Pressure Wave A12495, PWH3635 Operation Manual

Part No. A12495 Rev. 1 7/07/05
IMPORTANT
Please make certain that the person who is to use this equipment carefully reads and understands these instructions before operating.
Safety Guidelines/Definitions .................
2
Consumer Saftey Information ................
2
Important Safety Instructions ..............2-5
Carton Contents ......................................
6
Assembly Instructions .............................
6
Operating Instructions ...................... 7-11
Maintenance .................................... 12-13
Storage ..................................................14
Trouble Shooting Guide .................. 15-16
Warranty ................................................18
Español ............................................ 19-36
Français ........................................... 37-56
Record All Information and attach sales receipt here for future reference:
Purchase Date:_______________________
Serial #: _____________________________
Operation Manual
for model PWH3635
Pressure Washer
Do Not return this product to the
retailer! Questions? 1-800-888-2468
Learn more about your pressure
washer, get answers to frequently
asked questions, and register on
line at www.devap.com
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A12495
IMPORTANT SAFETY INSTRUCTIONS
Do not operate this unit until you have read and understand this Operators Manual and the Engine Owners Manual for Safety,
Operation, and Maintenance Instructions.
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN
HOW
TO PREVENT IT
• Spilled gasoline and it’s vapors can become ignited from cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler.
• Shut off engine and allow it to cool before adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine.
• Heat will expand fuel in the tank which could result in spillage and possible fire explosion.
• Keep maximum fuel level ½" below top of tank to allow for expansion.
• Operating the pressure washer in an ex­plosive environment could result in a fire.
• Operate and fuel equipment in well venti­lated areas free from obstructions. Equip areas with fire extinguisher suitable for gasoline fires.
READ AND SAVE THESE INSTRUCTIONS
This product may not be equipped with a spark arresting muffler.
If the product is not equipped and will be used around flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrester, as defined in section 4442, and maintained in effective working order. Spark arresters are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances.
Engine exhaust contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.
CONSUMER SAFETY INFORMATION
SAFETY GUIDELINES - DEFINITIONS
Indicates an imminently hazardous situation
which, if not avoided, will result in death
or serious injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor
or moderate injury.
Used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
HAZARD
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A12495
• Materials placed against or near the pressure washer can interfere with its proper ventilation features causing overheating and possible ignition of the materials.
• Never operate pressure washer in an area containing dry brush or weeds.
• Muffler exhaust heat can damage painted surfaces, melt any material sensitive to heat (such as siding, plastic, rubber, or vinyl), and damage live plants.
• Always keep pressure washer a minimum of four feet away from surfaces (such as houses, automobiles, or live plants) that could be damaged from muffler exhaust heat.
• Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
• Store fuel in an OSHA approved container, in a secure location away from work area.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.
• Do not spray flammable liquids.
• Breathing exhaust fumes will cause serious injury or death! Engine exhaust contains carbon monoxide, an odorless and deadly gas.
• Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements, etc.
• Never operate unit in a location occupied by humans or animals.
• Some cleaning fluids contain substances which could cause injury to skin, eyes, or lungs.
• Use only cleaning fluids specifically recom­mended for high pressure washers. Follow manufacturers recommendations. Do not use chlorine bleach or any other corrosive compound.
RISK TO BREATHING
WHAT CAN HAPPEN
HOW
TO PREVENT IT
RISK OF EXPLOSION OR FIRE (continued)
HAZARD
WHAT CAN HAPPEN
HOW
TO PREVENT IT
• Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened and in good condition. Never hold onto the hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose fittings while system is pressurized.
RISK TO FLUID INJECTION
HAZARD
WHAT CAN HAPPEN
HOW
TO PREVENT IT
• Injuries can result if system pressure is not reduced before attempting maintenance or disassembly.
• To relieve system pressure, shut off engine, turn off water supply, and pull gun trigger until water stops flowing.
• Use only hoses and accessories rated for pressure higher than your pressure washer's PSI.
HAZARD
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• Contact with hot surfaces, such as engines exhaust components, could result in serious burn.
• During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at all times. They may not be able to recognize the hazards of this product.
• Spray directed at electrical outlets or switches, or objects connected to an electrical circuit, could result in a fatal electrical shock.
• Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches.
RISK OF
ELECTRICAL SHOCK
HAZARD
WHAT CAN HAPPEN
HOW
TO PREVENT IT
RISK OF
ELECTRICAL SHOCK
RISK OF
ELECTRICAL SHOCK
RISK OF HOT
SURFACES
HAZARD
WHAT CAN HAPPEN
HOW
TO PREVENT IT
• Do not use acids, gasoline, kerosene, or any other flammable materials in this product. Use only household detergents, cleaners and degreasers recommended for use in pressure washers.
• Wear protective clothing to protect eyes and skin from contact with sprayed materials.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.
RISK OF
CHEMICAL
BURN
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers.
• If pressure washer is equipped with a fuel shut-off valve, turn the valve to the off position before transporting to avoid fuel leaks. If pressure washer is not equipped with a fuel shut-off valve, drain the fuel from tank before transporting. Only transport fuel in an OSHA approved container. Always place pressure washer on a protective mat when transporting to protect against damage to vehicle from leaks. Remove pressure washer from vehicle immediately upon arrival at your destination.
RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING OR STORING
HAZARD
WHAT CAN HAPPEN
HOW
TO PREVENT IT
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• Reactive force of spray will cause gun/ wand to kickback, and could cause the op­erator to slip or fall, or misdirect the spray. Improper control of gun/wand can result in injuries to self and others.
• Do not overreach or stand on an unstable support.
• Do not use pressure washer while standing on a ladder.
• Grip gun/wand firmly with both hands. Expect the gun to kickback when triggered.
• If proper starting procedure is not followed, engine can kickback causing serious hand and arm injury.
• If engine does not start after two pulls, squeeze trigger of gun to relieve pump pressure. Pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.
• The spray gun/wand is a powerful clean­ing tool that could look like a toy to a child.
• Keep children away from the pressure washer at all times.
RISK OF UNSAFE OPERATION
HAZARD
WHAT CAN HAPPEN
HOW
TO PREVENT IT
• Unsafe operation of your pressure washer could lead to serious injury or death to you or others.
• Do not use chlorine bleach or any other corrosive compound.
• Become familiar with the operation and controls of the pressure washer.
• Keep operating area clear of all persons, pets, and obstacles.
• Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
• Never defeat the safety features of this product.
• Do not operate machine with missing, broken, or unauthorized parts.
• Never leave wand unattended while unit is running.
RISK OF INJURY FROM SPRAY
HAZARD
WHAT CAN HAPPEN
HOW
TO PREVENT IT
• High velocity fluid spray can cause objects to break, propelling particles at high speed.
• Light or unsecured objects can become hazardous projectiles.
• Always wear ANSI approved Z87 safety glasses.Wear protective clothing to protect against accidental spraying.
• Never point wand at, or spray people or animals.
• Always secure trigger lock when wand is not in service to prevent accidental operation.
• Never permanently secure trigger in pull back (open) position.
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ASSEMBLY INSTRUCTIONS
3. Connect wand to gun. Tighten
securely.
2. Attach high
pressure hose to gun. Tighten securely.
1. Place handle assembly onto frame, depress the snap buttons, and slide the handle assembly onto the frame until snap buttons snap into place.
CARTON CONTENTS
Engine Frame and
Wheel Assembly
High Pressure
Hose
Spray Gun
Quick Connect Spray Wand
Handle
Chemical
Hose
Bagged Parts
Nozzle
Cleaning
Tool
Engine
Manual
Quick
Connect
Nozzles
Nozzle Holder
4. Place the nozzle holder onto the panel (located on the handle assembly) and push each nozzle holder into place.
5. Remove five colored quick
connect nozzles from plastic bag and insert them into correct grommet on the nozzle holder. NOTE: Nozzles are color coded to match colored nozzles on panel.
The shipping plug
must be removed and replaced with the dipstick/oil plug before operating pressure washer.
7. Using a 11/16"
wrench, remove shipping plug from pump by turning it counterclockwise. Discard plug.
8. Remove dipstick/oil plug from
plastic bag and install into pump, tighten securely.
NOTE: The high pressure pump was filled with oil at the factory. There is no need to add oil at this time, see the Maintenance section of this manual for Maintenance information.
English/ Spanish
Operation
Manual
Registration
card
Engine
Oil
6. Add engine oil (supplied) to engine.
Refer to Engine Owners Manual supplied by engine manufacturer for correct procedure.
NOTE: There will be a slight amount of oil in the engine from factory testing.
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OPERATING INSTRUCTIONS
BASIC ELEMENTS OF A PRESSURE WASHER
High Pressure Pump: Increases the
pressure of the water supply. Engine: Drives the high pressure
pump.
High Pressure Hose:
Carries the pressurized water from the pump to the gun and spray wand.
Spray Gun: Connects with spray wand to control water flow rate, direction, and pressure.
Quick Connect Spray Wand: Allows the user to quickly change out high­pressure nozzles. See How To Use Spray Wand instructions in this section.
Chemical Hose (not shown): Feeds cleaning agents into the pump to mix with the water. See How To Apply Chemicals/Cleaning Solvents instructions in this section.
Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
Engine
High Pressure Hose
Spray Gun
Quick Connect Spray Wand
High Pressure Pump
BASIC ELEMENTS OF AN ENGINE
Refer to the engine manual for location and operation of engine controls.
Choke Control:
Opens and closes
carburetor choke valve. Starter Grip: Pulling starter grip
operates recoil starter to crank engine.
Fuel Valve Lever:
Opens/closes connection between fuel tank and carburetor.
Engine Switch: Enables and disables ignition system.
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PRESSURE WASHER TERMINOLOGY
PSI: Pounds per Square Inch. The
unit of measure for water pressure. Also used for air pressure, hydraulic pressure, etc.
GPM: Gallons Per Minute. The unit of measure for the flow rate of water.
CU: Cleaning Units. GPM multiplied by PSI. GPM x PSI = CU
Bypass Mode: Allows water to re-circulate within pump when the gun trigger is not pulled.
Allowing the unit to
run for more than two minutes without the gun trigger pulled could cause overheating and damage to the pump.
Thermal Relief Valve
:
When the temperature inside the pump rises too high the valve will open and release a gush of water in an effort to lower the temperature inside the pump. The valve will then close.
Chemical Injection System: Mixes cleaners or cleaning solvents with the water to improve cleaning effectiveness.
Water Supply: All pressure washers must have a source of water. The minimum requirements for a water supply are 20 PSI and 5 gallons per minute.
PRESSURE WASHER OPERATING FEATURES
PRESSURE ADJUSTMENTS
The pressure setting is preset at the factory to achieve optimum pressure and cleaning. If you need to lower the pressure, it can be accomplished by these methods.
1. Back away from the surface to be cleaned. The further away
you are, the less the pressure will be on the surface to be cleaned.
2. Change to the 40º nozzle ­(white) this nozzle delivers a less
powerful stream of water and a wider spray pattern.
DO NOT attempt
to increase pump pressure. A higher pressure setting than the factory set pressure may damage pump.
3. Adjust the
pressure reg­ulator on the pump. Turn
the pressure regulator knob counterclock­wise to lower pressure. Refer to the illustrations to identify your pressure regulator. Once you have finished using your pressure washer, return the pressure reg­ulator to its original position by turning it clockwise.
DO NOT try to turn
pressure regulator knob past the built-in stop or damage to pump will result.
Pressure Regulator Knob
Thermal Relief Valve
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The high pressure spray from your pressure washer is
capable of causing damage to surfaces such as wood, glass, automobile paint, auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray.
*
Nozzle Color Red Yellow Green White Black
Spray Pattern
15º
25º 40º low pressure
Uses
powerful pinpoint for very intense cleaning
intense cleaning of small areas
intense cleaning of larger areas
covers wide areas of cleaning
applies cleaning solutions
Surfaces *
Metal or concrete DO NOT use on wood
metal, concrete, or wood
metal, concrete, or wood
metal, concrete, wood, or vinyl
metal, concrete, wood, or vinyl
TO USE SPRAY WAND
The nozzles for the spray wand are stored in nozzle holder on the panel assembly. Colors on the panel identify nozzle location and spray pattern. See chart to choose the correct nozzle for the job to be performed.
READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNIT
When using the high pressure setting, DO NOT allow the high
pressure spray to come in contact with unprotected skin, eyes,
or with any pets or animals. Serious injury can occur. Your washer operates at fluid pressures and velocities high enough to penetrate
human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician
immediately!
NEVER fill fuel tank when engine is running or hot. Do not
smoke when filling fuel tank.
NEVER fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck to provide space for fuel expansion. Wipe any fuel spillage from engine and equipment before starting engine.
NEVER run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
DO NOT let hoses come in contact with very hot engine muffler during or immediately after use of your pressure washer. Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty.
NEVER pull water supply hose to move pressure washer. This could damage hose and/or pump inlet.
DO NOT use hot water, use cold water only. NEVER turn water supply off while pressure washer engine is running or damage to
pump will result. DO NOT stop spraying water for more than two minutes at a time. Pump operates
in bypass mode when spray gun trigger is not pressed. If pump is left in bypass mode for more than two minutes internal components of the pump can be damaged.
If you do not understand these precautions, please call
1-800-888-2468 to
speak to a service representative for further instructions.
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HOW TO APPLY CHEMICALS AND CLEANING SOLVENTS
Applying chemicals or cleaning solvents is a low pressure operation. NOTE: Use only soaps and chemicals designed for pressure washer use.
Do
not use bleach. To Apply chemicals:
1. Press chemical hose
onto barbed fitting located near high pressure hose connection of pump as shown.
2. Place other end
of chemical hose with filter on it into container holding chemical/cleaning solution. NOTE: For every 7 gallons of water pumped 1 gallon of chemical/cleaning solution will be used.
3. Install low pressure (black) nozzle into quick connect fitting
of spray wand, see How To Use Spray Wand paragraph in this section.
4. After use of chemicals,
place chemical hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly. If chemicals remain in the pump it could be damaged. Pumps damaged due to chemicals will not be covered under warranty.
NOTE: Chemicals and soaps will not siphon when spray wand is in the high pressure setting.
CHANGING NOZZLES ON SPRAY WAND
Risk of Flying
Object could cause risk of serious injury. DO NOT attempt to change nozzles while pressure washer is running. Turn engine off before changing nozzles.
1. Pull quick
connect coupler back and insert nozzle.
2. Release quick
connect coupler and twist nozzle to make sure it is secure in coupler.
Risk of Flying
Object could cause risk of serious injury. Ensure nozzle is completely inserted in QC socket, and QC snap ring is fully engaged (forward) before squeezing gun trigger.
Risk of injection or
injury to person. Do not direct discharge stream toward persons, unprotected skin, eyes, or any pets or animals. Serious injury can occur.
Barbed Fitting
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A12495
STARTING
Prior to starting, refer to your engine manual for proper starting procedure.
1. In a well ventilated outdoor area
add fresh, high quality, unleaded gasoline with a pump octane rating of 86 or higher. Do not overfill. Wipe up spilled fuel before starting the engine. Refer to Engine Owners Manual for correct procedure.
2. Check engine oil level.
See
Engine Owners Manual for correct procedure. NOTE: There will
be a slight amount of oil in the engine from factory testing.
3. Verify the filter screen
is in
water inlet of pump. NOTE: Cone side faces out.
4. Connect water source to pump inlet. NOTE: Water source must provide a minimum of 5 gallons per minute at 20 PSI.
5. Connect high pressure hose to pump outlet.
6. If applying a chemical or cleaning solution, see How
To Apply Chemicals/Cleaning Solvents instructions in this section.
7. Turn water source on. NOTE: Failure to do so could
cause damage to the pump.
8. Start engine. See Engine
Owners Manual for correct procedure.
NOTE: When engine
rope is pulled, pressure starts building in the gun. If the engine does not start after two pulls, pull the gun trigger to relieve this pressure.
9. Depress trigger on gun to start water flow.
NOTE: Stand
on a stable surface and grip
gun/spray wand firmly with both hands. Expect the gun to kick when triggered.
10. Release trigger to stop water flow.
11. Adjust spray for the task
being performed by changing quick connect nozzle. See How To Use Spray Wand instructions in this section.
SHUTTING DOWN
1. After each use, if you have
applied chemicals, place chemical hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly.
NOTE: Failure
to do so could cause damage to the pump.
2. Turn engine off.
See Engine
Owner’s Manual.
NOTE: NEVER
turn the water off with the engine running.
3. Turn water source off.
4. Pull trigger on spray gun
to relieve any water pressure in hose or spray gun.
5. See Storage section
in this manual for proper storage procedures.
Filter Screen
High Pressure Hose
Water Source
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MAINTENANCE
When performing
maintenance, you may be exposed to hot surfaces, water pressure, or moving parts that can cause serious injury or death!
Before performing any maintenance or repair, disconnect spark plug wire, let engine cool and release all water pressure. The engine contains flammable fuel. DO NOT smoke or work near open flames while performing maintenance.
To ensure efficient operation and longer life of your pressure washer, a routine maintenance schedule should be prepared and followed. If the pressure washer is used in unusual conditions, such as high­temperatures or dusty conditions, more frequent maintenance checks will be required.
ENGINE
Consult the Engine Owners Manual for the manufacturer's recommendations for any and all maintenance. Consult the Engine Owners Manual for the manufactur­er's recommendations for any and all maintenance. NOTE: The frame is equipped with an oil drain hole to help make changing the engine oil easier.
To Check Oil:
1. Remove dipstick/oil plug from pump and wipe clean.
2. Insert dipstick/oil plug fully into pump, then remove it.
3. Oil level is correct when oil covers the lower 1/2 inch of end of dipstick/oil plug.
How To Change Pump Oil
1. Loosen dipstick/oil plug.
2. Place a container under the oil drain plug.
3. Remove oil drain plug.
4. After oil is drained replace oil drain plug. Tighten securely.
5. Remove dipstick/oil plug and fill
with 18.54 oz (548.3 ml) of 30W non detergent oil.
6. Replace dipstick/oil plug and tighten securely.
PUMP
NOTE: The pump was filled with oil at
the factory.
1. Change pump oil after the first ten (10) hours of operation and every fifty (50) hours thereafter.
Dipstick/oil plug
Oil Drain Plug
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NOZZLE CLEANING
If the nozzle becomes clogged with foreign materials, such as dirt, excessive pressure may develop. If the nozzle becomes partially clogged or restricted, the pump pressure will pulsate. Clean the nozzle immediately using the nozzle kit supplied and the following instructions:
1. Shut off the pressure washer and
turn off the water supply.
2. Pull trigger on gun handle to
relieve any water pressure.
3. Disconnect the spray wand from
the gun.
4. Remove the high-pressure nozzle
from the spray wand. Remove any obstructions with the nozzle cleaning tool provided and backflush with clean water.
5. Direct water supply into spray
wand to backflush loosened particles for 30 seconds.
6. Reassemble the nozzle to the
wand.
7. Reconnect spray wand to gun
and turn on water supply.
8. Start pressure washer and place
spray wand into high pressure setting to test.
HOW TO CLEAN THE WATER INLET FILTER
This screen filter should be checked periodically and cleaned if necessary.
1. Remove filter
by grasping end and removing it from water inlet of pump as shown.
2. Clean filter by flushing it with
water on both sides.
3. Re-insert filter
into water inlet
of pump. NOTE: Cone side faces out.
NOTE: Do not operate pressure washer without filter properly installed.
HOW TO REMOVE THE WHEELS
1. Using a 1/8" hex
head wrench loosen set screw in hub collar.
2. Slide hub collar
from axle and remove the tire.
Filter Screen
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1. Obtain a funnel, six ounces
of *RV antifreeze, and 16 - 36 inches of garden hose with a male hose connector attached to one end.
Use only RV
antifreeze. Any other antifreeze is corrosive and can damage pump.
2. Disconnect spark plug wire.
3. Connect length of garden hose to
water inlet of pump.
4. Add *RV antifreeze to hose as
shown.
STORAGE
ENGINE
Consult the Engine Owners Manual for the manufacturer's recommendations for storage.
5. Pull engine starter rope slowly
several times until antifreeze comes out of high pressure hose connection of pump.
6. Remove garden hose from water
inlet of pump.
7. Reconnect spark plug wire. *Windshield washer fluid may also be used
PUMP
The manufacturer recommends using a pump protector/winterizer when storing the unit for more than 30 days and/or when freezing temperatures are expected. If a pump protector/ winterizer is not available, *RV antifreeze needs to be run through the pump as outlined in the steps below.
NOTE: Using a pump protector/ winterizer or *RV antifreeze is to provide proper lubrication to the internal seals of the pump regardless of temperature or environment.
PRESSURE WASHER
1. Drain all water from high
pressure hose, coil it, and store it in cradle of the pressure washer handle.
2. Drain all water from spray gun
and wand by holding spray gun in a vertical position with nozzle end pointing down and squeezing trigger. Store in gun holder.
3. Store chemical hose so it is
protected from damage.
4. If space is needed, remove
handles and replace as shown.
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TROUBLE SHOOTING GUIDE
PROBLEM
Engine will not start (see Engine Manual for further engine troubleshooting)
No or low pressure (initial use)
CAUSE
CORRECTION
No fuel.
Add Fuel.
Pressure builds up after two pulls on the recoil starter or after initial use.
Squeeze gun trigger to relieve pressure.
Spark plug wire not attached. Attach spark plug wire.
Spray wand not in high pressure. See How to Use Spray Wand
instructions in the Operation Section.
Low water supply.
Water supply must be at least 5 GPM @ 20 PSI.
Leak at high pressure hose fitting.
Repair leak. Apply sealant tape if necessary.
Nozzle obstructed.
See Nozzle Cleaning instructions in the Maintenance section.
Water filter screen clogged. Remove and clean filter.
Air in hose.
Turn off the engine, then the water source. Disconnect the water source from the pump inlet and turn the water source on to remove all air from the hose. When there is a steady stream of water present, turn water source off. Re-connect water source to pump inlet and turn on water source. Squeeze trigger to remove remaining air
High pressure hose is too long.
Use high pressure hose under 100 feet.
Low oil
Add required amount of oil.
Choke lever in the "Choke" position on a "hot" engine or an engine that has been exposed to thermal heat for a long period of time.
Move choke to the "No Choke" position.
Choke lever in the "Choke" position. Move choke to the "No Choke"
position.
Choke lever in the "No Choke" position.
Move choke to the "Choke" position.
Engine ON/OFF switch in OFF position.
Place engine ON/OFF switch in ON position.
Fuel valve closed
Move the fuel valve lever to the "Open" position.
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Water leaking at pump
Water leaking at gun/ spray wand connection
No or low pressure (after period of normal use)
PROBLEM
CAUSE
CORRECTION
Spray wand not in low pressure.
See How to Use Spray Wand paragraph in the Operation Section.
Chemical screen not in cleaning solution.
Clean filter.
Chemical too thick.
Dilute chemical. Chemical should be the same consistency as water.
Pressure hose is too long
Lengthen water supply hose instead of high pressure hose.
Chemical build up in chemical injector.
Have parts cleaned or replaced by AWSC.
Worn seal or packing
Have replaced by AWSC.
Worn or obstructed valves.
Have replaced by AWSC.
Worn unloader piston.
Have replaced by AWSC.
Check and replace.
Loose hose connection.
Loose connections.
Tighten.
Piston packings worn.
Have replaced by AWSC.
Worn or broken o-rings.
Have replaced by AWSC.
Pump head or tubes damaged from freezing.
Have replaced by AWSC.
Will not draw chemicals
Make sure end of chemical hose is fully submerged into cleaning solution.
Chemical filter clogged.
Worn or broken o-ring.
Tighten.
Oil leaking at pump
Oil seals worn. Have replaced by AWSC
Loose drain plug.
Worn drain plug o-ring Worn fill plug o-ring.
Pump overfilled.
Incorrect oil used.
Vent plug is clogged.
Tighten.
Check and replace. Check and replace.
Check for correct amount.
Drain and fill with correct amount and type of oil.
Clean vent plug; blow air through it to remove any blockage. If prob­lem persists, replace plug.
Nozzle obstructed.
See Nozzle Cleaning paragraph in the Maintenance section for the correct procedure.
Pump Pulsates
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NOTES
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