Model Number ___________________
Serial # _________________________
Date placed in service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 miminum charge.
March 2009
This manual was current at the time of printing. To obtain
the latest, most updated version, please contact Presto
Lifts Customer Service Department or go to our website:
www.PrestoLifts.com -- you will find a complete list of
current owner’s manuals to print.
Replacement Parts (Table 3) ........................................................................................................................ 14
2
SECTION 1
INTRODUCTION
This manual attempts to provide all of the information necessary for the safe and proper installation, operation and
maintenance of Presto’s Battery Operated Work Positioner. It is important that all personnel involved with the
installation, maintenance or operation of the Work Positioner read this manual. Additional manuals are available at
www.prestolifts.com
The battery-operated Work Positioner is equipped with a data plate that has a serial number and model identification.
Please refer to these numbers when ordering parts or requesting further information.
The battery-operated Work Positioner is designed for lifting, lowering and positioning a wide variety of loads. Call
Presto for further instructions where unique situations arise that are not covered in this manual.
The battery-operated Work Positioner is designed for only indoor, non-hazardous locations. These units are not for
personnel lifting. All equipment is manually propelled and has a hydraulically powered vertical travel.
SECTION 2
SAFETY
The battery-operated Work Positioner is a very powerful lift capable of doing large amounts of work.
Carefully read this manual before installing or operating this lift. Some hazards have been identified that may occur
during the installation, maintenance and use of this lift.
WARNING!
• Do not perform any repair work on lifts if there is a load on the forks or platform.
• Do not perform any repair work if the forks or platform is in the raised position.
• All personnel must stand clear of the lift while in motion.
• Do not put hands or feet under the forks or platform.
• Do not stand underneath the forks or platform.
• Do not stand in front of the Work Positioner while in motion.
• Do not stand, sit or climb on the lift.
• Do not use the lift on soft, uneven or unstable surfaces.
• Do not exceed the load center or capacity.
SECTION 3
INSTALLATION
A. INSPECTION:
The lift is tested and inspected prior to shipment. Inspect the Work Positioner completely upon receipt, to determine if
there is any damage caused during shipment by the freight company and that the lift is complete. A freight claim must
be filed with the freight company if damage is apparent. Do Not use the lift if there appears to be any damage. Check
the following with the lift in a collapsed position:
3
•Check for signs of damage especially to the back cabinet that houses the battery, electrical/hydraulic power
pack.
• Check all connections for tightness. Is there hydraulic fluid visible?
• Check base frame for dimensions and structural integrity.
• Inspect for any bent or damaged metal parts.
B. REMOVING FROM PALLET:
Remove all packaging materials prior to removing the lift from the pallet. Visually inspect the lift as closely as
possible.
Carefully pick up the lift taking into consideration the center of gravity of the lift with an overhead hoist or forklift.
Use a hoist and nylon sling with a minimum of 2,000-lb capacity if you choose to pick the lift up with an overhead
hoist. Pick the lift up by the top cross member of the lift. Have all personnel completely cleared from the area because
the lift will begin to swing when it is clear of the pallet.
Pick the lift up approximately six inches above the pallet. Once raised and secure remove the pallet from below the lift
then lower the lift.
SECTION 4
OPERATION
A. OPERATING INSTRUCTIONS:
1. To raise the lift, push the control handle or activate the UPBUTTON on a remote control.
2. To lower the lift, pull the control handle or activate the DOWN BUTTON on a remote control.
3. Whenever the controls are released, the lift stops.
AUTHORIZED OPERATORS SHOULD READ AND UNDERSTAND ALL INSTRUCTIONS, PRECAUTIONS
AND WARNINGS. IMPROPER USE OF THIS LIFT COULD RESULT IN INJURY AND/OR DAMAGE TO THE
LOAD AND/OR EQUIPMENT.
• Inspect the lift for damaged or worn parts. Do not use if not in safe operating condition.
• Use lift only on hard level surfaces.
• Make sure load is evenly distributed, not loose or unstable and is as far back as possible on the platform or forks.
Do not pick up loads on the tips of the forks or edge of platform.
• Adjust forks to the maximum practical width on a fork model lift if they are adjustable. Pick loads up on both
forks, not one.
• Do not overload. Check load center and lift weight capacities that are located on the data plate.
• Make sure work area is clear of all obstructions.
• Check overhead clearance before lifting loads or transporting.
• Make sure floor lock pad is in firm contact with floor before lifting load, lowering load or using as a workstation.
• Brace or block lift when sliding loads on or off platform or forks.
4
DAILY OPERATIONS MAINTENANCE CHECKS:
B.
1. Battery
A. Check for corroded and loose terminals. A white powder substance will be present if there is any existing
corrosion.
B. Check for loose battery tie-downs.
C. Visually inspect for any cracks or damage to the casing.
2. Charger
A. Inspect wire connections.
B. Check power cord for nicks/damage.
C. Check charger for proper mounting.
3. Hydraulic System
A. Inspect pump and cylinder for oil leaks.
B. Check hy draulic oil level. Unscrew breather plug on power unit with forks platform fluid will be ½ - ¾ of an
inch from opening all the way down.
C. Check hy draulic fittings and hoses.
4. Frame Assembly
A. Check floor lock.
B. Check placement of safety screen.
C. Check chain roller assembly.
D. Check for any worn or damaged parts.
SECTION 5
MAINTENANCE
INSTRUCTIONS:
A.
• Grease wheels and casters at least once a month to maintain easy roll of lift.
• Use only Hydraulic Oil (or #10 Motor Oil) in the hydraulic system. NEVER USE HYDRAULIC BRAKE FLUID.
• Do not overload your lift.
MONTHLY MAINTENANCECHECKS:
B.
1. Battery
A. Clean terminals.
5
B. Clean battery compartment area.
C. Check specific gravity -- fully charged battery should read 1265.
D. Check fluid level in all cells. Fill with distilled water as necessary to bring fluid to within ¾” of the top.
2. Hydraulic System
A. Clean and inspect hydraulic cylinder.
B. Lubricate chains with a rust inhibitive chain lubricant.
C. Check chain tension. The chains should be tight enough so that they do not come off the chain roller
assembly. The tension should be adjusted so that the chains bear equal amounts of load weight.
3. Frame Assembly
A. Clean and lubricate all roller bearings and cam followers.
B. Clean and inspect all welds.
C. Check wheels for wear and damage.
D. Inspect nameplate for legibility. Place the serial and model number shown on the nameplate on the cover of
the manual for future reference.
SECTION 6
SERVICE
IF LIFT DOES NOT RISE TO FULL HEIGHT -- check for leaks or shortage of oil. Maintain the proper oil level.
IF THE LIFT TENDS TO CREEP DOWNWARD UNDER A LOAD -- a speck of dirt may be obstructing the seating
of the valve and allowing leakage. To correct, follow these instructions:
• Raise lift to full lifting height and then lower it to lowest point of lift. It may be necessary to do this five or six
times. In lowering the lift, lower it in stages, that is, lower the lift six inches to a foot at a time. This will dislodge
the dirt and lift will operate properly.
6
WP Component Identification
Item
1 Cylinder
2 Flow Control Valve
3 Chain Roller Assembly
4 Load Wheel
5 Floor lock Assembly
6 Lead Wheel
9 Nut Ram Guide - H114 9 Nut Ram Guide – N0130
10 “O” Ring Cyl. Base - H107A 10 “O” Ring Upper Cap - H104-2000
11 “O” Ring Ram Seal - H104-1000 11 Cylinder Cap - H105-2000
12 Cap Cylinder - H105-1000 12 “O” Ring Lower Cap - H105A-2000
13 Base Cylinder - H107-1000-1 13 Fitting – H102-2000
14 Seal Kit: Items 4-12 – H100K 14 Set Screw, Vent Plug - M411
15 “O” Ring Ram Seal - H107-2000A
16 Seal kit: Items 4-12 plus 15
Note: The “XXX” in a part number means that a raising height is required to substitute for the Xs. If the raising height is only two
digits, a 0 is used to replace the first X to complete a part number.
10
Figure 9: Work Positioner Back Plate Assembly
Work Positioner Back plate Assembly
Note Item#1-A & -B include 2 thru 13
11
Item#
P/N# Description Qty.
1-A 1009-003-02A Back plate and fork assembly 42” forks (forks not
-B 1009-003-04A Back plate and fork assembly 48” forks (forks not
2-A 1009-003-02 Back plate and fork assembly 42” forks (forks not
2-B 1009-003-04 Back plate and fork assembly 48” forks (forks not
9 NO324 3/8 ID X 1” CD flat washer 4
10 L434 Link, connector 2
11 NO550 3/8-16 x 2” socket set screw 4
12 NO120 Nut, jam 3/8-16 4
13 C184 Race, bearing (loctite to stud) 4
14 C104-XX Lift Chain 2
XX = Lift Chain
1
shown)
1
shown)
1
shown)
1
shown)
12
Figure 10: DC Power Wiring Schematic
UP/DOWN
SWITCH P/N 8256
Figure 11: Old DC Power Pack Figure 12: Old DC Power w/ Remote Control
13
Figure 13: AC Power Wiring Schematic
Figure 14: Standard AC Power Pack Figure 15: AC Power w/ Remote Control
14
Figure 16: DC Wiring Schematic w/ Remote Control
Figure 17: AC Wiring Schematic w/ Remote Control
15
Table
3: Old Style Replacement Parts*
Description Part Number Used On
Power Pack: A completely assembled DC motor, pump and
reservoir with manual control. Call Lee Engineering for part
numbers if a Remote Control Power Pack is needed.
Power Pack: A completely assembled AC motor, pump and
reservoir with Pendant/s. Please specify the voltage and
control/s.
Pump Body For AC or DC Motor without Remote Control:
Includes a B208 Pump Body Gasket.
Pump Body For AC or DC Motor with Remote Control:
Includes a B208 Pump Body Gasket.
Oil Tank B201 All lifts
Dipstick Gasket, Oil Level B203 All lifts
Dipstick, Oil Level B204 All lifts
Oil Tank Pipe Plug B205 All lifts
Cap Screw Lock Washer, Oil Tank B206 All lifts
Oil Tank Cap Screw B207 All lifts
Pump Body Gasket B208 All lifts
Oil Strainer B209 All lifts
Pump Intake Nipple B210 All lifts
Flow Control Valve B211RC-A All lifts
Pump Body Cap Screw B221 All lifts
Pressure Release “O” Ring B222 All lifts
Pressure Release Cam B223 All lifts
Operating Lever, Manual For AC or DC Motor
Operating Lever, Spring/Connecting Pins
Operating Lever Knob
Battery Cable, Negative
Battery Cable, Positive
Battery Hold Down Kit
Battery Hold Down Kit
Battery Charger, 10 AMP
Battery Charger, 15 AMP
Battery Charger Cord
Switch, Manual For DC Motor
Switch Manual, Mounting Bracket For DC Motor
Switch, Connector To Motor For DC Motor
Motor, DC 12 volt
Oldham Coupling, DC Motor
Brushes, Set For Western DC Motor
Brushes, Set For PrestoLite DC Motor
Solenoid For DC Motor
Solenoid Coil, For DC Down Flow
Solenoid Valve, For DC Down Flow
Solenoid Valve With Coil, For DC Down Flow
Hand Pendant For DC Power Packs
Hand Pendant Coil Cord For DC Motor
Operating Lever, Manual For AC Motor E243 All Lifts
Oldham Coupling, AC Motor E254 All Lifts
All 1000 lb. capacity models
All 2000 lb. capacity models
All 3000 lb. capacity models
All 4000 lb. capacity models
All 1000 lb. capacity models
All 2000 lb. capacity models
All 3000 lb. capacity models
All 4000 lb. capacity models
All 1000 lb. capacity models
All 2000 lb. capacity models
All 3000 lb. capacity models
All 4000 lb. capacity models
All 1000 lb. capacity models
All 2000 lb. capacity models
All 3000 lb. capacity models
All 4000 lb. capacity models
All Lifts
All Lifts
All Lifts
All Lifts
All Lifts
All 1000# Lifts
All Remaining Lifts
All 1000# Lifts
All Remaining Lifts
Both Chargers
All Lifts
All Lifts
All Lifts
All Lifts
All Lifts
All Lifts
All Lifts
All Lifts w/ Remote Controls
All Lifts w/ Remote Controls
All Lifts w/ Remote Controls
All Lifts w/ Remote Controls
All Lifts w/ Remote Controls
All Lifts w/ Remote Controls
16
Motor, AC 3/4 HP 115 Volt
Motor AC, Power Cord
Micro Switch For AC Motor
Hand Pendant For AC Power Packs
Hand Pendant, Coil Cord For AC Motor
Wheel w/ Bearing, 8”x2”, Available Only In Nylon
Wheel w/ Bearing, 8”x2”, Available Only In Nylon
Wheel w/ Bearing, 3”x3”, Available Only In Nylon
Wheel w/ Bearing, 5”, Phenolic
Wheel Shaft With Washer
Safety Screen, 12”
Safety Screen, 24”
Safety Screen, 33”
Chain
Chain
Chain
Hydraulic Hose, 18” High Pressure
Hydraulic Hose, 29” High pressure
Hydraulic Hose, 6’ Low Pressure
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
All Lifts
All Lifts
All Lifts
All Lifts w/ Remote Controls
All Lifts w/ Remote Controls
All 1000# & 2000# Capacity
All 3000# & 4000# Capacity
All Non Straddle Lifts
All Straddle Lifts
For C102PH Wheel
All 36” Travel Lifts
All 48” Travel Lifts
All 60” Travel Lifts
All 36” Travel Lifts
All 48” Travel Lifts
All 60” Travel Lifts
All 3000# & 4000# Lifts
All Remaining Lifts
All Lifts
All 36” travel, 1000# or 3000# Lifts
All 36” travel, 2000# Lifts
All 48” travel, 1000# or 3000# Lifts
All 48” travel, 2000# Lifts
All 60” travel, 1000# or 3000# Lifts
All 60” travel, 2000# Lifts
* Not all parts are available for old style power units call 1-800-343-93222 w/ serial number.
• All part orders must be received via fax. The model number and serial number must
be provided to ensure that correct parts are supplied.
17
RESTOCKING POLICY
Presto Lift, Inc.’s goal is for you to be satisfied with your order. Merchandise may be returned, but returns will be
subject to a restocking fee to cover the costs Presto Lift, Inc. incurs which include but are not limited to handling,
storage of the units, etc. Presto Lift, Inc. will issue refurbishing costs where end-user wear is apparent. We would
prefer to not charge for these costs but find it necessary any apologize for any inconvenience. Please review the
RETURN MATERIALS AUTHORIZATION (RMA) PROCEDURES.
LIFTS
Lifts may be returned with a restocking fee according to the following schedule:
1. Standard unit or standard unit with stock options:
Three or less 20%
With re-order 15%Four or more of the same model
With re-order
2. Custom engineered/modified lifts: No Returns
Consult Customer Svc.
Consult Customer Svc.
PARTS
Standard parts may be returned with a 20% restocking fee. Modified or custom-engineered parts are not returnable.
Unfortunately, due to potentially concealed damage, all sales of electrical assemblies are final.
QUALITY ISSUES
Should you feel there is a quality problem, please contact the seller to ask questions and gather information on how to
rectify the issue. Presto Lift Inc. reserves the right to determine potential credits, as a result of factory defects, based
on its inspection of the merchandise.
GENERAL
All products shipped from our factory have passed Quality Assurance inspection and testing. The carrier of choice has
signed for, and accepted the product in new working condition. The customer should inspect to ensure it is not
received damaged, has no concealed damage or is not incomplete. Parts orders are determined to be complete based
upon Presto Lift, Inc. inspection sheets and carrier shipping weights.
18
RETURN MATERIALS AUTHORIZATION
(RMA) PROCEDURES
Although Presto Lift, Inc. is not legally obligated to issue a credit for any merchandise, the RETURN MATERIALS
AUTHORIZATION (RMA) PROCEDURE is provided as a courtesy to our customers in the event they do not receive
what they wanted.
If a customer wishes to return a Presto Lift, Inc. product, the first step in the process is to request an RMA number
from Presto Lift, Inc.’s Customer Service Department. This request must be made on or before the thirtieth (30th)
calendar day following the date of Presto Lift, Inc.’s invoice for the merchandise being returned.
The RMA number must appear on the outside of any packaging material for a return to be accepted and processed by
Presto Lift, Inc. Customers shipping returns back to Presto Lift, Inc. from the Continental US, Canada and Mexico
have fourteen (14) days from the effective date of the RMA to have the merchandise arrive freight prepaid at Presto
Lift, Inc. Returns from locations other than the Continental US, Canada and Mexico must be shipped within the thirty
(30) day period to arrive Free On Board (FOB) at Presto Lift Inc as soon as practical. If a customer believes Presto
Lift, Inc.’s merchandise is defective, freight will be reimbursed to the original “Bill To” on the invoice if Presto Lift
Inc. finds that the merchandise is defective.
Please remember that merchandise with RMA’s coming back to Presto Lift Inc. from the Continental US, Canada and
Mexico will not be accepted by Presto Lift Inc. if the returned goods do not arrive freight prepaid at Presto Lift Inc.
within the thirty (30) day effective period.
All credits issued are less restocking fees as applicable, plus any assessed outbound/inbound in-transit damages.
Return addresses: please refer to your RMA for the address to which your product should be returned.
Presto Lift Inc.
715 Highway 77
Manila, Arkansas 72442
Telephone: 800-343-9322
Fax: 888-788-6496
19
Presto Lifts Limited Warranty Policy
Presto Lifts warrants all of its products against defects in the welded structural frame and, if applicable, scissor legs
from faulty material and workmanship for a period of five (5) years from the date of invoice.
A lifetime limited warranty is provided for the Airstroke Actuator in all pneumatic lifts against any defect due to faulty
material or workmanship.
All batteries are covered under a separate limited warranty from the battery manufacturer for a period of one year from
the date of invoice.
All other components have a limited warranty against defects in faulty material and workmanship for a two (2) year
period from the date of invoice and 30 day limited warranty on labor. Please note that prior authorization from Presto
Lifts is required on all warranty work.
There are no implied warranties of any kind, more specifically, there are no warranties of merchantability or fitness for
any particular purpose. Presto Lifts' sole warranty shall be as set forth in this limited warranty.
Presto Lifts will elect to repair or replace a defective component without charge, if any components should become
defective within the limited warranty period. Proof of purchase is required for warranty. The charge for shipping the
defective component is the responsibility of the buyer and must be accompanied with an RMA number. The shipping
charge to return the component to the buyer is the responsibility of Presto Lifts, Inc.
This limited warranty does not cover labor expense for removal or reinstallation of components after thirty days. This
limited warranty shall not cover, among other things: damages resulting from foreign matter or water, failure to
provide reasonable and necessary maintenance, and if applicable, use of product while charger is plugged into an AC
outlet, or failure to follow operating instructions. The limited warranty is not valid for damage resulting from
negligence, accident, unreasonable use, abuse or misuse, exceeding data plate capacities or altering the product without
Presto Lifts authorization.
Presto Lifts expressly disclaims and excludes any liability for consequential, incidental, indirect or punitive damages
or financial loss to people or property resulting from any breach of warranty or the operation or failure of this product.
Presto Lifts makes no representation that this product complies with local, state, or federal safety/product standards
codes. Should this product fail to comply in any way with those codes, it shall not be considered a defect of materials
or workmanship. Presto Lifts shall not be held liable for any damages resulting from noncompliance. It is the dealer's
responsibility to exercise this limited warranty. This limited warranty is provided to the original purchaser (defined as
the original end user) and is nontransferable. This constitutes the complete and final agreement involving Presto Lifts
and limited warranty obligations for products.
20
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