Prestige RGGE-06EMCKS, RGGE-09EZCMS, RGGE-10EZCMS, RGGE-12ERCMS, RGGE-07EMCKS User Manual

Page 1
FORM NO. G11-500 REV. 1
Supersedes Form No. G11-500
GAS FURNACES
RGGE- SERIES
Models with Input Rates from 60,000 to 120,000 BTU/HR [17.58 to 35.16 kW] (U.S. & Canadian Models)
Equipped with
Comfort Control2System
• Serial communication enabled
• Increased system reliability and efficiency
• 28 on-board diagnostic and operating codes
Active Protection
with homeowner
“Call for Service” alert
• Dual 7-segment LED display
RHC-TST550CMMS
Modulating Furnace Thermostat
90 PLUS COMMUNICATING MODULATING DOWNFLOW GAS FURNACES EQUIPPED WITH THE COMFORT
CONTROL
2
SYSTEM AND
CONTOUR COMFORT CONTROL
®
The Rheem
Prestige Series
90 Plus High Efficiency line of downflow gas furnaces are designed for utility rooms, closets, or alcoves, attics or crawl spaces.
The design is certified by CSA.
Features
The
Comfort Control2System™
provides over 28 on-board diagnostics and fault history codes by detecting system and electrical problems. “Call for Service” alert notification is sent to the thermostat to alert the home­owner of required service.
Serial Communication Enhanced – When installed with a Serial Com muni ­cat ing Condensing Unit and user interface control (RHC-TST550CMMS) 500 Series thermostat this unit offers 4 or 2 wire installation, auto-configura­tion, and diagnostic messaging with full communicating capability.
Heat exchanger is constructed of all stainless steel for maximum corro­sion resistance and thermal fatigue reliability.
Modulating Function: when used with a modulating or communicating thermostat, modulation rate between 40% and 100% of total capacity.
Two-stage Function: when used with a two-stage thermostat, furnace oper­ates at 40% on first stage, and stages up to 65%, then 100% for second stage.
Multistage Function: when used with a single-stage thermostat, furnace functions as a three stage furnace operating at 40%, 65% and 100% of total capacity.
Reduced firing rates, electrically efficient ECM2+ motor, and solid doors provide the ultimate in quiet operation.
Low speed constant fan.
Constant temperature rise for superior comfort.
Seven segment LED for system diagnostics.
Diagnostic history for troubleshooting.
Two-speed induced draft motor.
Direct spark ignition with remote sense.
Top electrical connections, left or right gas and condensate drainage con-
nections on downflow models.
Optional indoor or outdoor combustion air.
A variety of cooling coils and plenums designed to use with the Rheem
Prestige Series
90 Plus gas furnaces are available as optional accessories.
A.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with Department of Energy test
procedures.
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2 Rheem Heating, Cooling and Water Heating
The Rheem Dual 7-Segment LED Display easily shows sys­tem operating status codes and diagnostic codes.
The Status Indication System Diagnostics feature thermostat communication capability and built-in diag­nostics. The thermostat com-
munication capability and alerts the homeowner to any necessary service require­ments. Faster, more accurate service is provided by the built-in diagnostics, by provid­ing the HVAC professional with dependable information.
The fault recall feature will allow for the last six fault-codes to be displayed, and will retain these codes even if power failure occurs.
In order to save time and money, replacement automotive style fuses can be utilized instead of replacing the entire control board.
FEATURES & BENEFITS OF THE
COMFORT CONTROL2SYSTEM
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Rheem Heating, Cooling and Water Heating 3
STANDARD EQUIPMENT
Completely assembled and wired; heat exchanger; primary: 409 and aluminized 409 stainless steel, secondary: 29-4C stainless steel; induced draft; pressure switches; redundant modulating main gas control; blower compartment door safety switch; solid state time on/off blower control; limit controls; manual shut­off valve; 100% safety lock out; cool fan off delay; one hour automatic retry; power and self-test diagnostics; flame sense current diagnostics; electronic air cleaner connections; humidifier connections; humidifier on/off delay, dehumid ­ification connection; low speed continuous fan option; transformer; direct drive, ECM variable speed blower motor. (Please note: a thermostat is not included as standard equipment. See “Accessories”).
OPTIONAL EQUIPMENT
NOTE: Furnace is not listed for use with fuels other than natural or L.P.
(propane) gas.
All models can be converted by a qualified distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a parts distributor.
For L.P. (propane) operation, refer to Conversion Kit Index Form. Fossil Fuel Kits for use with heat pumps.
Communicating Thermostat System
WARNING
THIS FURNACE IS NOT APPROVED
OR RECOMMENDED
FOR USE IN MOBILE HOMES
PRIMARY AND SECONDARY HEAT EXCHANGER
IN-SHOT
BURNERS
PRESSURE SWITCHES
BLOWER ASSEMBLY WITH
ELECTRONIC COMMUTATED
MOTOR
DRAFT INDUCER
INTEGRATED FURNACE CONTROL
GAS VALVES
PRESTIGE SERIES
90 PLUS HIGH EFFICIENCY
MODULATING DOWNFLOW GAS FURNACE
REMOTE SENSOR
DIRECT SPARK IGNITION
(HG FUEL CODE)
(HA FUEL CODE)
OR
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4 Rheem Heating, Cooling and Water Heating
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER.
PHYSICAL DATA AND SPECIFICATIONS—DOWNFLOW MODELS
U.S. and Canadian Models
MODEL IDENTIFICATION
R G G E 07E CM K S
Rheem Gas
Furnace
Downflow
Modulating
Prestige Series
90 Plus
Gas Furnace
Design
Series
E –
Communicating
Heating Input
Designation
Variations
C = Single/
Multi Zone
Blower Size
M = 11 x 7
[279 x 178 mm]
R = 11 x 10
[279 x 254 mm]
Z = 12 x 11
[305 x 279 mm]
Heat/Cool
Designation
K = 600-1200 CFM
[283-566 L/s]
M = 1200-2000 CFM
[566-944 L/s]
Fuel Code
S = U.S. or
Canadian Natural Gas
Electric
Ignition
06E 07E 09E 10E 12E
[ ] Designates Metric Conversions
Electric
Ignition–
NOx Models
06N 07N 09N 10N 12N
Input
BTU/HR
60,000 [17.6 kW] 75,000 [22.0 kW]
90,000 [26.4 kW] 105,000 [30.7 kW] 120,000 [35.2 kW]
INPUT–MAXIMUM (BTU/HR) [kW] 60,000 [17.58] 90,000 [26.38] 105,000 [30.77] 120,000 [35.17] HEATING CAPACITY–MAXIMUM [kW] 54,720 [16.03] 83,160 [24.37] 95,865 [28.09] 110,880 [32.49] INPUT–MINIMUM (BTU/HR) [kW] 24,000 [7.03] 36,000 [10.55] 42,000 [12.31] 48,000 [14.07] HEATING CAPACITY–MINIMUM [kW] 21,888 [6.41] 33,264 [9.75] 38,346 [11.24] 44,352 [12.99] HEATING EXT. STATIC PRESSURE [kPa] 0.12 [.029] 0.15 [.037] 0.20 [.049] 0.20 [.049] BLOWER (D X W IN.) [mm] 11 x 7 [279 x 178] 12 x 11 [305 x 279] 12 x 11 [305 x 279] 11 x 10 [279 x 254] ECM MOTOR HP [W] 1/2 [373] 1 [746] 1 [746] 1 [746] UNIT AMPS 8.7 12.0 12.0 12.0
HEATING CFM–MAXIMUM [L/s] 795 [375] 1195 [564] 1395 [658] 1595 [753] HEATING CFM–MINIMUM [L/s] 320 [151] 515 [243] 600 [283] 685 [323] COOLING CFM–RANGE [L/s] 600-1200 [283-566] 1200-2000 [566-944] 1200-2000 [566-944] 1200-2000 [566-944] MAXIMUM EXT. STATIC PRESSURE [kPa] 0.80 [0.20] 0.80 [0.20] 0.80 [0.20] 0.80 [0.20] TEMPERATURE RISE RANGE °F [°C] 40-70 [22.2-38.9] 40-70 [22.2-38.9] 40-70 [22.2-38.9] 40-70 [22.2-38.9] MAX OUTLET AIR TEMPERATURE °F [°C] RETURN AIR CABINETS–RXGR- C17B C21B C21B C24B FILTER SIZE (IN.) [mm] BOTTOM 153/ FILTER SIZE (IN.) [mm] SIDE APPROX. SHIPPING WEIGHT (LBS.) [kg] 127 [57.6] 158 [71.7] 162 [73.5] 170 [77.1] AFUE 91.2% 92.3% 91% 92.2%
MODEL NUMBERS RGGE-06EMCKS RGGE-09EZCMS RGGE-10EZCMS RGGE-12ERCMS
180 [82.2] 180 [82.2] 190 [87.8] 195 [90.6]
4 x 25 [400 x 635]
153/4 x 25 [400 x 635] 153/4 x 25 [400 x 635] 153/4 x 25 [400 x 635] 153/4 x 25 [400 x 635]
RGGE-07EMCKS
75,000 [21.98] 69,000 [20.22] 30,000 [8.79] 27,600 [8.09]
0.12 [.029]
11 x 7 [279 x 178]
1/2 [373]
8.7 15MAXIMUM OVERCURRENT PROTECTION 15 15 15 15
995 [470] 430 [203]
600-1200 [283-566]
0.80 [0.20]
40-70 [22.2-38.9]
180 [82.2]
C17B
153/
4 x 25 [400 x 635]
153/4 x 25 [400 x 635]
133 [60.3]
92.3%
191/
4 x 25 [489 x 635]
191/
4 x 25 [489 x 635]
223/
4 x 25 [578 x 635]
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Rheem Heating, Cooling and Water Heating 5
DOWNFLOW MODELS
[ ] Designates Metric Conversions
Illustration A084901.S01D
Illustration A084901.S01A
Illustration A084901.S01C
Illustration A084901.S01B
MODEL
RGGE-
06
A B C D E F
171/2 [445] 1611/32 [415] 155/8 6[397] 07 171/2 [445] 1611/32 [415] 155/8 6[397] 2 [51] 165/8 [422] 137/8 [352] 0 0 0 1 [25] 2 [51] 0 09
21 [533] 1927/32 [504] 193/16 [487] 10 21 [533] 1927/32 [504] 193/16 [487] 2 [51] 201/8 [511] 173/8 [441] 0 0 0 1 [25] 2 [51] 0 12 241/2 [622] 2311/32 [593] 225/86 [575] 2 [51] 235/8 [600] 207/8 [530] 0 0 0 1 [25] 2 [51] 0
2 [51]
2 [51]
165/8 [422] 137/8 [352]
201/8 [511] 173/8 [441]
LEFT SIDE
MINIMUM CLEARANCE (IN.) [mm]
RIGHT
SIDE
BACK TOP FRONT VENT
0 0 0 1 [25] 2 [51] 0
0 0 0 1 [25] 2 [51] 0
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6 Rheem Heating, Cooling and Water Heating
BLOWER PERFORMANCE DATA—RGGE MODELS
[ ] Designates Metric Conversions
MODEL
RGGE-
06
07
09
10
12
BLOWER SIZE
IN. [mm]
[279 x 178]
[279 x 178]
[305 x 279]
[305 x 279]
[279 x 254]
(D x W)
11 x 7
11 x 7
12 x 11
12 x 11
11 x 10
ICM
MOTOR H.P.
[W]
1/2
[373]
1/2
[373]
1
[746]
1
[746]
1
[746]
BLOWER
SPEED
(SELECTED W/DIP
SWITCHES)
HIGH
MED-HI
MED LOW
HIGH
MED-HI
MED LOW
HIGH
MED-HI
MED LOW
HIGH
MED-HI
MED LOW
HIGH
MED-HI
MED LOW
CFM [L/s] AIR DELIVERY
EXTERNAL STATIC PRESSURE
INCHES WATER COLUMN [kPa]
0.1 [.02]-0.8 [.20]
1200 [566] 1000 [472]
800 [378] 600 [283]
1200 [566] 1000 [472]
800 [378] 600 [283]
2000 [944] 1600 [755] 1400 [661] 1200 [566]
2000 [944] 1600 [755] 1400 [661] 1200 [566]
2000 [944] 1600 [755] 1400 [661] 1200 [566]
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Rheem Heating, Cooling and Water Heating 7
CONTRACTOR BENEFITS:
• Multi-Purpose Thermostat-Setup, Control & Diagnostics
• Auto-Configuration – No Manual Settings Required in the Field
• System History – More Accurate Diagnostics
• Easy Installation – Requires only 4 wires
• Diagnostic Messages (Service Access to Fault Codes)
• Blower Adjustment in Heat and Cool
• Programmable Fan
• USB Interface for contractor contact information and thermostat programming
HOMEOWNER BENEFITS:
• Scrolling System Status
• De-Humidification Control
• Humidification Control
• Heat/Cool/Auto Change-over
• Outdoor Temperature Display
• Backlight On/Off
• Intelligent Scheduling Ramp-Up/Program Anticipation
• Audio Notifications On/Off
• Air Filter, UV Lights & Humidifier Maintenance Reminder
• Temperature Offset
• Continuous Fan (Hi, Med, Lo)
*PROGRAMMABLE THERMOSTAT ACCESSORIES:
Adapter Plate = F61-2600 Remote F1451328 and F1451378 Sensor
*Available through PROSTOCK
®
.
[ ] Designates Metric Conversions
RHC-TST550CMMS
THERMOSTATS
RECOMMENDED MODULATING FURNACE THERMOSTAT
ACCESSORIES—DOWNFLOW
PLENUM DATA FOR “A” COILS
Plenum adapters are required in some instances for use on downflow applications when plenum and furnace size do not match.
VENT TERMINATION KITS CONCENTRIC: HORIZONTAL/
VERTICAL = RXGY-E03A (US & Canadian Installations)
HORIZONTAL TWO PIPE: RXGY-D02, RXGY-D03, RXGY-D04
(US Installations)
RXGY-D02A, RXGY-D03A, RXGY-D04A (Canadian Installations)
RXGY-G02 (US Only) NEUTRALIZER KIT: RXGY-A01 COMBUSTIBLE FLOOR BASE: RXGC-B17
RXGC-B21 RXGC-B24
EXTERNAL FILTER RACK: RXGF-CC
*Filter racks are shipped without filters.
Filters shipped with furnace may be used or a suitable 1" [25.4 mm] filter.
FOSSIL FUEL KIT: RXPF-F02
LP KIT: (Available through PROSTOCK
®
) U.S./Canadian = RXGJ-FP27 (HA & HB Fuel codes only). U.S./Canadian = RXGJ-FP07 (HG & HH Fuel codes only).
Note: See Form Number C11-206 for MultiFlex®coil data.
FILTER RACK FILTER SIZES* INCHES [mm]
MODEL RGGE- RXGF-CC
06 (2) 12 x 20 [305 x 508] 07 (2) 12 x 20 [305 x 508] 09 (2) 12 x 20 [305 x 508] 10 (2) 12 x 20 [305 x 508] 12 (2) 14 x 20 [305 x 508]
FURNACE
WIDTH
IN. [mm]
171/2 [445] 161/4 [413] RXAA-C186 RXAL-B16BU 171/2 [445] 201/4 [514] RXAA-C173 RXAL-B20BU 171/2 [445] 215/8 [549] RXAA-C187 RXAL-B21BU 171/2 [445] 251/4 [641] 21 [533] 251/4 [641] 21 [533] 221/4 [565] RXAA-C176 RXAL-B22BU 21 [533] 215/8 [549] 241/2 [622] 251/4 [641] RXAA-C177 RXAL-B25BU 241/2 [622] 215/8 [549] RXAA-C187 RXAL-B21BU
PLENUM
WIDTH
IN. [mm]
PLENUM ADAPTER
UPFLOW
RXAA-C174 RXAL-B25BU RXAA-C175 RXAL-B25BU
RXAA-C188 RXAL-B21BU
PLENUM
COIL
Page 8
ACCESSORIES—DOWNFLOW (con’t.)
FOR HIGH ALTITUDES:
RGGE HIGH ALTITUDE FIELD CONVERSION KITS:
MODEL INPUT (KBTU) KIT NO.
RGGE-06 60,000 None Needed RGGE-07 75,000 RXGY-F23 RGGE-09* 90,000 RXGY-F24 RGGE-10* 105,000 RXGY-F25 RGGE-12* 120,000 RXGY-F26
*5000 ft. & above only (except where noted).
OPTION CODE FOR HIGH ALTITUDE: None Available - Kit must be purchased
NOTE: High altitude kits do NOT include additional burner orifices. If
a burner orifice change is necessary, they must be ordered through PROSTOCK
®
. See Installation Instructions for
more information.
CAUTION: Always follow National Fuel Gas Code (NFGC) guidelines
when converting furnaces for high altitudes.
For all installations above 2000 ft. the burner orifice size must be recalculated and verified. A burner orifice change may still be required. See Installation Instructions for more information.
Manifold gas pressure reduction methods may NOT be used on these models. The only method permitted on modulating furnace models is to recalculate the burner orifice size. See Installation Instructions for more information.
ALTERNATE (LEFT SIDE) CONDENSATE DRAIN KIT:
RXGY-H01 (All Models)
[ ] Designates Metric Conversions
Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices.
Rheem Heating, Cooling and Water Heating
P.O. Box 17010, Fort Smith, AR 72917
“In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.”
PRINTED IN U.S.A. 2-11 DC FORM NO. G11-500 REV. 1
Supersedes Form No. G11-500
GENERAL TERMS OF LIMITED WARRANTY*
Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty.
Primary and Secondary Heat Exchanger ......Limited Lifetime
Conditional Unit Replacement
(Registration Required) ..............................Limited Lifetime
Limited Parts ..............................................Ten (10) Years
*For Complete Details of the Limited Warranty, Including Applicable Terms
and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy.
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