown)1
2-B1009-003-04Back plate and fork assembly 48” forks (forks not shown)1
30462-02Guide Roller Assembly4
40564LGuide Thrust Left2
50564RGuide Thrust Right2
6C106-27Adjusting Stud2
7 NO9403/8-16x1 ¼ hex head bolt4
8NO1003/8-16 hex nut4
9NO3243/8 ID X 1” CD at washer4
10L434Link, connector2
11NO5503/8-16 x 2” socket set screw4
12NO120Nut, jam 3/8-164
13C184Race, bearing (loctite to stud)4
14C104-XXLift Chain2
XX = Lift Chain
PRESTO OWNER’S MANUAL Page 11 WP & WPS Series Work Positioners
Figure 10:DC Power Wiring Schematic
Figure 11: Old DC Power Pack
Figure 12: Old DC Power Pack w/ Remote Control
PRESTO OWNER’S MANUAL Page 12 WP & WPS Series Work Positioners
Figure 13: AC Power Wiring Schematic
Figure 14: Standard AC Power Pack
Figure 15: AC Power w/ Remote Control
PRESTO OWNER’S MANUAL Page 13 WP & WPS Series Work Positioners
Table 3: Old Style Replacement Parts*
DescriptionPart NumberUsed On
Power Pack: A completely assembled DC motor, pump and reservoir with manual control.
Call Presto Lifts for part numbers if a remote
control power pack is needed.
Power Pack: A completely assembled AC motor, pump and reservoir with Pendant/s. Please
specify the voltage and control/s.
Pump Body For AC or DC Motor without
Remote Control: Includes a B208 Pump Body
Gasket.
Pump Body For AC or DC Motor with Remote Control: Includes a B208 Pump Body
Gasket.
B200-1000
B200-2000
B200-3000
B200-4000
E200-1000
E200-2000
E200-3000
E200-4000
B228-1000
B228-2000
B228-3000
B228-4000
E228RC-1000
E228RC-2000
E228RC-3000
E228RC-4000
All 1000 lb. capacity models
All 2000 lb. capacity models
All 3000 lb. capacity models
All 4000 lb. capacity models
All 1000 lb. capacity models
All 2000 lb. capacity models
All 3000 lb. capacity models
All 4000 lb. capacity models
All 1000 lb. capacity models
All 2000 lb. capacity models
All 3000 lb. capacity models
All 4000 lb. capacity models
All 1000 lb. capacity models
All 2000 lb. capacity models
All 3000 lb. capacity models
All 4000 lb. capacity models
Oil TankB201All lifts
Dipstick Gasket, Oil LevelB203All lifts
Dipstick, Oil LevelB204All lifts
Oil Tank Pipe PlugB205All lifts
Cap Screw Lock Washer, Oil TankB206All lifts
Oil Tank Cap ScrewB207All lifts
Pump Body GasketB208All lifts
Oil StrainerB209All lifts
Pump Intake NippleB210All lifts
Flow Control ValveB211RC-AAll lifts
Pump Body Cap ScrewB221All lifts
Pressure Release "O" RingB222All lifts
Pressure Release CamB223All lifts
Operating Lever, Manual for AC or DC Motor
Operating Lever, Spring/Connecting Pins
Operating Lever Knob
Battery Cable, Negative
Battery Cable, Positive
Battery Hold Down Kit
Battery Hold Down Kit
*Not all parts are available for old style power units, call 800-343-9322 w/ serial number.
PRESTO OWNER’S MANUAL Page 14 WP & WPS Series Work Positioners
DescriptionPart NumberUsed On
Switch, Manual for DC Motor
Switch Manual, Mounting bracket for DC
motor
B256
B252
B257
All lifts
All lifts
All lifts
Switch, Connector to Motor for DC Motor
Motor, DC 12 volt
Oldham Coupling, DC Motor
Brushes, Set for Western DC Motor
Brushes, Set for PrestoLite DC Motor
Solenoid for DC Motor
Solenoid Coil, for DC Down Flow
Solenoid Valve, for DC Down Flow
Solenoid Valve with Coil for DC Down Flow
Hand Pendant for DC Power Packs
Hand Pendant Coil Cord for DC Motor
B258
B255
B250W
B250P
B262RC
1000-056-03
B263RC-01
B263RC
B268RC-B
B267RC
All lifts
All lifts
All lifts
All lifts
All lifts w/ Remote Controls
All lifts w/ Remote Controls
All lifts w/ Remote Controls
All lifts w/ Remote Controls
All lifts w/ Remote Controls
All lifts w/ Remote Controls
Operating Lever, Manual for AC MotorE243All lifts
Oldham Coupling, AC Motor
Motor, AC 3/4 HP 115 Volt
Motor AC, Power Cord
Micro Switch for AC Motor
Hand Pendant for AC Power Packs
Hand Pendant, Coil Cord for AC Motor
Wheel w/Bearing, 8"x2", Available only in Nylon
Wheel w/Bearing, 8"x2", Available only in Nylon
Wheel w/Bearing, 3"x3", Available only in Nylon
Wheel w/Bearing, 5" Phenolic
Wheel Shaft with Washer
*Not all parts are available for old style power units, call 800-343-9322 w/ serial number.
PRESTO OWNER’S MANUAL Page 15 WP & WPS Series Work Positioners
Ordering Replacement Parts
Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose.
Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible
for equipment failures resulting from the use of incorrect replacement parts or from unauthorized
modications to the unit.
Presto Lifts can supply all replacement parts for your lift. With your order, please include the model
number and the serial number of the unit. You can nd these numbers on the name plate. This plate
is located within the cabinet, or the angle iron cylinder cross support.
To order replacement parts, please call the Presto Parts Department. Parts are shipped subject to the
following terms:
• FOB factory
• Returns only with the approval of our Parts Department.
• Credit cards preferred (except parts covered by warranty).
• Freight collect for truck (except parts covered by warranty).
• Freight - prepaid and invoice for small parcel shipments (except parts covered by warranty).
Parts replaced under warranty are on a “charge-credit” basis. We will invoice you when we ship the
replacement part, then credit you when you return the worn or damaged part.
Presto Lifts Parts Department
P.O. Box 1380, Portland, ME 04104-1380
Telephone: 800-343-9322
FAX: 888-788-6496
Email: Service@PrestoLifts.com
www.PrestoLifts.com
PRESTO OWNER’S MANUAL Page 16 WP & WPS Series Work Positioners
RESTOCKING POLICY
Presto Lift, Inc.’s goal is for you to be satised with your order. Merchandise may be returned, but
returns will be subject to a restocking fee to cover the costs Presto Lift, Inc. incurs which include
but are not limited to handling, storage of the units, etc. Presto Lift, Inc. will issue refurbishing
costs where end-user wear is apparent. We would prefer to not charge for these costs but nd
it necessary any apologize for any inconvenience. Please review the RETURN MATERIALS
AUTHORIZATION (RMA) PROCEDURES.
PARTS
Standard parts may be returned with a 20% restocking fee. Modied or custom-engineered parts
are not returnable. Unfortunately, due to potentially concealed damage, all sales of electrical
assemblies are nal.
QUALITY ISSUES
Should you feel there is a quality problem, please contact the seller to ask questions and gather
information on how to rectify the issue. Presto Lift Inc. reserves the right to determine potential
credits, as a result of factory defects, based on its inspection of the merchandise.
GENERAL
All products shipped from our factory have passed Quality Assurance inspection and testing.
The carrier of choice has signed for, and accepted the product in new working condition. The
customer should inspect to ensure it is not received damaged, has no concealed damage or is not
incomplete. Parts orders are determined to be complete based upon Presto Lift, Inc. inspection
sheets and carrier shipping weights.
PRESTO OWNER’S MANUAL Page 17 WP & WPS Series Work Positioners
RETURN MATERIALS AUTHORIZATION
(RMA) PROCEDURES
Although Presto Lift, Inc. is not legally obligated to issue a credit for any merchandise, the
RETURN MATERIALS AUTHORIZATION (RMA) PROCEDURE is provided as a courtesy
to our customers in the event they do not receive what they wanted.
If a customer wishes to return a Presto Lift, Inc. product, the rst step in the process is to
request an RMA number from Presto Lift, Inc.’s Customer Service Department. This request
must be made on or before the thirtieth (30th) calendar day following the date of Presto Lift,
Inc.’s invoice for the merchandise being returned.
The RMA number must appear on the outside of any packaging material for a return to be
accepted and processed by Presto Lift, Inc. Customers shipping returns back to Presto Lift,
Inc. from the Continental US, Canada and Mexico have fourteen (14) days from the effective
date of the RMA to have the merchandise arrive freight prepaid at Presto Lift, Inc. Returns
from locations other than the Continental US, Canada and Mexico must be shipped within the
thirty (30) day period to arrive Free On Board (FOB) at Presto Lift Inc as soon as practical. If a
customer believes Presto Lift, Inc.’s merchandise is defective, freight will be reimbursed to the
original “Bill To” on the invoice if Presto Lift Inc. nds that the merchandise is defective.
Please remember that merchandise with RMA’s coming back to Presto Lift Inc. from the Con-
tinental US, Canada and Mexico will not be accepted by Presto Lift Inc. if the returned goods
do not arrive freight prepaid at Presto Lift Inc. within the thirty (30) day effective period.
All credits issued are less restocking fees as applicable, plus any assessed outbound/inbound
in-transit damages.
Return addresses: please refer to your RMA for the address to which your product should
be returned.
PRESTO OWNER’S MANUAL Page 18 WP & WPS Series Work Positioners
Presto Lifts Limited Warranty Policy
Presto Lifts warrants all of its products against defects in the welded structural frame and, if applicable, scis-
sor legs from faulty material and workmanship for a period of ve (5) years from the date of invoice.
A lifetime limited warranty is provided for the Airstroke ActuatorTM in all pneumatic lifts against any defect
due to faulty material or workmanship.
All batteries are covered under a separate limited warranty from the battery manufacturer for a period of one
year from the date of invoice.
All other components have a limited warranty against defects in faulty material and workmanship for a two
(2) year period from the date of invoice, batteries have alimited warranty against defects in faulty material
and workmanship for ninety (90) day period from the date of invoice and 30 day limited warranty on labor.
Please note that prior authorization from Presto Lifts is required on all warranty work.
There are no implied warranties of any kind, more specically, there are no warranties of merchantability or
tness for any particular purpose. Presto Lifts' sole warranty shall be as set forth in this limited warranty.
Presto Lifts will elect to repair or replace a defective component without charge, if any components should
become defective within the limited warranty period. Proof of purchase is required for warranty. The charge
for shipping the defective component is the responsibility of the buyer and must be accompanied with an
RMA number. The shipping charge to return the component to the buyer is the responsibility of Presto Lifts,
Inc.
This limited warranty does not cover labor expense for removal or reinstallation of components after thirty
days. This limited warranty shall not cover, among other things: damages resulting from foreign matter or
water, failure to provide reasonable and necessary maintenance, and if applicable, use of product while charger is plugged into an AC outlet, or failure to follow operating instructions. The limited warranty is not valid
for damage resulting from negligence, accident, unreasonable use, abuse or misuse, exceeding data plate
capacities or altering the product without Presto Lifts authorization.
Presto Lifts expressly disclaims and excludes any liability for consequential, incidental, indirect or punitive
damages or nancial loss to people or property resulting from any breach of warranty or the operation or
failure of this product.
Presto Lifts makes no representation that this product complies with local, state, or federal safety/product
standards codes. Should this product fail to comply in any way with those codes, it shall not be considered
a defect of materials or workmanship. Presto Lifts shall not be held liable for any damages resulting from
noncompliance. It is the dealer's responsibility to exercise this limited warranty. This limited warranty is
provided to the original purchaser (dened as the original end user) and is nontransferable. This constitutes
the complete and nal agreement involving Presto Lifts and limited warranty obligations for products.
PRESTO OWNER’S MANUAL Page 19 WP & WPS Series Work Positioners
PRESTO OWNER’S MANUAL Page 26 POWER STAK
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