Presto Conti Compact Series, Conti Compact CC-13 V, Conti Compact CC-20 V, Conti Compact CC-40 V, Conti Compact CC-30 V Operating And Maintenance Instructions Manual
Operating and
maintenance instructions
CHANNEL-TYPE BALING PRESS
TYPE
CONTI COMPACT
CC-13 V
CC-20 V
CC-30 V
CC-40 V
04/2012
5.7 Funnel with safety circuit
1. Introduction
1.1 Introduction
1.2 Structure of the operating
instructions
1.3 Duties and information for
the machine operator
1.4 All rights reserved
2. Intended use
2.1 Improper use
2.2 Amendments at the supplied
device by the operator
2.3 Residual risks at the channel
type baling press
3. Safety
3.1 General information
3.2 Safety instructions
3.3 Safety marking
3.4 Protective devices
3.5 Organisational measures
3.5.1 General information
3.5.2 Location
3.5.3 Selection and qualification
of staff
3.6 Operation
3.6.1 Normal operation
3.6.2 Danger areas
3.6.3 Reference to special
dangers
3.6.4 Transport and loading
3.7 Maintenance/Repair
3.8 Liability and warranty
3.9 Product liability
3.10 Warranty
4. Technical data
4.1 Sound emission
1-1
1-1
1-2
1-2
1-3
2-1
2-1
2-1
2-1
3-1
3-1
3-3
3-3
3-4
3-5
3-5
3-6
3-6
3-7
3-7
3-9
3-9
3-10
3-11
3-12
3-12
3-12
4-1
4-4
5. Constructive description
5.1 General information
5.2 Basic construction
5.3 Press unit with channel
adjustment
5.4 Hydraulic unit
5.5 Electrical unit
5.6 Tie-off device
5.6.1 Fully automatic tie-off
device
6. Operating elements and
operation
6.1 General information
6.2 Operating elements
6.3 Works prior to initial
commissioning
6.4 Compacting process
6.4.1 Operation mode "Manual"
6.5 Control and program
description
6.6 Insert binding wire coils
6.7 Transport and loading
7. Maintenance
7.1 General information
7.2 Cleaning
7.3 Maintenance
7.3.1 Maintenance schedule
7.3.2 Description of the
maintenance works
7.3.3 Fuels, fuel quantities
8. Repair
5-1
5-1
5-2
5-3
5-4
5-6
5-8
5-8
5-8
5-10
6-1
6-1
6-1
6-2
6-4
6-5
6-11
6-15
6-19
7-1
7-1
7-2
7-3
7-3
7-6
7-19
8-1
04/2012
i
9. Behaviour in case of trouble
9.1 Error messages
10. List of spare parts
11. Appendix
11.1 List of machine operators
and personnel in charge
11.2 Maintenance and revision
list
11.3 Special equipment
11.3.1 Funnel
11.3.2 Special equipment
11.4 Wiring diagrams
11.4.1 General
11.4.2 Wiring diagrams for the
channel type baling press
11.5 Disposal
9-1
9-2
10-1
11-1
11-1
11-3
11-4
11-4
11-5
11-5
11-5
11-5
11-6
04/2012
ii
additional components the machine must
1 Introduction
be assembled before it is put into
operation. Until the machine has been
1.1 Introduction
Dear customer,
to assure a safe and efficient use of the
unit we would ask you to read the present
operating instructions carefully prior to
the initial start-up.
The operating instructions contain all
relevant information for the operation and
maintenance of the channel-type baling
press.
Chapter 1 to 10 will inform you about the
standard equipment. If installed, the
special equipment will be dealt with in
chapter 11.
These operating instructions form a
constituent part of the complete
documentation for the channel-type
baling press of the types CC-13, CC-20, CC30 and CC 40.
Other essential parts are:
• Electrical and circuit diagrams,
• Assembly or layout diagram
completely assembled, commissioning of
individual components is forbidden.
As a rule all safety instructions have to be
fulfilled prior to the commissioning of the
channel-type baling press.
Only qualified and trained personnel of
PRESTO or persons authorised by them
may work with the channel-type baling
press.
If maintenance works are neglected or
carried out improperly we will not be able
to fulfil our guarantee obligations
according to our terms of delivery.
Only original-PRESTO- spare parts ensure
quality and interchangability.
How to identify your machine:
These operating instructions serve for the
operation and maintenance and apply for:
Project: Channel-type baling press
Type: ______________________
(see type plate)
Mach.- No.: ______________________
(see type plate)
• Declaration of Conformity or
alternatively Declaration of
Incorporation
In principle, every machine is supplied
with a Declaration of Conformity. This
states that the machine fulfils the basic
safety and health requirements of the EC
Directive on Machines.
In the event that no Declaration of
Conformity is issued, the attached EC
Declaration of Incorporation for
incomplete machines states with which
04/2012 1-1
PRESTO
GmbH & Co. KG
Bad Laer
Conformity with EC-directive 2006/42/EG
To observe upon delivery
The channel-type baling press left our
plant in a technically perfect and ready to
use condition. Please check the condition
of the machine immediately upon receipt
and carry out a functional check. Possible
complaints have to be reported to the
forwarding agent immediately.
1.2 Structure of the operating
instructions
The type plate is positioned at the
channel-type baling press as follows:
When contacting our service department
you should always have the information
ready which is given on the type plate.
Manufacturer: PRESTO GmbH & Co. KG
Customer:
______________________
Year of construction:
______________________
The operating instructions are laid down
in chapters according to the table of
contents.
The corresponding page number has been
assigned to each chapter.
The footnote contains the date of issue
and the page number.
04/2012 1-2
PRESTO
GmbH & Co. KG
Bad Laer
Maintenance and repair instructions
1.3 Duties and information for the
machine operator
As the operator of this unit you have to
inform and instruct the operating staff
about prevailing legal regulations and
• Correct dealing with fuels
• Special experiences of the operator
for the cleaning and care,
maintenance and repair of the
machine
accident prevention rules as well as safety
and operating devices at the machine.
Ensure that your operating staff has
understood the instruction and follows it.
How to achieve a safety and danger
conscious operation by your staff:
In the following we have prepared some
items for you with respect to the
instruction subjects
With respect to safety
1.4 All rights reserved
All technical data, descriptions and photos
are valid on the day of the publication of
these instructions or its supplements. We
reserve all rights as well as amendments
by continuous further development.
The operating instructions serve for the
instruction of the customers. It may
neither in part nor fully be copied or
handed to third parties without the prior
written consent of PRESTO GmbH & Co.KG
• Accident prevention rules
• General legal regulations
• General safety instructions
• Measures in case of emergency
• Safety instructions for the
operation of the unit
• Dealing with the safety devices of
the machine
• Meaning of symbols and signs
With respect to the operation of the
machine
• Dealing with the operating
elements
• Explanation of the operating
instructions for the operating staff
• The use of aids and auxiliary
devices
• Experiences with regard to the use
of the machine
04/2012 1-3
PRESTO
GmbH & Co. KG
Bad Laer
The channel-type baling press has been
constructed for the compaction of soft
materials as paper, cardboard, foils and
similar.
2.1. Improper use
Explosive materials or similar materials or
combustible materials may not be filled in.
It is also prohibited to charge rumble, wood,
form or bar racks from metal or other hard
materials, which can result in a jerky
jamming of the compressing die.
2.3. Residual risks at the channel-type
baling press
Danger by nonobservance of the
operating instructions
Danger by insufficient maintenance
and repair
Risks arising during maintenance,
servicing, and repair work through
the use of sharp-edged or
inappropriately compacted materials
(see note in chap. 7, Maintenance
and Inspection).
The operator is responsible for these residual
risks.
2.2. Amendments at the supplied device
by the operator
The declared conformity applies only to the
structural condition upon delivery of the
device in correspondence with the agreed
scope of delivery. Any installation or
equipment which is carried out by the
operator at a later time, however, has not
been developed or authorised by the
manufacturer of the machine, will result in
an expiry of the declared conformity.
This also includes unauthorised modifications
of the channel-type baling press with sheets,
wood, pasteboard or fabric of any kind by
the operator.
04/2012 2-1
3. Safety
We wish to point out that the unit has to be
checked at least twice a year by a qualified
person with respect to the proper and safe
3.1. General
To safeguard the labour protection and the
on-the-job safety the following references
have to be adhered to:
Accident prevention regulations, in
particular:
BGV A1 General Regulations
BGV A2 Electrical systems and
operating resources
BGV A5 First Aid
BGV B3 Noise
BGV A8 Safety marking at the work
site
have to be adhered to.
The accident prevention rules of the country
where the unit will be used have to be
observed.
function in correspondence with the above
mentioned directives.
In addition to the above mentioned
regulations the following directives are
appropriate for the inspection as well:
Safety of machinery DIN EN 12100
Part 1 u. 2
Electrical equipment DIN EN 60204
EC- machinery
2006/42 EG
directive
During the operation of the machine the
laws and regulations applicable at the place
of use have to be observed. For the sake of a
safe work sequence the operator,
supervisory persons and machine operators
are responsible for observing the regulations.
The channel-type baling press may only be
used as directed. An improper use can result
in personal and property damages.
The PRESTO channel-type baling press has
been constructed for the compaction of soft
materials as paper, cardboard, foils and
similar.
04/2012 3 - 1
It is prohibited to load explosive or similar
materials or inflammable materials
(according to §1 SprengG).
Materials that are subject to special
conditions of disposal according to the waste
disposal law must not be loaded.
Furthermore it is prohibited to fill with
rumble, timber or other such materials out of
metal or other hard materials. Only such
material may be compacted which can be
deformed by the given pressure and which
can be compressed in the compression room.
Glowing or burning particles must not be
loaded.
Another use or a surpassing use does not
comply with the intended purpose. PRESTO
GmbH & Co.KG will not be liable for damages
resulting from this. The risk will be borne by
the user of the machine.
DANGER!
The electric machines
and/or equipment are
production equipment for
use in industrial high
voltage systems. During
operation this production
equipment has dangerous
live parts which may
cause very serious injury
to health or damage to
property for instance as a
result of unauthorised
removal of coverings,
improper use, incorrect
operation or lack of
The staff responsible for the safety of the
unit has to safeguard that only qualified
persons
are instructed with work on the machinethat these persons always have the supplied
operating instructions available and that they
are obliged to strictly adhere to these
documents. Working at the unit or in the
proximity has to be prohibited for nonqualified personnel.
During filling the compactor with
material that may cause skin
damage wear gloves!
Pay attention to flying solids!
Use eye protection!
At places where there are solid airborne
particles or where dusts, caustic substances
or the like are processed or produced.
Residual risks with regard to the channeltype baling press:
• Endangering by failure to comply with
safety instructions
• Danger by insufficient maintenance and
repair
• Risks through hydraulic hoses
• Risks through sharp-edged casing corners
• Risks arising during maintenance,
servicing, and repair work through the
use of sharp-edged or inappropriately
compacted materials (see note in chap. 7,
Maintenance and Inspection).
The user will be responsible for these
residual risks.
maintenance.
04/2012 3 - 2
3.2. Safety instructions
The following symbols in these operating
instructions mean:
Risk to life and limb!
Caution!
This maintenance work may
only be carried out by skilled
personnel.
Additional important
information can be found here.
3.3. Safety marking
Safety instructions and the brief version of
the operating instructions are visible at the
machine
Note:
CAUTION!
NEVER CLIMB INTO THE
FEEDING OPENING!
DANGER!
Caution!
Risk of damage to or
destruction of the machine
or its parts.
Danger of crushing!
Do not reach into the
machine from the
bottom!
Caution!
Risk of crushing!
Read and understand
the manual!
Caution!
Risk from electric current!
04/2012 3 - 3
3.4. Protective devices
Safety switch, charging funnel
It is prohibited to put control, switching or
safety devices out of operation or to make
modifications. Non-compliance may result in
criminal prosecution.
Safety covers held in place by bolts which fit
through keyhole-shaped slots are removed
from the machine by loosening the bolts 3 or
4 turns. The bolts should remain in the drill
holes. The cover can now be slid along the
keyhole and removed by lifting over the bolt
heads which fit through the round, upper
keyhole aperture. The covers are replaced by
reversing the sequence.
Seals may not be destroyed and pre-set
Safety switch with rope release (1)
pressures may not be changed because this
would result in an expiration of the warranty
and criminal prosecution.
Equipment for the protection of the staff:
rgency-off switch, switch box
Emergency-off, key bar
04/2012 3 - 4
Safety switch (Type CC-30 only)
3.5. Organisational measures
3.5.1. General
The operating instructions always have to be
kept at the intended place.
In case of multiple shift operation it has to be
determined who will be responsible to carry
out the maintenance works.
Cover, manual tie-off device
Check machine with regard to external
recognisable and/or audible damage and
defects, at least once per shift. Stop and
secure machine immediately if necessary.
Before starting the work the operational
tests at the emergency-off switch and the
safety switch and light barriers if necessary.
ATTENTION!
Any work such as taking into operation,
maintenance and repairs may be performed
by qualified staff only and have to be
checked by responsible experts. The user has
to notify any trouble or irregularities to his
person in charge immediately. This applies
for the mechanical and electrical devices.
The machine has to be stopped and secured
Safety switch needle flap
immediately in case of malfunctions or
safety-relevant changes of the behaviour of
the machine. Malfunctions have to be
corrected immediately.
It has to be seen to it that the operating
instructions, the maintenance and special
tools and devices, the oil cans and grease
guns as well as cleaning agents and
lubricants belonging to the channel-type
baling press container are always kept in the
intended receptacles.
04/2012 3 - 5
with machinists who have been instructed
3.5.2. Location
The location has to be chosen that way that
the channel-type baling press stands on a
plain surface. The location must have a
concrete plain surface that corresponds to
the weight of the machine.
The unit may be operated in an electrical
network with the corresponding conditions
(see chapter "electrical system").
As a protective measure against indirect
touching the fault-current circuit breaker
according to VDE 0100 has to be used when
erecting the machine in the open. Only faultcurrent circuit breakers may be used with a
nominal fault current as specified in the
wiring diagrams of the manufacturer.
The provisions of the water household and
environmental protection law have to be
about the use of the machine according to
BGV A1 § 13. The above mentioned is only
valid for the Federal Republic of Germany.
The corresponding regulations and guidelines
of the country where the machine is used are
applicable.
Only qualified and reliable staff may work at
and with the machine.
Persons instructed with work at/with the
machine must have thoroughly read and
understood the operating instructions and
here especially the safety instructions and
they must be in a corresponding mental and
physical state.
Non-compliance with these instructions may
result in danger for life and limb and/or
danger for the machine or other physical
assets.
adhered to when setting up the unit and
taking it into operation.
3.6. Operation
Sufficient space has to be provided in front
of the channel-type baling press for the bale
which is pushed out. The access must be
possible for industrial trucks without
endangering persons.
The loading and starting area for industrial
trucks has to be marked.
The use in explosive areas and in an
explosive atmosphere is strictly prohibited.
The channel-type baling press is appropriate
for manual loading from ground level to the
loading space of the machine. If the loading
takes place from a ramp, PRESTO offers a
3.6.1. Normal operation
corresponding ramp funnel that guarantees
3.5.3. Selection and qualification of
staff
Only such persons selected according to BGV
A1 § 13, BGV A2 are authorised to operate
and maintain the channel-type baling press.
The user will be responsible for the
occupation of the channel-type baling press
the necessary minimum height with regard
to safety.
This means, that the location of the loading
level has to be designed in such a way that a
minimum height to the load opening and to
the laterally fixed loading door (if any) does
not fall below . If the loading level
04/2012 3 - 6
varies PRESTO will supply the corresponding
funnel.
When using a lifting/tipping device to empty
the containers according to the dimensions
shown in the appendix, care has to be taken
that no person stays in the swivel area of the
device. Loading from other containers is
regarded as improper use. Using externally
manufactured loading or suction devices is
subject to the agreement of PRESTO.
The user must be aware of the
power supply of the channel-
type baling press as well as
their interrupting possibilities.
Beyond this the user has to be
familiar with the instructions
according to BGV A2.
According to the chapter "Operation" of the
operating instructions the dangerous zones
have to be paid attention to.
Attention!
To avoid malfunctions it is indispensable to
have the maintenance and inspection work
performed at regular intervals. Changes in
comparison with the normal operation
(increased power consumption,
To avoid malfunctions that may either
directly or indirectly result in serious
personnel or property damages, the
responsible maintenance personnel have to
be informed immediately..
Before taking the unit into operation all
protective devices have to be in protective
position and the locking devices and other
protective measures involved in the control
of the machine have to be in function. The
function of the operating elements has to be
checked.
The channel-type baling press must not be
used if the mains lead is not satisfactory.
Using electrical coupling devices and
adapters for the operation of the channeltype baling press is not allowed. Only
plugging devices according to VDE 0113 acc.
to DIN EN 60204 may be used.
The mains plug may be replaced by a
qualified electrician only. In case of a
replacement of the mains lead or equipment
connecting line it is not allowed to deviate
from the type stated by the manufacturer.
The mains plug may not be plugged before
the channel-type baling press has been
properly installed at the location.
temperatures or vibrations, extraordinary
noise or odours, response of control
instruments, etc.) show that the function is
impaired.
04/2012 3 - 7
Entering the shaft of the
channel-type baling press is
strictly prohibited.
Before taking the unit into operation make
sure that nobody will be endangered.
Watch turn-on transient and turn-off
transient as well as control lamps according
to operating instructions.
User - decide responsibility.
Enable the user the refusal of instructions
from third parties that impair safety!
Ensure that only authorised persons are
working at the machine. Please keep persons
who are not involved in the work process in a
distance.
The staff may not wear long loose hair, loose
clothes or jewellery including rings. There is a
considerable danger to be injured, for
example by getting caught or being trapped.
Switch off machine when having finished the
work and secure against unauthorised
reclosure (lock main switch).
Comply with adjustment and maintenance
work instructions for the replacement of
parts / part equipment.
This work may be performed by skilled
personnel with sufficient knowledge and
corresponding tools, only.
As far as necessary or if required by legal
provisions use personnel protective
equipment!
Wear protective gloves!
Use eye protection!
at places where there are solid airborne
particles or where dusts, caustic substances
or the like are processed or produced.
It is prohibited to erect platforms, ladders or
other aids.
If there is no possibility of supervision, the
operation has to be locked by the actuation
of the main switch that can be locked by a
key.
The cover to the cylinder room may be
opened for the purpose of cleaning,
maintenance or repair only. For this purpose
the channel-type baling press has to be
disconnected from the power supply.
Additionally the main switch has to be put
into "0" position and be secured against
unauthorised interference by means of a
padlock. After having finished the work care
has to be taken that the flap is mounted
again correctly.
When using oils, grease and other
substances, adhere to the safety regulations
and legal provisions valid for the product!
An immediate interruption by the user is
absolutely necessary if defects occur, which
impair the safety.
Observe protection against accidental risks
(Guideline of the council 2001/45/EC).
04/2012 3 - 8
These are:
• Failure of light barriers,
• Emergency-off switches and protective
devices
• • Damaging of electrical equipment and
lines as well as insulators.
In case of doubt immediately stop the
unit!
electrical information in the chapter
"Electrical unit"
Attention!
The rotational direction of the electric
motor of the hydraulic pump has to be
strictly observed. A short time wrong
running destroys the hydraulic pump.
The motor is running correctly when the
ventilator wheel at the electric motor rotates
in the direction of the arrow at the housing
indicating the rotational direction and the
3.6.2. Danger areas
The danger area of the machine is limited to
the horizontal distance measurement of 1 m
to the external dimensions of the channeltype baling press.
compressing die makes a movement
within 5 seconds.
If the compressing die does not make any
movement within this time turn off motor
immediately and change two phases of the
feed line by an electrical expert.
As the pump runs without oil flow in case of
a wrong rotational direction, the motor may
be turned on for a very short time only (5
seconds as a maximum).
Funnel
Before working on electrical units or systems
these have to be switched dead.
The five safety rules before starting work:
Schematic
view
• Switch off
• Secure against reclosure (switch off main
switch and lock)
• Ensure dead circuit
• Grounding
• Cover or screen of adjacent live parts
3.6.3. Reference to special dangers
Electrical energy
The machine will be supplied ready for
operation.
The power connection has to be provided at
the side, doing this the electrical safety
instructions, the regulations and the
04/2012 3 - 9
3.6.4. Transport and loading
Use corresponding hoisting equipment and
proper securing measures:
Lift machine at intended loading point only
or use forks of forklift truck only at bearing
parts! See schematic view!
The forks only in places marked by the
Following sign set.
CC 36, Points of notice forks
Secure load against unintended changes of
the position.
Parts that are removed during transit have to
be mounted and fixed again before taking
the machine into operation again!
Transport safety devices and transport aids
have to be removed.
The machine has to be separated from every
CC 13, Points of notice forks
external energy supply also in case of a slight
change of the location of the machine!
Before taking the machine into operation
again, the machine has to be connected to
the mains again properly!
CC 20, Points of notice forks
04/2012 3 - 10
3.7. Maintenance / Repair
Staying in the dangerous zone
is allowed only during the
specially described work by
authorized personnel and/or
experts adhering to the
corresponding safety
instructions.
The maintenance of electrical equipment
may be performed by experts or instructed
persons only.
Before the inspection and cleaning of the
electrical equipment the unit must be dead
for the duration of the work.
The machine has to be turned off completely
during maintenance and repair work and be
secured against unauthorized reclosing (see
chapter "maintenance").
Before starting to work on electrical plants or
resources, de-energize them.
Inform operating staff about this point
before starting special and repair work!
Nominate a supervisory person!
Secure dangerous zone!
Tighten loosened connections properly again
during maintenance and repair work!
Dismantled protection- and safety devices
have to be properly mounted again and
checked regarding a tight seat before taking
the unit into operation again!
Use fuses in accordance with regulations and
current intensity only.
It is strictly forbidden to repair fuses!
Welding work on all supporting members are
prohibited.
Maintenance, cleaning and inspection work
may be performed during standstill and
turned-off machine and by authorized
personnel only. The padlock has to be
provided and locked at the main switch in
Do not switch. Work in progress
Place: Date:
This sign may only be removed by:
Attach a telltale sign prior and during work!
Danger!
Before taking the unit into
operation all safety
elements have to be
checked regarding their
function. All protective
covers and doors must be
order to avoid unintended turning on. The
key has to be kept in a safe place by the
supervisory staff or the nominated qualified
personnel.
Keys and tools by which the channel-type
baling press can be put into operation and/or
protective devices can be dismantled, must
be in possession of the instructed authorized
person or be kept in a safe place.
Electrical components or control elements
must not be directly splashed with water.
closed and locked.
04/2012 3 - 11
The use of flammable materials (e.g. petrol is
forbidden – BGV A1 § 43 and 44! During
cleaning work, repairs, etc. the main switch
(1) always has to be locked in 0-position with
a padlock.
Operating fuels (e.g. gear lubricant oil) during
maintenance, repair work and oil changes
have to be collected in appropriate vessels
and disposed of according to the regulations
(EC guideline 75/439/EEC and decrees, 5a, 5b
AbfG and AltölV).
This requires the adherence to the applicable
regulations of the accident prevention and
the accepted
technical regulations for safety and proper
working and the operating instructions,
inspection and maintenance regulations valid
in the country of the user and at the location.
Modifications, extensions and
changes of the design of the
machine must not be made
without the approval of
PRESTO GmbH & Co.KG.
3.8. Liability and warranty
The completeness of the scope of delivery
according to the delivery note has to be
checked upon receipt of the machine.
If parts are missing or transport damages are
found, please inform PRESTO GmbH & Co. KG
immediately.
The supplied unit has been constructed
according to the latest state of the art and
the accepted safety standards (DIN 12100
part 1 and 2 and DIN EN 60204 T1 and
DIN ISO 13849).
In case of improper use and non-compliance
with the regulations, dangers to life and limb
and trouble of the machine or other tangible
assets might occur.
3.9. Product liability
If non-compliance/non-adherence to the
regulations and instructions of this operating
manual leads to accidents with personal
injury or property damage, PRESTO GmbH &
Co.KG will not be liable for any
damage and the compensation of indirect
damage as injuries of persons, damage to
goods, which do not form the subject of the
contract, loss of profits and production
failure which will be directed to PRESTO
GmbH & Co.KG under the title
"PRODUCT LIABILITY".
The PRESTO channel-type baling press
primarily serves for the compaction of soft
materials as paper, cardboard, foil, etc.
Another or surpassing use may be regarded
as improper use. PRESTO GmbH & Co.KG will
3.10. Warranty
PRESTO will accept the warranty for the unit,
provided that the operating and
maintenance manual is adhered to.
not be liable for damages resulting from this.
The risk will solely be borne by the user of
the machine.
Operate unit in a technically good order and
according to the regulations.
04/2012 3 - 12
4. Technical data
Type CC-13 fully automatic
Pressing power kN 130
Spec. pressing power N/cm2 24,8
Channel cross section mm 700 x 750
Charging opening mm 750 x 750
Filling volume max. m3 0,39
Power kW 5,5
Volume in idle running m3/h 59
Volume under operating conditions m3/h 50
Weight related to the apparent density t/h
- 35 kg/m3 (department store) t/h 1,7
- 60 kg/m3 (mixed products) t/h 2,5
- 100 kg/m3 (collected products) t/h 3,8
Bale weight
Machine weight approx. t 1,9
Tie off – threefold vertically
Electric connection – standard plug CEE form, 5
pole, fuse protection
Lifting time s 24
Type CC-20
Pressing power
Spec. pressing power
Channel cross section
Charging opening
Filling volume max.
Power
Volume in idle running
Volume under operating conditions
Weight related to the apparent density
- 35 kg/m3 (department store)
- 60 kg/m3 (mixed products)
- 100 kg/m3 (collected products)
Bale weight
Machine weight approx.
Tie off – threefold vertically
Electric connection – standard plug CEE form,
5 pole, fuse protection
Lifting time
Depends on and bale length
wire ∅ 2,8
A 16
fully automatic
kN 200
N/cm2 38,1
mm 700 x 750
m3 1000 x 750
m3 0,53
kW 7,5
m3/h 80
m3/h 77
t/h
t/h 2,7
t/h 3,4
t/h 4,8
Depends on and bale length
t 2,7
A 32
s 24
wire ∅ 2,8
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30 fully automatic
Pressing power kN 300
Spec. pressing power N/cm2 45,0
Channel cross section mm 700 x 950
Charging opening m3 1030 x 950
Filling volume max. m3 0,68
Power kW 11,0
Volume in idle running m3/h 72
Volume under operating conditions m3/h 58
Weight related to the apparent density t/h
- 35 kg/m3 (department store) t/h 2,0
- 60 kg/m3 (mixed products) t/h 3,2
- 100 kg/m3 (collected products) t/h 4,8
Bale weight
Machine weight approx. t 3,7
Tie off – threefold vertically
Electric connection – standard plug CEE form, 5
pole, fuse protection
Lifting time s 34
Depends on material and bale length
wire ∅ 3,1
A 35
Type CC-40 fully automatic
Pressing power kN
Spec. pressing power N/cm2
Channel cross section mm
Charging opening m3
Filling volume max. m3
Power kW
Volume in idle running m3/h
Volume under operating conditions m3/h
Weight related to the apparent density t/h
- 35 kg/m3 (department store) t/h
- 60 kg/m3 (mixed products) t/h
- 100 kg/m3 (collected products) t/h
Bale weight
Machine weight approx. t
Tie off – threefold vertically
Electric connection – standard plug CEE form, 5
pole, fuse protection
Lifting time s
Depends on material and bale length
A
400
48,5
750 x 1100
1030 x 1100
0,85
15
90
72
2,5
4
5,9
4,2
Wire 2,8-3,1
35
34
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Dimensions (mm)
Typ A B C D E F G H L M
CC-13 V
CC-20 V
CC-30 V
CC-40 V
1225 1475 1830 380 1050 600 1560 1400 2800 750
1225 1475 2030 380 1135 700 1900 1650 3300 750
1225 1475 2130 380 1350 700 2540 1800 3700 950
1275 1575 2200 380 1640 750 2540 1800 4200 1100
M = Semiautomatic V = Fully automatic
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4.1. Sound emission
The sound intensity level was measured according to EN 23744.
The sound intensity level is stated according to MRL Appendix I, point 1.7.5. f in a free sound
field in a distance of 1 m from the machine and a height of 1.6 m with the highest measured
value.
The sound intensity level measured at the channel-type baling press of the types
• CC-13,
• CC-20,
• CC-30 and
• CC-40 V
is < 75 dB(A).
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5. Constructive description
Glowing or burning particles must not be
loaded.
5.1. General
For a better representation of the components
we have dispensed with protective covers in
some cases.
Danger!
Before taking the unit into
operation it has to be
ensured that all protective
covers, flaps or sheets have
been duly mounted. They
serve for the protection of
The channel-type baling press is controlled
by a stored program control (SPC). The
compaction of the material is effected by a
compressing die which is moved in the
pressing channel by means of a hydraulic
cylinder. According to the design the pressed
material is tied up to a bale automatically (V).
These operating instructions generally apply
for all machine types of the channel-type
baling press Conti-Compact CC-13, CC-20, CC-
30 and CC-40 V.
the staff, however, also for
the proper function of the
machine.
The PRESTO channel-type baling press has
been constructed for the compaction of soft
materials as paper, cardboard, foil, etc.
It is prohibited to load explosive or
assimilated materials or inflammable
materials (according to §1 SprengG).
When erecting the unit and taking it into
operation the guidelines of the water
household and environment protection law
have to be adhered to.
Materials that are subject to special conditions
The above illustration only shows machine
type CC-20V.
In case of constructive deviations this is
stated extra. In order to simplify matters the
operating instructions refer to the channel-
type baling press.
for the disposal according to the waste disposal
law must not be loaded.
Furthermore it is prohibited to fill in rumble,
timber or other bar racks from metal or other
hard materials.
04/2012 5 - 1
PRESTO
GmbH & Co. KG
Bad Laer
5.2. Basic construction
The basic construction is a steel construction
and, on the whole, it is the housing (A) for the
following components:
• the compressing unit (see section 5.3),
• the channel adjustment (C),
• tie-off device (D) with cover,
• the electrical unit (E), with
• the stored program control - SPC - (F),
• the hydraulic unit (G),
• the funnel with (H) safety circuit.
The components cannot be shown completely
in the following illustration. However these will
be dealt with more thoroughly in the individual
sub-chapters 5.3 to 5.7.
Baling channel with press body (1),
Telescope sheets (2),
Polyamide guide rails (3) for the press body,
Polyamide guide rails (4) for the telescope
sheets,
Hydraulic cylinder (5), see hydraulic unit,
Channel adjustment sheets (6) with
tightening elements (7), and plate for bale
rest.
The press body is moved in the baling
channel by means of two hydraulic cylinders.
The movement of the press body is guided
by polyamide rails. Telescope sheets, which
protect the space behind the press body
against material falling into it, are pulled out
during the pressing movement.
5.3. Compressing unit with channel
adjustment
This assembly is responsible for the compaction
of the material filled in the charging opening.
The assembly mainly consists of the following
components:
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Knives (9) are provided at the upper side of
the press body or the underside of the
channel entrance. At their cut edge the
knives cut the material filled in. They prevent
the pressure build-up on the upper side of
the press body and thus avoid excessive wear
at the polyamide guide rails.
PRESTO
GmbH & Co. KG
Bad Laer
The material to be compacted is pushed into a
narrowing channel. The narrowing avoids that
length has been achieved, serves to tie up
the bale.
a back pressure is building up. A retaining
device avoids the compacted material from
getting back into the pressing channel.
Retaining device – on both sides
Four hydraulic cylinders are mounted at the
channel outlet.
5.3.1. Hydraulic channel adjustment
The material to be compacted is pushed into
a narrowing channel. Channel narrowing
causes counter-pressure to build up. A
retaining device (10) is used to keep the
compacted material in the press chamber
(see page 5-4).
Cylinder for hydraulic adjustment
As extra equipment the installation of a
hydraulic channel adjustment is possible. You
will find the corresponding description in
chapter 5.3.1.
Retaining device – from the inside.
While the compressing process starts, tie-up
material is fed by several rollers on the one
side of the forming bale. While the bale grows
both in volume and length tie-up material is
pulled over and under the bale. This tie-up
material later on, after the requested bale
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PRESTO
GmbH & Co. KG
Bad Laer
5.4. Hydraulic unit
The assembly "Hydraulic unit" mainly
consists of the following components:
The hydraulic unit of the channel-type
baling press generates heat that has to be
dissipated by the customer by corresponding
ventilation and/or waste air openings.
If the machine is erected in rooms with a
permanent temperature of more than 30° C
the installation of an oil cooler might be
necessary. Our sales or service department will
be glad to advise you correspondingly.
The assembly "Hydraulic unit" is responsible to
provide the hydraulic pressure which is
required for the compaction of the filled in
material.
(1) aggregate (hydraulic part)consisting of
the hydraulic pump in the hydraulic tank (2)
and filter unit (3 ), valve block (4) ,
exhauster (5), pressure gauge (6).
The electrically driven hydraulic pump, gear
pump design, provides the hydraulic unit with
the required operating pressure. A valve has
been installed as an overload protection which
protects the hydraulic unit against excessive
pressure.
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PRESTO
GmbH & Co. KG
Bad Laer
• Switch - lack of oil/temperature (9).
Switch-lack of oil
• Two hydraulic cylinders (7),
• Hydraulic lines (10),
• Temperature display (8) – optional
8
The hydraulic pump of the aggregate cannot
be illustrated because it is positioned in the
hydraulic tank.
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PRESTO
GmbH & Co. KG
Bad Laer
5.5. Electrical unit
The electrical works may be
carried out by an authorised
qualified electrician only!
Bauseitige Voraussetzung zur Installation der
Kanalballenpresse ist 400V und 50 Hz.
Type CC-13
Anschluss 3L, PE, 400 V, 50 Hz,
5,5 kW, Drehstrom
Netzanschlussleitung 4 x 2,5 mm2
Gummischlauchleitun
g
FI-Schutzschalter: 30 mA
Vorsicherung: 16 A, träge Sicherung
nach DIN 49462/63
Type CC-20
Anschluss 3L, PE, 400 V, 50 Hz,
7,5 kW, Drehstrom
Netzanschlussleitung 4 x 6 mm2
Type CC-40
Anschluss 3L, PE, 400 V, 50 Hz,
15 kW, Drehstrom
Netzanschlussleitung 4 x 10 mm2
FI-Schutzschalter: 30 mA
Vorsicherung: 35 A, träge Sicherung
nach DIN 49462/63
The a.m. fuse protection and FI-switches
must be observed even if larger plugs with
adapters are used.
Attention!
It is absolutely necessary to
ensure the correct rotation
of the electric motor. A
short time reverse run will
destroy the hydraulic pump.
The motor is running correctly when the
ventilator wheel at the electric motor rotates
in the direction of the arrow on the housing.
As the pump runs without oil flow in case of
wrong rotation, the motor may only be
FI-Schutzschalter: 30 mA
Vorsicherung: 32 A, träge Sicherung
nach DIN 49462/63
Type CC-30
turned on for a very short time (5 seconds as
a maximum).
The assembly "Electrical unit" controls the
machine and supplies it with electrical
energy.
Anschluss 3L, PE, 400 V, 50 Hz,
11 kW, Drehstrom
Netzanschlussleitung 4 x 10 mm2
FI-Schutzschalter: 30 mA
Vorsicherung: 35 A, träge Sicherung
nach DIN 49462/63
04/2012 5 - 6
PRESTO
GmbH & Co. KG
Bad Laer
• Switch box (1) with relay (2) motor
protection switch (3), fuses (4) and
operating elements, stored program
control (5) and wiring,
B33
• Limit switch, press in front (B33)
B31
• Limit switch, press backwards (B31)
See fig. “Overview limit switches”, page 5-8
04/2012 5 - 7
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